Shelbourne POWERMIX PLUS Series User manual

24-30m3
OPERATORS MANUAL
ORIGINAL INSTRUCTIONS
MAN-05025
POWERMIX PLUS
Issue 1 08/04/2019

SHELBOURNE PRODUCT

Issue 2
12.04.18
DEALER PRE-DELIVERY / INSTALLATION CHECK AND WARRANTY REGISTRATION –POWERMIX PLUS
DEALERS PRE-DELIVERY / INSTALLATION CHECK
IMPORTANT ⚠
All items listed below must be checked, and adjusted if necessary. The person conducting the inspection should tick each
item in the space provided, indicating whether or not adjustments were required. In the event of additional work being
needed, details should be given in the additional work / discrepancy box, located at the bottom of this sheet, or on a
separate sheet if required. When the inspection is complete, THIS FORM MUST BE COPIED & RETURNED TO: -
Shelbourne Reynolds within 30 days of delivery to customer, otherwise the invoice date to the dealer will be deemed to
be the start date for the warranty period.
SERIAL NUMBER: ......................................................... MACHINE NUMBER: ..........................................................
MODEL: .........................................................................
PLEASE TICK APPROPRIATE COLUMN FOR EACH ITEM UNDERTAKEN
Dealer Pre Customer Delivery / Installation / Commissioning
Checks OK
Adjusted
Check the PTO shaft length is compatible with the tractor. (see sections 5.5 & 5.6.)
Rotate the auger & check there is no unusual scratching or knocking sounds.
Check the drawbar height is adjusted to suit the tractor. (see section 5.2)
Check configuration of auger blades, and remove the blade guards. (see section 5.9)
Ensure the hoses are not taught when connected to the tractor.
Check planetary & 2-speed gearbox oil levels.
Check operation of all hydraulic services.
Check hydraulic system for leaks.
Check tyre pressures. (see section 7.4)
Check wheel nuts for correct torque setting. (see section 7.5)
Check brake ram operation & adjustment.
Check braking system for oil leaks.
Check operation of handbrake.
Lubricate all grease points.
Check in general that nuts & bolts are tight.
Check paintwork & finish.
Ensure that all safety guards & decals are fitted.
Ensure that an operator’s manual is supplied with the machine.
Additional Comments:
...........................................................................................................................................................................................
..........................................................................................................................................................................................
Dealer Representative’s Name: ..............................................................................................
Date: .........................................
Customer Instruction
Actioned
Explain the correct setting & operation of the machine to the customer.
Ensure the machine is correctly attached to the customer’s tractor.
Ensure the maintenance schedule is explained to the customer.
Ensure the lubrication & grease points are indicated to the customer.
Ensure all safety precautions & warning decals are explained to the customer.
Ensure the warranty policy is explained to the customer.
Ensure that the operator’s manual is handed to the customer.
Additional Comments:
...........................................................................................................................................................................................
...........................................................................................................................................................................................
Dealer Representative’s Name: .............................................................................................
Date: .........................................
For specific details please refer to the operator’s manual. Page 1 of 2

Issue 2
12.04.18
DEALER PRE-DELIVERY / INSTALLATION CHECK AND WARRANTY REGISTRATION –POWERMIX PLUS
Dealer Name: ............................................................................
Address: .........................................................................................................................................................................
.........................................................................................................................................................................
Post / Zip code: .........................................................................
Dealer Salesman Name: ............................................................
Customer Name: ......................................................................
Business Name (if different from above): ............................................................................................................................
Address: .........................................................................................................................................................................
.........................................................................................................................................................................
Post / Zip code: ........................................................................
Email Address: ........................................................................
Tel No. Home / Office: ............................................................... Cell / Mobile:...................................................................
SERIAL NUMBER: ....................................................................MACHINE NUMBER: ......................................................
MODEL: ..................................................................................
Dealer Signature: ...................................................................
Print Name: .......................................................................... Date:.................................................................................
Privacy Notice
Here at Shelbourne Reynolds Engineering Ltd we take your privacy seriously and will only use your personal information to administer your account and
provide the products and services you have requested from us.
We would occasionally like to contact you with details of other products you may be interested in, special offers we provide and details/invitations to
shows, working demonstrations and open days, however this would be no more than once or twice per year. If you consent to us contacting you for this
purpose please tick a box or boxes to say how you would like us to contact you.
Post Email Telephone/SMS
If you prefer not to be contacted, then please tick this box
For further information please refer to our Privacy Policy at www.shelbourne.com
Customers Signature: .............................................................
Print Name:........................................................................... Date:.............................................................
The customer’s signature certifies that the machine was delivered in a satisfactory condition and that adequate instruction was received as to
its correct operation, safety requirements, and maintenance as stated in the operator’s manual, and that the customer has read, understood,
and agrees to the Terms and Conditions of Sale and Warranty (including the disclaimers and limitations) contained in Section 1.5 of the
operator’s manual.
Additional work / discrepancies:
...........................................................................................................................................................................................
...........................................................................................................................................................................................
...........................................................................................................................................................................................
...........................................................................................................................................................................................
...........................................................................................................................................................................................
This page must be faxed or emailed to Shelbourne Reynolds Engineering Ltd.
Fax No: [phone] Email: [e-mail]
Page 2 of 2

Dear Customer,
Parts manuals are not supplied with this machine, but they can be ordered from your
Shelbourne Reynolds dealer. Alternatively they can be downloaded from the
Shelbourne Reynolds website www.shelbourne.com by clicking on the Parts and
Service section of the website, and then selecting manuals followed by Powermix
Manuals.
The Machine and Parts Manual Number for your machine is -
Tick
Machine No.
Manual No.
Machine Description
619938 01
MAN-05115
Powermix Plus 24m CU
619938 02
MAN-05115
Powermix Plus 30m CU
Powermix Plus Serial Number
ORDERING SPARE PARTS
To ensure that you order the correct part from your SRE dealer please use the
following procedure.
ALWAYS QUOTE THE MACHINE AND SERIAL NUMBERS WHEN ORDERING.
Refer to the Parts Manuals front page/s, listing the machine numbers. Select the
correct machine number which is printed in the top left corner of the page (starting
with 6199_ _01).
The machine number is listed above or can be found printed on the identification
plate, which is located on the LH side of the chassis member.
Scan down the page, and select the relevant sub assembly your required part falls
within. Sub-assemblies start from 6190_ _ 01. Note the year or serial number of the
machine may determine a correct sub assembly if more than one is listed.
Continue through the manual and find the relevant sub assembly parts listing. Again
the number will be printed in the top left corner; the sub-assemblies are in numerical
order.
Having found the correct parts list, you will find the corresponding drawing by either
looking at the facing page or progressing through the manual to the next drawing.
The drawings indicate the components by item numbers, which you will find, are
repeated in the left-hand side of your parts listing, and therefore referring to the
correct part.
Please note that if certain parts cannot be found listed below the sub-assembly
numbers, they are likely to form part of a specific optional kit. These kits will be found
in numerical order further through the manual and start with KIT- _ _ _ _ _
PME24

The list below highlight the optional build kits that also make up your exact
configuration of machine.
Non-current production highlighted
Tick
Part No.
Description
Drive Options
KIT-03956
Handset for Electric gear change kit (For use with KIT-03899)
PTO Shaft Options
KIT-03988
Standard input shaft kit
PTO-35055W
Wide angle input shaft kit
Transfers Kit
KIT-03897B
22m cu transfers kit
KIT-03996
24m cu transfers kit
KIT-03996A
30m cu transfers kit
Weigher Options
KIT-03895
DG400 Basic display
KIT-03896
DG600 Mid-level display
KIT-03904
Bluetooth Modem kit
KIT-03900
3-pin plug connection kit
KIT-03955
GPRS data transfer kit
Wheel & Tyre Options
KIT-03990
435/50R19.5 Doublecoin
Axle Options
KIT-03969
Steering tandem axle kit
KIT-03984
Standard tandem axle kit
KIT-03983
Air brake kit
Extension Side Options
KIT-60003
Tubular straw ring (22m³)
KIT-03975
30m³extension top
Hydraulic options
KIT-03899
Direct coupled hydraulic kit
KIT-03965
Electric proportional valve kit
KIT-03905
Wireless hydraulic control kit (C/W 2-speed switch)
Miscellaneous Options
KIT-03719
Auger magnet kit
Country Area Kits
KIT-03249
UK area kit
Extras

EC Declaration of conformity for machinery
(Machinery Directive 2006/42/EC, Annex II., sub. A)
Manufacturer: Shelbourne Reynolds Engineering Ltd.
Address: Shepherds Grove Industrial estate,
Stanton,
Bury St Edmunds,
Suffolk.
England.
IP31 2AR
Name and address of the person (established in the European Community/EEA)
authorised to compile the technical file (to the authorities on request):
Name: Mr Neil Smith
Address: As stated above.
Herewith we declare that: DESIGNATION DIET FEEDER
MAKE: POWERMIX PLUS
MACHINE No: 619938 01 & 02
SERIAL No:
is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC)
is in conformity with the relevant provisions of the EMC Directive (2004/108/EC)
Neil Smith
Director
Place : Stanton, England. Date :

1
CONTENTS
SECTION 1 INTRODUCTION
1.1 FOREWORD.
1.2 IMPROVEMENTS AND CHANGES.
1.3 SERVICE PARTS.
1.4 MACHINE IDENTIFICATION.
1.5 POWERMIX WARRANTY POLICY.
SECTION 2 SAFETY PROCEDURES
2.1 ACCIDENT PREVENTION.
2.2 SAFETY SIGNS.
2.3 ACCIDENT PREVENTION BEFORE STARTING THE MACHINE.
2.4 ACCIDENT PREVENTION WHEN COUPLING & UNCOUPLING TO THE
TRACTOR.
2.5 ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM.
2.6 ACCIDENT PREVENTION WHEN USING THE PTO SHAFT.
2.7 ACCIDENT PREVENTION WHEN OPERATING THE MACHINE.
2.8 ACCIDENT PREVENTION WHEN TAKING ON PUBLIC ROADS.
2.9 ACCIDENT PREVENTION WHEN LEAVING THE MACHINE.
2.10 ACCIDENT PREVENTION WHEN CHANGING A WHEEL
2.11 ACCIDENT PREVENTION WHEN SERVICING OR WORKING ON THE
MACHINE.
2.12 ACCIDENT PREVENTION WHEN CLEANING AND STORING THE MACHINE.
2.13 NOISE EMISSIONS.
2.14 PROPER USE.
2.15 NO LIABILITY FOR CONSEQUENTIAL DAMAGE.
SECTION 3 SPECIFICATION
3.1 DESCRIPTION.
3.2 INTENDED USE.
3.3 SPECIFICATION TABLE.
3.4 OVERALL DIMENSIONS.
SECTION 4 HANDLING & TRANSPORTATION
4.1 HANDLING.
4.2 TRANSPORTATION.

2
SECTION 5 PREPARATIONS FOR USE
5.1 COUPLING AND UNCOUPLING.
5.2 ADJUSTING THE DRAWBAR HEIGHT.
5.3 CONNECTING THE HYDRAULIC SUPPLY.
5.4 CONNECTING THE POWER SUPPLY.
5.5 ADJUSTING THE PTO DRIVE SHAFT LENGTH
5.6 COUPLING THE PTO DRIVE SHAFT TO THE TRACTOR.
5.7 RAISING / LOWERING THE PARKING STAND.
5.8 CHECKING THE OPERATION OF THE WEIGH SYSTEM.
5.9 CONFIGURATION OF THE AUGER BLADES.
5.10 PRE OPERATION CHECK LIST.
SECTION 6 OPERATING THE MACHINE
6.1 LOADING THE MACHINE.
6.2 MIXING / INGREDIENT LOADING SEQUENCE.
6.3 CHOPPING ROOT CROPS.
6.4 CHOPPING BALED FORAGE.
6.5 OPERATING THE ANTI-ROTATION BLADES.
6.6 AUGER SPEEDS AND DRIVE CONFIGURATIONS.
6.7 OPERATING THE 2-SPEED GEARBOX.
6.8 FEEDING PROCEDURE.
6.9 OPERATING THE FRONT ELEVATING WEB CONVEYOR.
6.10 OPERATING THE CONVEYOR DEFLECTOR.
6.11 DIRECT COUPLED HYDRAULIC CONTROLS.
6.12 ALL ELECTRIC HYDRAULIC VALVE CONTROLS.
6.13 OPERATING THE WIRELESS HANDSET.
6.14 OPERATING THE HANDBRAKE.
6.15 OPERATING THE REAR STEERING AXLE.
6.16 OPERATING THE AIR BRAKE SYSTEM
6.17 SHEARBOLT REPLACEMENT.
SECTION 7 MAINTENANCE AND STORAGE
7.1 CONNECTING THE DOOR SAFETY STRAP.
7.2 REPLACING THE AUGER BLADES.
7.3 REPLACING THE WEAR PADS ON THE AUGER LEGS
7.4 CHECKING TYRE PRESSURES.
7.5 TIGHTENING WHEEL NUTS.
7.6 CHECKING THE AXLE HUB CAPS.
7.7 CHECKING THE WHEEL BEARINGS.
7.8 CHECKING BRAKE CLEARANCE AND WEAR.
7.9 BRAKE LEVER STROKE CHECK & ADJUSTMENT
7.10 STEERING AXLE ADJUSTMENT.
7.11 STEERING AXLE / RIGID AXLE GREASING SCHEDULE
7.12 TANDEM PARABOLIC SPRING MAINTENANCE
7.13 MAINTENANCE OF THE AIR BRAKE SYSTEM
7.14 TENSIONING / MAINTENANCE OF THE CONVEYOR SYSTEM
7.15 GEARBOX OIL CHANGES
7.16 STORAGE & CLEANING
7.17 WELDING REPAIRS.
7.18 GREASING SCHEDULE.
7.19 RECOMMENDED PERIODIC MAINTENANCE.

3
SECTION 1: INTRODUCTION
1.1 FOREWORD
This manual will aid the user when setting, operating and servicing their Shelbourne
Reynolds Powermix Plus. Scheduled information is listed to ensure the operator follows
safe and efficient working procedures. It must be read & understood by all persons who
are required to carry out work either on or with the machine, and should be used in
conjunction with the operator’s manual of the tractor or prime mover.

4
1.2 IMPROVEMENTS AND CHANGES
Shelbourne Reynolds Engineering are continually improving their products to meet the
farmers needs and therefore reserve the right to make improvements and changes
when practical to do so, without incurring any obligation to make changes and additions
to equipment which has been sold previously.
We also reserve the right to make changes to the illustrations, data and specifications
contained within this manual.
1.3 SERVICE PARTS
Use guaranteed and genuine Shelbourne Reynolds Engineering service parts on
Shelbourne Reynolds machinery to ensure maximum life and best performance.
These are available through your Shelbourne Reynolds Engineering dealer.
1.4 MACHINE IDENTIFICATION
The serial and machine numbers are printed on an identification plate, attached
midway along the LH side of the chassis. (shown below)

5
1.5 POWERMIX WARRANTY POLICY
NEW MACHINE WARRANTY
All new machines supplied by Shelbourne Reynolds Engineering Ltd.
(“Shelbourne”), are warranted to the original purchaser (who is not the Shelbourne
dealer), under normal use and service, to be free from defects in material and
workmanship for a period of 12 months from the date of delivery to the original
purchaser (“Warranty Period”). This limited warranty gives you specific legal rights
and is in addition to any statutory rights to which you may be entitled. Your statutory
rights are not affected by this warranty.
To qualify for the full benefit of this warranty, the dealer must ensure that the
warranty registration details have been returned to Shelbourne within 30 days
from the date of delivery. Using the machine implies the knowledge and
acceptance of these instructions and the limitations contained here in this
Manual. Shelbourne reserves the right to suspend the operation of these
warranty conditions unless and until the purchaser has paid in full for the goods
or parts in question.
WARRANTY CLAIMS
If the original purchaser:
1) Gives notice in writing to Shelbourne during the Warranty Period, and within a
reasonable time of discovery, that the machine supplied does not comply with
the warranty given above;
2) gives Shelbourne a reasonable opportunity of examining the machine or the
damaged or defective parts; and
3) if requested by Shelbourne, returns damaged or defective parts (via the original
authorised Shelbourne dealer) within 30 days of notification of a defect, then
Shelbourne shall, at is option, repair or replace the defective machine or parts,
or refund the price of the defective machine in full.
If Shelbourne authorises the original purchaser to arrange a repair of the machine, all
claims for repair costs must be submitted to Shelbourne by an authorised Shelbourne
dealer within 15 days of the date of the repair on a Shelbourne Warranty Claim Form.
The submission of a claim is not a guarantee of payment. Any decision reached by
Shelbourne is final.
This Warranty Policy does not give the original purchaser any additional rights other
than those specified above. In particular, Shelbourne shall not be liable for any loss of
profit, loss of or damage to goodwill, loss of contract business or business opportunity,
or indirect or consequential loss, arising from any failure by a machine to comply with
the terms of this warranty.

6
LIMITATIONS AND EXCLUSIONS
Shelbourne will not be liable for the machine’s failure to comply with this warranty in
any of the following circumstances:
1) Any repairs or modifications are carried out without Shelbourne’s prior consent
to the work being done;
2) Where damage or depreciation caused by normal wear and tear;
3) Where any non-genuine Shelbourne parts have been fitted or used within the
machine,
4) Wilful or accidental damage, damage caused by foreign objects (e.g. stones,
metals and any materials other than those suitable for feeding livestock).
5) Where damage or depreciation is caused by neglect or failure to carry out
proper maintenance as recommended in the Shelbourne Operators Manual.
6) Where damage or depreciation caused by abnormal or in-proper use in
accordance with Shelbourne recommendations and/or as per the Operating
Instructions.
7) Where the original purchaser or any third party continues to use the machine
after notifying a defect to Shelbourne, or after becoming aware of such a defect.
This warranty shall not apply in respect of:
1) Belting, blades or any other items which are considered to be a normal wearing
or consumable item; and
2) Items not manufactured by Shelbourne such as trade accessories e.g. tyres;
brakes, PTO shafts, hydraulic valves etc. are warranted by their respective
manufacturer.
EXTENDED WARRANTY
The gearbox/es installed on the Powermix include an extended warranty given by the
gearbox manufacturer. This warranty is for 3 years from the date of installation and is
subject to the details as set out in section 7 of the Operators Manual.
TRANSFER OF WARRANTY
Shelbourne may at its sole discretion allow this warranty to be transferred to a
subsequent owner of the machinery for the balance of the warranty period, subject to
all of the warranty conditions being met and only with Shelbourne giving prior written
consent.

7
WARRANTY ON PARTS
Shelbourne warrants that any part or components supplied by Shelbourne in
accordance with this limited warranty are free from defects in material or workmanship
from the date of sale to the original purchaser for 6 months. Shelbourne will at its
option, either repair or replace the defective part free of charge. Original Purchaser
shall be responsible for labour and all freight charges to and from the place where the
warranty work is performed.
Shelbourne Reynolds Engineering Ltd. cannot be held responsible for any
failures or safety implications arising from the use of non-genuine parts. Use of
non-genuine parts may seriously affect the machine’s performance and safety.

8

9
SECTION 2: SAFETY PROCEDURES
2.1 ACCIDENT PREVENTION
The following safety instructions are applicable for all sections of this manual.
Accident prevention programmes can only avert accidents with the co-operation of the
persons responsible for the operation of the equipment.
For the safety of yourself and others, operate equipment with care and do not take
unnecessary risks.
Please read all safety instructions contained in this operating manual with the utmost
care and observe all safety signs attached to the Powermix.
Follow these instructions to help prevent accidents. These instructions must also be
made available to all other users.
All relevant accident prevention regulations governing the operation of agricultural
machinery, as well as other generally acknowledged health and safety regulations and
road traffic regulations must be strictly observed.
The tractor manufacturer’s operator’s manual and listed safety precautions should also
be adhered to when using the Powermix.
The ‘Safe stop’ procedure is mentioned throughout this manual. It is extremely
dangerous to carry out any work on a machine while it is under power. The most
important safety measure to follow is the Safe Stop procedure; use it before carrying
out any maintenance or adjustments, including dealing with a blockage or other
problem:
The procedure is as follows:
Put the handbrake on.
Make sure the controls are in neutral
Stop the engine
Remove the key
CAUTION
This symbol will appear throughout this manual whenever your safety, the safety
of others or the machinery, is involved.

10
2.2 SAFETY SIGNS
The following safety signs appear on the machine, they provide important instructions
for safe work. –Take them into consideration for your safety and the safety of others.
Ensure that you identify each symbol and understand its warning.
Attached to the PTO guards are additional safety signs, refer to the driveshaft
operators manual for their meaning.
These safety signs must be kept in a legible condition and must be replaced if
missing or damaged. This is especially the case when whole sections are
replaced when making repairs. Replacement safety signs are available as spare
parts through your dealer or importer.
TNF-0011
Stop the engine and
remove the key from
the tractor ignition
before carrying out
any work on the
machine.
610253 01
Beware of sharp
blades on auger.
Serious injury may
result from falling into
the door opening with
the auger stationary or
rotating.
TNF-0011
Carefully read the
operators manual
before handling /
operating the machine.
610253 01
Beware when using
on side slopes, the
machine may be
unstable when a
whole bale is first
loaded, and may
topple over
610253 01
Ensure that there
are no persons
standing in the
vicinity of the
machine when
loading. Serious
injury may result
from a falling bale.
610259 01
Do not attempt to
climb into the machine
using the platform,
serious injury may
result from falling into
the mixing chamber.

11
614959 01
Ensure that hydraulics
are not exposed to
more than 210 bar of
pressure. There is a
risk of explosive
damage to hoses and
other components.
260061 01
Stand a safe distance
away from the machine
when the conveyor is
operating. There is a risk
from flying material.
260060 01
Do not stand between
the tractor and the
machine whilst coupling
to the tractor. There is a
risk of crushing.
800221 01
Hydraulic oil is
dangerous when under
pressure and can be
injected into the body.
Always ensure the hoses
are in good condition
before operating.
260062 01
It is dangerous to touch
the conveyor belt when
it is operating. There is a
risk of hand
entanglement.
193391 01
Ensure PTO shaft
guards are fitted and
safety chains are
attached.

12
2.3 ACCIDENT PREVENTION BEFORE STARTING THE MACHINE.
Read the manual thoroughly.
If moving the Powermix by overhead lifting, use the designated lifting points. (See
section 4.1). Ensure that the slings / chains are rated accordingly, and that the angles
of the slings / chains are set in accordance to regulated lifting guidelines.
Ensure bystanders are at a safe distance when the Powermix is being suspended
above the ground while lifting and unloading.
A visual check of the load cell mounts would be advisable on older machines, as the
mixing chamber is connected to the chassis via the loadcell mounts.
Ensure bystanders are at a safe distance while moving the Powermix from the delivery
trailer using a tractor.
Ensure the hydraulic brakes are attached to the tractor before attempting to move the
Powermix.
Ensure a suitably sized tractor is used to move the Powermix.
Ensure the tractor is fitted with Mirrors to guarantee lateral visibility on both sides of the
machine.
Follow the ‘safe stop’ procedure before carrying out the PDI checks or adjustments.
Do not carry out any PDI work or adjustments without wearing appropriate protective
clothing and long hair tied back. (Gloves, safety boots, close fitting clothing etc.)
Before adjusting the front drawbar height, ensure the machine is uncoupled from the
tractor and is sitting securely on a temporary solid support situated underneath the
front chassis member.
The front drawbar weighs approximately 140kg; so the use of suitable lifting apparatus
is advisable to take the weight of the assembly while it is moved.
If the length of the PTO shaft needs adjusting always follow relevant workshop & power
tool health and safety procedures / guidelines.
Follow appropriate manual handling procedures, when lifting PTO shaft.
Caution must be taken while entering and moving inside the mixing chamber as there
is a risk of slipping / falling onto the auger blades.
Beware when adjusting the auger blades or removing the protective cover as the
cutting edge will be sharp.
Check there are no foreign objects inside the machine.
Always perform an internal inspection inside, around and under the machine before
attempting to start, transport or load the machine.
The Powermix may be used only if all safety devices, e.g. detachable guards, are fitted
and in proper working order.
Familiarise yourself with the controls and functions of the machine and practice them in
a safe location before attempting to start work.