Sherwood SBD-15 User manual

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1300 880 996
customer[email protected]om.au
SBD-15
Sonic Belt
& Disc Sander
Owner’s Manual
7/22

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NOTE: Changes, improvements and information may be updated at any time to
this manual online, so please check you have the latest version of this manual.
You can check this by reading the version number/date at the front of the
manual and comparing it to the online version.
Great attention has been taken to ensure that the information in this manual
is correct, to provide you with the guidelines for proper safety, assembly and
operation of this machine.
This manual provides critical safety instructions on the proper setup, operation,
maintenance and service of your machine. Save this document, refer to it often
and use it to instruct others on correct operation.
Failure to read, understand and follow the instructions in this manual may result
in serious personal injury - including amputation, electrocution or even death.
It is the owners sole responsibility for the safe use of this machine. The
responsibility includes, but is not limited to proper installation in a safe
environment; personal training and usage authorisation; proper inspection and
maintenance; manual availability and comprehension; the application of safety
devices; the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from
negligence, improper training, machine modifications or misuse.

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Contents
Contents
Introduction 5
Safety 6
Electrical Information 9
Specifications 11
Set Up & Operation 12
Maintenance & Care 18
Warranty 19

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Introduction
Sherwood
Sherwood delivers reliability. Specified to meet the unique needs of the Australian woodworker.
Backed by Sherwood’s industry-leading 5-year Warranty, Sherwood’s range of woodworking
machinery and accessories has something for Australian woodworkers of every kind. Your Sherwood
product is guaranteed to deliver you years of solid and dependable performance.
Disclaimer
Customers should ensure that they take all reasonable safety precautions when operating Sherwood
products. Sherwood will not be held liable to you in respect of any personal injury (including without
limitation serious injury or death) that you may suffer or sustain directly or indirectly as a result of
the use of products sold by us. Nor will we be liable to you in respect of any other losses arising as a
result of any such personal injury.
Nothing in this disclaimer shall: limit or exclude our liability for death or personal injury resulting from
negligence; limit or exclude our liability for fraud or fraudulent misrepresentation; limit any of our
liabilities in any way that is not permitted under applicable law; or exclude any of our liabilities that
may not be excluded under applicable law.
Technical Support
If you have a question about your Sherwood product that isn’t covered in this manual, please email us
directly at [email protected]
Manual Accuracy
We have made every effort to be exact with the specifications, instructions, drawings, and
photographs in theis manual. Our policy of continuous improvement can sometimes mean that
sometimes the machine you receive is slightly different to that shown in the manual.
If you find this to be the case, and the difference between the manual and the product leaves
you confused or unsure about something, check the retailer’s website for an updated version.
Alternatively, you can contact us directly at [email protected]
Introduction

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Section 1: Safety
General Safety Rules
For your own safety, please read and understand this instruction manual before installing
and operating the machine.
Electrical Equipment Injury Risk: You can
be shocked, burned or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow a
qualified service professional to complete
electrical installation or repair work. Always
disconnect the power before accessing or
exposing electrical equipment.
Owners Manual: Read and understand this
owners manual before using the machine.
Failure to Read This Manual: Failure to adhere
to the safety instructions in this manual will
have a higher risk of serious personal injury or
injury to others. Only allow competent users
and supervised people to use the machine.
Always Disconnect the Power: When the
machine is not in use, disconnect the power,
remove the switch keys or lock the machine
to prevent any unauthorised use - especially if
children are around. Child proof your workshop!
Dangerous Environments: Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increase the risk of
accidents and injury.
Mental Alertness Required: Full mental
concentration is required at all times for the
safe operation of machinery. Never operate a
machine under the influence of drugs or alcohol,
when tired or when distracted.
Disconnect the Power First: Always disconnect
the machine from the power supply before
making adjustments, changing tooling or
servicing the machine. This prevents an injury
from unintended start-up or contact with live
electrical components.
Eye Protection: Always wear ANSI approved
safety glasses or face shield when operating
or observing machinery to reduce the risk eye
injury or blindness from flying particles. Your
everyday eye glasses are NOT approved safety
protection.
Wearing Proper Apparel: Do not wear clothing,
apparel or jewelery that can become entangled
in moving parts. Always tie back or cover long
hair. Wear non-slip footwear to reduce risk
of slipping and losing control or accidentally
contacting the cutting tool or moving parts.
Hazardous Dust: Dust created by machinery
operation can cause cancer, birth defects or
long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material. Always wear a AS/NZS-approved
respirator to reduce risk.
Hearing Protection: Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing damage or loss.
Remove Adjusting Tools: Tools left on
machinery can become dangerous projectiles
upon start-up. Never leave chuck keys,
wrenches or any other tools on the machine.
Always verify removal before starting!
Safety

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General Safety Rules
Use Correct Tool for the Job: Only ever use
the machine for its intended purpose. Do not
force it or use any attachment to complete a
job for which it was not designed. Never make
any unapproved modifications - modifying the
machine or using it differently that it is intended
may result in malfunction or mechanical failure
that can result in personal injury or death!
Awkward Positions: Keep proper footing
and balance at all times when operating the
machine. Do not overreach! Avoid awkward
hand positions that make workpiece control
difficult or increase the risk of accidental injury.
Children and Bystanders: Keep children and
bystanders at a safe distance from the work
area. Stop using the machine if they become a
distraction.
Guards and Covers: Guards and covers reduce
accidental contact with moving parts and flying
debris. Make sure they are properly installed,
undamaged and working correctly before
operating the machine.
Forcing Machinery: Do not force the machine. It
will do the job more safely and more efficiently
at the rate for which it was designed.
Never Stand on the Machine: Serious injury
may occur if the machine is tipped or if contact
is unintentionally made with the cutting tool.
Stable Machine: Unexpected movement during
operation greatly increases the risk of injury
loss of control. Before starting, verify that the
machine is stable. If a mobile base is used,
ensure this is locked.
Use Only Recommended Accessories: Consult
this owner’s manual or the manufacturer for
the recommended accessories. Using improper
accessories will increase the risk of serious
injury.
Unattended Operation: To reduce the risk of
accidental injury, turn the machine OFF and
ensure all moving parts are completely stopped
before walking away. Never leave a machine
running while unattended.
Maintain with Care: Follow all maintenance
instructions and lubrication schedules to keep
the machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to personal injury or death.
Damaged Parts: Regularly inspect machine
for damaged, loose or mis-adjusted parts - or
and condition that could effect safe operation.
Immediately repair or replace before operating
the machine. For your own safety , DO NOT
operate a machine with damaged parts.
Maintain Power Cords: When disconnecting
cord-connected machines from the power
supply, hold and pull the plug and not the cord.
Pulling the cord may damage the wires inside.
Do not handle the cord or the plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals and wet or damp locations.
Experiencing Difficulties? If at any time
you experience difficulties performing the
intended operation, stop using the machine
immediately! Contact our Technical Support on
[email protected]
Safety

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Specific Safety Rules
For Sonic Belt & Disc Sander
Check The Voltage: Make sure the operating
voltage stated on the type label corresponds to
the power mains available in your area.
Check Electrical Connections: Check the belt
and disc sander and the electrical connections
for any damage and do not use the tool if the
sander or the cable is damaged.
Use Machine Correctly: Use the belt and disc
sander according to this manual and only for the
intended application.
Before Starting Up: Make sure that no spanners
or adjusting keys are in the machine.
Power Switch: Make sure that the belt and disc
sander is switched off before plugging in.
Note: Consider the slow-down time of the
machine after switching off.
Note: Never attempt to slow down the sanding
belt with your hands or by using pressure.
Sanding Belt Dangerous: Do not touch the
sanding belt immediately after operation; it may
be extremely hot and cause burns. The sanding
belt is sharp-edged.
Inspect The Wood: Avoid sanding against nails
and screws. Inspect the work piece and remove
all nails and screws before sanding.
Disconnect The Power Lead: Switch off the belt
and disc sander before making any adjustments
and when the unit is not in use. After finishing
work and maintenance, disconnect the power
lead from the mains supply.
Electrical Or Mechanical Malfunction: In the
event of an electrical or mechanical malfunction,
immediately switch off the sander and do not
use it further.
Do Not Try To Repair It Yourself: Do not
disassemble the machine and do not try to
repair it yourself. Have the unit repaired by a
professional or contact our customer support
service. Always use original replacement parts.
Clean Work Area: Sparks may ignite the dust or
fumes.
Cable Safety: Never use the cable to carry the
belt and disc sander. Keep the cable away from
hot, sharp edges and moving parts.
Use Dust Extraction: Work in well ventilated
rooms. Whenever possible use the dust
collection systems. Some coatings and wood
dust may be harmful and toxic. According to
your use, wear gloves and safety goggles. If
the dust collection system cannot be attached,
wear dust mask.
Fasten To Secure Surface: Take care that
the belt and disc sander cannot tip over or
move while sanding long or heavy objects. If
necessary, fasten the belt and disc sander to a
supporting surface.
Sanding Belt Is Not Damaged: Make sure the
sanding belt is working in the right direction.
Make sure that the sanding disc or sanding belt
is not damaged.
Sanding Belt Is Secure: Make sure the sanding
belt is firmly and correctly positioned and
cannot run off the pulleys.
Safety

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Section 2: Electrical Information
Electrical Requirements
Power Supply And Motor Specifications:
Warning: To avoid electrical hazards, fire
hazards, or damage to the tool, use proper
circuit protection. Use a separate electrical
circuit for your tools. To avoid shock or fire, if
power cord is worn or cut, or damaged in any
way, have it replaced immediately.
Grounding Instructions:
Warning: This tool must be grounded while
in use to protect the operator from electrical
shock.
In The Event Of A Malfunction Or Breakdown,
grounding provides a path of least
resistance for electric current and reduces
the risk of electric shock. This tool is equipped
with an electric cord that has an equipment-
grounding conductor and a grounding plug.
The plug MUST be plugged into a matching
receptacle that is properly installed and
grounded in accordance with ALL local codes
and ordinances.
Do Not Modify The Plug Provided. If it will not
fit the receptacle, have the proper receptacle
installed by a qualified electrician.
Improper Connection of the equipment-
grounding conductor can result in risk of
electric shock.
Do Not connect the equipment-grounding
conductor to a live terminal.
Check with a qualified electrician or service
person if you do not completely understand the
grounding instructions, or if you are not sure the
tool is properly grounded.
Electrical Information
Extension Cords
Grounded Tools require a three wire
extension cord.
Double Insulated Tools can use either a two or
three wire extension cord.
As the distance from the supply outlet
increases, you must use a Heavier Gauge
Extension cord.
Using extension cords with Inadequately
Sized Wire Causes A Serious Drop In Voltage,
Resulting In Loss Of Power And Possible Tool
Damage. Refer to the table shown to determine
the required minimum wire size.
The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 1.628mm(14 gauge) cord can carry a higher
current than a 1.291mm(16 gauge) cord.
When using More Than One Extension Cord
to make up the total length, be sure each
cord contains at least the minimum wire size
required.
If you are using One Extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum wire size.

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Guidelines & Recommendations
for Extension Cords
When Using An Extension Cord, be sure to
use one heavy enough to carry the current
your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of
power and overheating. The table below shows
the correct size to be used according to cord
length and ampere rating. When In Doubt, Use
A Heavier Cord. The smaller the gauge number,
the heavier the cord.
Make sure your extension cord is Properly
Wired And In Good Condition. Always replace a
damaged extension cord or have it repaired by
a qualified person before using it. Protect your
extension cords from sharp objects, excessive
heat and damp/wet areas.
Amperage 7.5 Metres 15 Metres 30 Metres 45 Metres
3.0A 18 Gauge 16 Gauge 16 Gauge 14 Gauge
Electrical Information
Guidelines for Using Extension
Cords
If you are Using An Extension Cord outdoors,
be sure it is marked with the suffix “W-A” to
indicate that it is acceptable for outdoor use.
Be sure your extension cord is Properly Wired
and in good electrical condition.
Always Replace A Damaged Extension Cord or
have it repaired by a qualified person
before using it.
Protect Your Extension Cords from sharp
objects, excessive heat and damp or wet areas.

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Section 3: Specifications
Model Number: SBD-15
Warranty 5 years
Voltage: 230V~50Hz
Power: 250W
Sanding belt size: 25.4 x 762mm
Sanding disc size: 125mm
SBD-15
Sonic Belt & Disc Sander
Specifications

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Section 4: Set Up & Operation
Key Features
A. Cover Locking Knob
B. Sanding Belt
C. Sanding Belt Board
D. Sanding Table
E. Adjusting Knob
F. Switch
G. Sanding Dish with Sanding Disc
H. Sanding Dish Table
I. Scale
J. Base
K. Table Locking Knob
L. Rubber Foot
Set Up & Operation
A
BCE
G
H
D
LFKJ
I

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Set Up & Operation
Assembling the Belt
and Disc Sander
1. Select a suitable work place before using
the belt and disc sander. Your work place
should be well illuminated and enables
you attaching a dust collection system or a
vacuum cleaner.
2. Place the belt and disc sander on a
workbench or mount the sander on a table
with screws.
3. If it this not possible, use the included rubber
feet . If the rubber feet are not attached,
press them from the upper site of the base
through the edge openings.
Mounting the Sanding Table
(Fig. 1-2)
1. Make sure the motor is switched off. Fig. 1
2. Thread the sanding belt throu gh the
opening in the sanding table.
3. Tighten the sanding table with the
compatible screw and washer onto the
screw that sticks out from the housing. The
locking lever is still assembled. It is spring
loaded and can be repositioned. If you pull
out the handle you can change the position
of the handle without moving the inside
thread bar.
Opening
Sand Belt
Sanding
Table
Locking
Lever
Fig. 1 Fig. 2

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Sanding Belt Board
(Fig. 3)
The sanding belt board protects the work
piece during sanding.
1. Mount the sanding belt board so that the
board touches the backside of the sanding
belt. To adjust, unscrew both screws.
2. Adjust the board and tighten the screws
again.
3. For work such as polishing or sanding bent
pieces remove the sanding belt board.
Adjusting the Sanding Belt
(Fig. 4)
Belt adjustment is factory set, so that the
sanding belt will run centrically through the
pulleys.
1. If the sanding belt does not run straight,
adjust the run of the sanding belt with the
adjusting knob.
2. If you turn the knob clockwise, the belt
moves to the right (facing the sander). By
turning counter clockwise the belt moves to
the left.
Sanding Belt
Board
Fig. 3 Adjusting
Knob
Fig. 4
Set Up & Operation

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Adjusting the Sanding Table
(Fig. 5)
For most work, mount the sanding table to 90°
angle to the sanding belt. The
sander is equipped with a positive stop in order
to enable quick positioning the
sanding table to 90° angle to the sanding belt.
Adjust the positive stop as follows:
1. Loosen the locking lever and position the
table to visual judgement to 90°.
2. Use a right-angled triangle.
3. Place the one leg of the triangle, as shown,
on the table and hold the other leg against
the sanding belt. Check, if the table is in
90° angle to the belt. Adjust the table if
necessary.
4. If the table surface is in 90° angle to the
belt, tighten the Hex Socket Screw on the
upper end of the table as far as possible.
The bottom side of the screw should slightly
touch the plate underneath the table. Now
you can reposition the table to exactly 90°
angle without new adjustment.
5. The sanding table can be mounted in
different angles to the belt. Loosen the
locking lever and tilt the table up to the
required angularity. The table edge is
situated in front of the belt but too far from
the belt.
6. Therefore, slowly push the table in direction
to the belt observing the required incline.
For safety use, the gap between the table
edge and the belt should not be higher than
2 mm.
7. After adjustment, tighten the locking lever
again.
Triangle
Locking
Lever
Allen Wrench
Hex Socket
Screw
Fig. 5
Set Up & Operation

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Assembling the Sanding Dish
Cover and the Sanding Dish
Table (Fig. 6-7)
1. Make sure the motor is switched off.
2. Mount the sanding dish cover with the four
encolsed screws and the four flat washers.
3. Mount the sanding dish table on the sanding
dish guard.
4. On both sides of the sanding dish guard
there are two angular notches. Push both
hooks that are on the inner side of the table
into these notches. These two hooks are the
centre of rotation for the table.
5. First push the table horizontally against the
sanding dish and then vertically upwards.
For tightening the sanding dish use both
yellow knob screws . Tighten the knob
screws into the dish guard through both
guide slots that are situated on the table.
6. Position the sanding table to the required
angle to the dish and tighten the two knob
screws.
One accessory is a scale . Whenever you intend
to make double mitre sectcion, use the scale.
Adjust the required angle and place the rod of
the scale into the groove of the sanding disc.
Rod
Scale
Sanding Dish
Guard
Sanding Dish
Table
Fig. 6
Fig. 7
Sanding Dish
Table
Table Locking
Knob
Set Up & Operation

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Switching ON/OFF the Belt and
Disc Sander
1. Make sure that the mains power in your area
corresponds with the type labelled on the
machine.
2. The rocker ON/OFF power switch is located
on the front of the grinder.
Press the side marked ON to turn the
grinder on.
Press the side marked OFF to turn the
grinder off.
Dust Collection System
For dust collection two adapters are provided
with the belt and disc sander.
1. Use the dust collection whenever possible.
2. If no dust collection system or vacuum
cleaner is available while sanding, protect
yourself by wearing a dust mask.
Set Up & Operation

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Section 8: Maintenance & Care
Removing and Inserting the
Sanding Belt
1. Unscrew the cover locking knob and remove
the acrylic glass cover.
2. Unscrew both philips screws that fixed the
sanding belt bracket cover.
3. Remove the cover. The rear drive wheel
is spring supported. Press the adjusting
knob to push the wheel slightly forwards in
order to remove the sanding belt out of the
wheels.
4. Insert the new sanding belt onto the wheels.
5. Turn the belt with your hand and observe, if
the belt runs in the middle of the wheels or if
the belt moves sideward. Turn the adjusting
knob to adjust the position of the wheel and
to correct the run of the sanding belt.
6. Attach the sanding belt bracket cover again
and tighten the cover with the Philips
screws.
7. Place the acrylic glass cover onto the bracket
cover and fix them with the cover locking
knob.
Cleaning
• Do not clean the belt and disc sander with
water or aggressive cleaner but only with a
dry cloth or a brush.
• Although attaching a dust collection,
sanding dust may accumulate behind the
bracket cover. Therefore remove the cover
as described from time to time and clean the
interior with a brush or vacuum cleaner.
• If the belt and disc sander has technical
damage, immediately stop using the
machine.
• Maintenance that exceeds removing the
sanding disc or the sanding belt, should
be carried out by a qualified technician or
contact customer service.
Removing the Sanding Disc
The sanding disc is glued to the sanding dish.
1. To remove the sanding disc, detach the
sanding dish table and the sanding dish
guard.
2. Carefully remove the used sanding disc.
3. Remove remaining adhesive residues.
4. Stick a new sanding disc of the same
diameter onto the dish.
5. After fixing a new sanding disc, attach the
sanding dish guard and the sanding dish
table onto the sander, as explained above.
Maintenance & Care

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Warranty
Sherwood Warranty Statement
Sherwood Machinery arrived in Australia in 1997 to provide a wide range of woodworking machinery
to discerning woodworkers and craftspeople.
All Sherwood machines and accessories are carefully specified to meet the unique challenges of
Australian woodworking, and come from OE manufacturers who have a proven track-record in
reliability and quality.
With a five-year warranty as standard across all products, a Sherwood machine will deliver years of
good, solid and dependable performance.
Warranty and Service
If your Sherwood product has a warrantable fault, please contact the retailer that it was purchased from.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You
are entitled to a replacement or refund for a major failure and compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods
fail to be of acceptable quality and the failure does not amount to a major failure.
Section 8: Warranty

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Notes: