Shini SAL-430 User manual

SAL-430/460
Self-contained Hopper Loader
Date: June, 2020
Version: Ver.B

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Content
1. General Description .....................................................................................5
1.1 Coding Principle......................................................................................5
1.2 Main Features.........................................................................................5
1.3 Technical Specifications .........................................................................7
1.3.1 Outer Dimensions..........................................................................7
1.3.2 Loading Capacity...........................................................................8
1.4 Safety Regulations..................................................................................9
1.5 Exemption Clause.................................................................................10
2. Structure Characteristics and Working Principle.................................... 12
2.1 Main Electrical Components Description..................................................13
2.1.1 Microswitch..................................................................................13
3. Installation and Debugging .......................................................................14
3.1 Installation of SAL-430/ 460 ...................................................................14
3.2 Installation Space...................................................................................15
4. Application and Operation.........................................................................16
4.1 Control panel description ........................................................................16
4.2 Parameter Setting ..................................................................................18
4.3 Alarm Program......................................................................................20
4.4 Parameter Setting ..................................................................................21
4.5 Operaton Procedure Description...........................................................21
4.5.1 Operation Procedure...................................................................21
4.5.2 Data Resetting.............................................................................22
4.6 Communication Address protocol modbus-RTU）.............................23
5. Trouble-shooting........................................................................................26
6. Maintenance and Repair............................................................................ 27
6.1 Filter Bag ..............................................................................................27
6.2 Storage Hopper.....................................................................................28
6.3 Service Life of Product Key Part...........................................................28
6.4 Maintenance Schedule...........................................................................29
6.4.1 About the Machine ......................................................................29

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6.4.2 Check after Installation................................................................29
6.4.3 Daily Checking ............................................................................29
6.4.4 Weekly Checking.........................................................................29
6.4.5 Monthly Check.............................................................................29
Table Index
Table 1-1:Specifications....................................................................................7
Picture Index
Picture 1-1: Outer Dimensions ..........................................................................7
Picture 1-2: Loading Capacity ...........................................................................8
Picture 2-1: Working Principle .........................................................................12
Picture 2-2: Photoelectrical Sensor.................................................................13
Picture 3-1: Installation Methods (SAL-430/460).............................................14
Picture 3-2: Installation Space.........................................................................15
Pic.4-1：Description of operation panel keys..................................................16
Picture 6-1: Filter Screen.................................................................................27

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1. General Description
Please read through this operation manual before using and installation
to avoid damage of the machine and personal injuries.
The SAL-430 / 460 series use a high voltage inductive motor with low noise level
and long life. It also has an automatic reversal dust cleaning device.
1.1 Coding Principle
1.2 Main Features
Stainless steel hopper, motor overload protective device.
When it is installed in the feeder of the molding machine, it shall be used
with the collection hopper SCH-U or SICH-U.
Standard cloth mesh filter and motor reverse cleaning function.
Sal-430 / 460 is equipped with RS485 communication function
This series is equipped with manual control switch for easy power
switching when the machine is installed at a high place.

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All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for
both handling and servicing.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any
problem during using the machine, please contact the company or the local
vendor.
Headquarter and Taipei factory：
Tel: [phone]
Shini Plastics Technologies (Dongguan), Inc：
Tel: [phone]
Shini Plastics Technologies India Pvt.Ltd.：
Tel: [phone]

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1.3 Technical Specifications
1.3.1 Outer Dimensions
Picture 1-1: Outer Dimensions
Table 1-1:Specifications
Model SAL-430 SAL-460
Ver. B B
Motor Type
Inductive
Blower power (kW) (50/60Hz) 0.37 0.75
Conveying pipe dia(Inch) 1.25 1.5
*Conveying capacity(kg/hr, 50Hz/60Hz) 200/220 300/330
Hopper capacity (L) 3 6
Input voltage 3 ,400VAC,50Hz
Material level control Microswitch
Cloth filter Standard
Auto-cleaning Standard
Dimensions
H(mm) 660 735
W(mm) 310 350
D(mm) 430 455
Weight (kg) 23 26
Note：1) For hopper inside polished ones, add "P" at model behind.
2)Test condition of conveying capacity: Plastic material of bulk density 0.65kg/L, dia. 3~5 mm,
vertical conveying height: 4m, horizontal conveying distance: 1m.V.
Mounting Base
Specifications

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1.3.2 Loading Capacity
Picture 1-2: Loading Capacity

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1.4 Safety Regulations
Please abide by the safety guide when you operate the machine so as to prevent
damage of the machine and personal injuries.
All electrical components should be installed by qualified electricians.
Turn off main switch and control switch during repair and maintenance.
Warning! High voltage!
This mark is attached on the cover of the control box.
Warning! Be careful!
Be more careful when this mark appears.
Transportation
1) SAL series hopper loader are packed in paper cartons. Handle with care
when to move the machine by hands.
2) Do not rotate the machine and avoid collision with other objects during
transportation to prevent improper functioning.
3) The structure of the machine is well-balanced, although it should also be
handled with care when lifting the machine for fear of falling down.
4) The machine and its attached parts can be kept at a temperature from
-25 to +55 for long distance transportation and for a short distance, it
can be transported with temperature under +70 .
Storage
1) SAL series hopper loader should be stored indoors with temperature kept
from 5 to 40 and humidity below 80%.
2) Disconnect all power supply and turn off main switch and control switch.
3) Keep the whole machine, especially the electrical components away from
water to avoid potential troubles caused by the water.
4) Plastic film should be used to protect the machine from dust and rains.
Working Environment
The machine should be operated:

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Indoors in a dry environment with max. temperature +45 and humidity nomore
than 80%.
Do not use the machine
1) If it is with a damaged cord.
2) On a wet floor or when it is exposed to rain to avoid electrical shock.
3) If it has been dropped or damaged until it is checked or fixed by a
qualified serviceman.
4) This equipment works normally in the environment with altitude within
3000m.
5) Atleasta clearanceof 1msurroundingtheequipmentis requiredduring
operation.Keepthisequipmentawayfromflammable sourcesatleasttwo
meters.
6) Avoid vibration, magnetic disturbance at the operation area.
Rejected Parts Disposal
When the equipment has run out its life time and can not be used any more,
unplug the power supply and dispose of it properly according to local code.
Fire hazard
In case of fire, CO2 dry powder fire extinguisher should be applied.
1.5 Exemption Clause
The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:
1. Any careless or man-made installations, operation and maintenances upon
machines without referring to the manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,