Sherwood BOS-450-T User manual

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1300 880 996
customer[email protected]om.au
BOS-450-T
Oscillating Belt
& Spindle Sander
Owner’s Manual
7/22

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NOTE: Changes, improvements and information may be updated at any time to
this manual online, so please check you have the latest version of this manual.
You can check this by reading the version number/date at the front of the
manual and comparing it to the online version.
Great attention has been taken to ensure that the information in this manual
is correct, to provide you with the guidelines for proper safety, assembly and
operation of this machine.
This manual provides critical safety instructions on the proper setup, operation,
maintenance and service of your machine. Save this document, refer to it often
and use it to instruct others on correct operation.
Failure to read, understand and follow the instructions in this manual may result
in serious personal injury - including amputation, electrocution or even death.
It is the owners sole responsibility for the safe use of this machine. The
responsibility includes, but is not limited to proper installation in a safe
environment; personal training and usage authorisation; proper inspection and
maintenance; manual availability and comprehension; the application of safety
devices; the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from
negligence, improper training, machine modifications or misuse.

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Contents
Contents
Introduction 5
Safety 6
Electrical Information 9
Specifications 11
Set Up 12
Operation 15
Maintenance & Care 19
Warranty 22

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Introduction
Sherwood
Sherwood delivers reliability. Specified to meet the unique needs of the Australian woodworker.
Backed by Sherwood’s industry-leading 5-year Warranty, Sherwood’s range of woodworking
machinery and accessories has something for Australian woodworkers of every kind. Your Sherwood
product is guaranteed to deliver you years of solid and dependable performance.
Disclaimer
Customers should ensure that they take all reasonable safety precautions when operating Sherwood
products. Sherwood will not be held liable to you in respect of any personal injury (including without
limitation serious injury or death) that you may suffer or sustain directly or indirectly as a result of
the use of products sold by us. Nor will we be liable to you in respect of any other losses arising as a
result of any such personal injury.
Nothing in this disclaimer shall: limit or exclude our liability for death or personal injury resulting from
negligence; limit or exclude our liability for fraud or fraudulent misrepresentation; limit any of our
liabilities in any way that is not permitted under applicable law; or exclude any of our liabilities that
may not be excluded under applicable law.
Technical Support
If you have a question about your Sherwood product that isn’t covered in this manual, please email us
directly at [email protected].
Manual Accuracy
We have made every effort to be exact with the specifications, instructions, drawings, and
photographs in theis manual. Our policy of continuous improvement can sometimes mean that
sometimes the machine you receive is slightly different to that shown in the manual.
If you find this to be the case, and the difference between the manual and the product leaves
you confused or unsure about something, check the retailer’s website for an updated version.
Alternatively, you can contact us directly at [email protected]
Introduction

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Section 1: Safety
General Safety Rules
For your own safety, please read and understand this instruction manual before installing
and operating the machine.
Electrical Equipment Injury Risk: You can
be shocked, burned or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow a
qualified service professional to complete
electrical installation or repair work. Always
disconnect the power before accessing or
exposing electrical equipment.
Owners Manual: Read and understand this
owners manual before using the machine.
Failure to Read This Manual: Failure to adhere
to the safety instructions in this manual will
have a higher risk of serious personal injury or
injury to others. Only allow competent users
and supervised people to use the machine.
Always Disconnect the Power: When the
machine is not in use, disconnect the power,
remove the switch keys or lock the machine
to prevent any unauthorised use - especially if
children are around. Child proof your workshop!
Dangerous Environments: Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increase the risk of
accidents and injury.
Mental Alertness Required: Full mental
concentration is required at all times for the
safe operation of machinery. Never operate a
machine under the influence of drugs or alcohol,
when tired or when distracted.
Disconnect the Power First: Always disconnect
the machine from the power supply before
making adjustments, changing tooling or
servicing the machine. This prevents an injury
from unintended start-up or contact with live
electrical components.
Eye Protection: Always wear ANSI approved
safety glasses or face shield when operating
or observing machinery to reduce the risk eye
injury or blindness from flying particles. Your
everyday eye glasses are NOT approved safety
protection.
Wearing Proper Apparel: Do not wear clothing,
apparel or jewelery that can become entangled
in moving parts. Always tie back or cover long
hair. Wear non-slip footwear to reduce risk
of slipping and losing control or accidentally
contacting the cutting tool or moving parts.
Hazardous Dust: Dust created by machinery
operation can cause cancer, birth defects or
long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material. Always wear a AS/NZS-approved
respirator to reduce risk.
Hearing Protection: Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing damage or loss.
Remove Adjusting Tools: Tools left on
machinery can become dangerous projectiles
upon start-up. Never leave chuck keys,
wrenches or any other tools on the machine.
Always verify removal before starting!
Safety

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General Safety Rules
Use Correct Tool for the Job: Only ever use
the machine for its intended purpose. Do not
force it or use any attachment to complete a
job for which it was not designed. Never make
any unapproved modifications - modifying the
machine or using it differently that it is intended
may result in malfunction or mechanical failure
that can result in personal injury or death!
Awkward Positions: Keep proper footing
and balance at all times when operating the
machine. Do not overreach! Avoid awkward
hand positions that make workpiece control
difficult or increase the risk of accidental injury.
Children and Bystanders: Keep children and
bystanders at a safe distance from the work
area. Stop using the machine if they become a
distraction.
Guards and Covers: Guards and covers reduce
accidental contact with moving parts and flying
debris. Make sure they are properly installed,
undamaged and working correctly before
operating the machine.
Forcing Machinery: Do not force the machine. It
will do the job more safely and more efficiently
at the rate for which it was designed.
Never Stand on the Machine: Serious injury
may occur if the machine is tipped or if contact
is unintentionally made with the cutting tool.
Stable Machine: Unexpected movement during
operation greatly increases the risk of injury
loss of control. Before starting, verify that the
machine is stable. If a mobile base is used,
ensure this is locked.
Use Only Recommended Accessories: Consult
this owner’s manual or the manufacturer for
the recommended accessories. Using improper
accessories will increase the risk of serious
injury.
Unattended Operation: To reduce the risk of
accidental injury, turn the machine OFF and
ensure all moving parts are completely stopped
before walking away. Never leave a machine
running while unattended.
Maintain with Care: Follow all maintenance
instructions and lubrication schedules to keep
the machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to personal injury or death.
Damaged Parts: Regularly inspect machine
for damaged, loose or mis-adjusted parts - or
and condition that could effect safe operation.
Immediately repair or replace before operating
the machine. For your own safety , DO NOT
operate a machine with damaged parts.
Maintain Power Cords: When disconnecting
cord-connected machines from the power
supply, hold and pull the plug and not the cord.
Pulling the cord may damage the wires inside.
Do not handle the cord or the plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals and wet or damp locations.
Experiencing Difficulties? If at any time
you experience difficulties performing the
intended operation, stop using the machine
immediately! Contact our Technical Support on
[email protected]
Safety

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Specific Rules For The Belt &
Spindle Sander
1. This sander is designed to sand wood or
wood-like products only. Sanding or grinding
other materials could result in fire, injury, or
damage to the workpiece.
2. Use the sander on horizontal surfaces only.
Operating the sander when mounted on non-
horizontal surfaces may result in motor damage
or injury.
3. Make sure the sanding belt is installed in the
correct direction. See directional arrow on back
of belt. Feed workpieces against the direction of
the rotation for maximum safety.
4. Keep hands away from the drum and belt
during operation. Do not touch moving pieces.
If cleaning is necessary, use a brush to remove
sawdust and chips instead of your hands.
5. Do not use sanding belts or drums that are
damaged, torn, or loose. Use only the correct
size sanding belt.
6. Always hold the workpiece firmly when
sanding. Keep hands away from sanding belt or
spindle. Sand only one workpiece at a time.
7. Always hold the workpiece firmly on the table
when using the sander.
8. Allow spindle to reach full speed before
sanding. Do not forcefully jam a workpiece into
the sanding surface. Firmly hold the workpiece
and lightly ease it against the spindle.
9. Always maintain a minimum clearance of
1/16 inch (1.6 mm) or less between the table
and the sanding belt.
10. Replace worn or damaged belts before
operation. Always unplug the unit before
making adjustments or changing sandpaper or
drums.
11. When sanding a large workpiece, provide
additional support. Do not sand with the
workpiece unsupported.
12. Inspect the workpiece for imperfections,
nails, staples, etc. before sanding. Never sand
stock that has questionable imperfections or
embedded foreign objects.
13. Always remove scrap pieces and other
objects from the table, backstop, or belt before
turning the sander ON.
14. Never perform layout, assembly or set-up
work on the table while the sander is operating.
15. Never use solvents to clean plastic parts.
Solvents could dissolve or otherwise damage
the material. Use only a soft damp cloth to clean
plastic parts.
16. Should any component of your sander be
missing/damaged or fail in any way, shut off
switch and remove plug from power supply
outlet. Replace the missing, damaged, or failed
parts before resuming operation.
17. Keep cords away from heat, oil, and sharp
edges. Have an electrician replace or repair
damaged or worn cords immediately.
18. Always use the table insert that fits the
diameter of the drum to minimize the gap and
reduce risk of injury.
19. Only sand workpieces sturdy enough to
withstand the force of the sanding belts and
spindles.
Safety

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Section 2: Electrical Information
Electrical Requirements
Power Supply And Motor Specifications:
Warning: To avoid electrical hazards, fire
hazards, or damage to the tool, use proper
circuit protection. Use a separate electrical
circuit for your tools. To avoid shock or fire, if
power cord is worn or cut, or damaged in any
way, have it replaced immediately.
Grounding Instructions:
Warning: This tool must be grounded while
in use to protect the operator from electrical
shock.
In The Event Of A Malfunction Or Breakdown,
grounding provides a path of least
resistance for electric current and reduces
the risk of electric shock. This tool is equipped
with an electric cord that has an equipment-
grounding conductor and a grounding plug.
The plug MUST be plugged into a matching
receptacle that is properly installed and
grounded in accordance with ALL local codes
and ordinances.
Do Not Modify The Plug Provided. If it will not
fit the receptacle, have the proper receptacle
installed by a qualified electrician.
Improper Connection of the equipment-
grounding conductor can result in risk of
electric shock.
Do Not connect the equipment-grounding
conductor to a live terminal.
Check with a qualified electrician or service
person if you do not completely understand the
grounding instructions, or if you are not sure the
tool is properly grounded.
Electrical Information
Extension Cords
Grounded Tools require a three wire
extension cord.
Double Insulated Tools can use either a two or
three wire extension cord.
As the distance from the supply outlet
increases, you must use a Heavier Gauge
Extension cord.
Using extension cords with Inadequately
Sized Wire Causes A Serious Drop In Voltage,
Resulting In Loss Of Power And Possible Tool
Damage. Refer to the table shown to determine
the required minimum wire size.
The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 1.628mm(14 gauge) cord can carry a higher
current than a 1.291mm(16 gauge) cord.
When using More Than One Extension Cord
to make up the total length, be sure each
cord contains at least the minimum wire size
required.
If you are using One Extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum wire size.

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Guidelines & Recommendations
for Extension Cords
When Using An Extension Cord, be sure to
use one heavy enough to carry the current
your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of
power and overheating. The table below shows
the correct size to be used according to cord
length and ampere rating. When In Doubt, Use
A Heavier Cord. The smaller the gauge number,
the heavier the cord.
Make sure your extension cord is Properly
Wired And In Good Condition. Always replace a
damaged extension cord or have it repaired by
a qualified person before using it. Protect your
extension cords from sharp objects, excessive
heat and damp/wet areas.
Amperage 7.5 Metres 15 Metres 30 Metres 45 Metres
3.0A 18 Gauge 16 Gauge 16 Gauge 14 Gauge
Electrical Information
Guidelines for Using Extension
Cords
If you are Using An Extension Cord outdoors,
be sure it is marked with the suffix “W-A” to
indicate that it is acceptable for outdoor use.
Be sure your extension cord is Properly Wired
and in good electrical condition.
Always Replace A Damaged Extension Cord or
have it repaired by a qualified person
before using it.
Protect Your Extension Cords from sharp
objects, excessive heat and damp or wet areas.