Shini SAL-G Series User manual

SAL-G
"Standard" Separate-vacuum
HopperLoader
Date: Oct, 2018
Version:Ver.E

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Content
1. General Description..................................................................................... 5
1.1 CodingPrinciple......................................................................................6
1.2 Features..................................................................................................6
1.3 TechnicalSpecifications..........................................................................8
1.3.1 ExternalDimension.......................................................................8
1.3.2 Specification................................................................................ 10
1.3.3 LoadingCapacity......................................................................... 11
1.4 SafetyRegulations................................................................................ 11
1.4.1 SafetySignsand Labels.............................................................. 11
1.4.2 Signsand Labels......................................................................... 12
2. StructureCharacteristics and WorkingPrinciple.................................... 13
2.1 WorkingPrinciple.................................................................................. 13
2.1.1 SAL-700G/810G/820G/830GWorkingPrinciple.......................... 13
2.1.2 SAL-900G/900G2WorkingPrinciple........................................... 16
2.2 Options.................................................................................................. 17
3. Installation Layout...................................................................................... 18
3.1 SAL-700G/810G/820G/830G................................................................ 18
3.2 SAL-900G/900G2.................................................................................. 20
3.3 Installation of VacuumHopperReceiverSMH Optional
StorageCollectiveHopperSCH-6L.............................................................. 23
3.4 Installation of SAL-G OptionalProportionalValve................................. 23
3.5 Installation of SAL-G OptionalCyclone Dust Seperator........................ 24
4. Operation..................................................................................................... 25
4.1 SAL-700G/810G/820G/830G................................................................ 25
4.1.1 PanelDescription........................................................................ 25
4.1.2 SettingDescription ...................................................................... 26
4.2 SAL-900G/900G2Operation................................................................. 29
5. Troubleshooting ......................................................................................... 31
6. Maintenance................................................................................................ 32
6.1 HopperCleaning................................................................................... 32
6.2 MainBodyCleaning.............................................................................. 33

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TableIndex
Table1-1: Specification.................................................................................... 10
Table4-1: CS-21MosbusParameter............................................................... 28
Table4-2: ControlPanelDescription (SAL-900G/900G2)................................ 29
PictureIndex
Picture1-1: ExternalDimension1...................................................................... 8
Picture1-2: ExternalDimension2...................................................................... 9
Picture1-3: LoadingCapacity........................................................................... 11
Picture2-1:WorkingPrinciple1........................................................................ 13
Picture2-2:WorkingPrinciple2........................................................................ 14
Picture2-3:WorkingPrinciple3........................................................................ 15
Picture2-4:WorkingPrinciple(SAL-900G/900G2)........................................... 16
Picture3-1: Installation Layout1....................................................................... 18
Picture3-2: Installation Layout2....................................................................... 19
Picture3-3: Installation Layout1....................................................................... 20
Picture3-4: Installation Layout2....................................................................... 21
Picture3-5: Installation Layout3....................................................................... 22
Picture3-6: OptionalSCH-6L Installation Layout ............................................. 23
Picture3-7: OptionalSPV-U Installation Layout............................................... 23
Picture3-8: OptionalACF-1InstallationLayout................................................ 24
Picture4-1: Panel............................................................................................. 25
Picture4-2: ControlPanel(SAL-900G/900G2).................................................. 29
Picture6-1: HopperCleaning........................................................................... 32

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1. General Description
Pleaseread throughthisoperation manualbeforeusingand installation to
avoiddamageof themachineandpersonalinjuries.
SAL-810G&SMH-6L

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1.1CodingPrinciple
1.2Features
lMicroprocessorforeaseofuseandhasmultiplealarmindicators.
lMotoroverload protectorensureslongservicelifeof motor.
lAudiblematerialshortagealarm.
lFilterdesigned foreasy cleaningand hasfilterstatuscheckingwindow
foreasiermonitoroffiltercondition.
lSAL-700G/810G/820G/830G isequippeswithRS485communication
interface.

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All maintenanceworkshouldbe carried outbyaperson withtechnicaltrainingor
correspondingprofessionalexperience.The manualcontainsinstructionsforboth
operatingandmaintenance.Chapter6containsmaintenanceinstructionsfor
serviceengineers. Otherchapterscontaininstructionsforthedailyoperator.
Anymodificationsofthemachinemustbe approved bySHINI inordertoavoid
personalinjuryand damagetomachine.Weshall not beliableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesafter-salesservice. Shouldyou haveanyproblemduring
usingthe machine, pleasecontact thecompanyorthe localvendor.
HeadquarterandTaipeifactory
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc
Tel:[phone]
Email: [e-mail]
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:[phone].

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1.3Technical Specifications
1.3.1ExternalDimension
SMH
L=210mmL1=180mmL2=148mm
SVH
Picture1-1: ExternalDimension1
Models L(mm) L1(mm) D(mm) R(mm)
SVH-6L 150 70 55 6.5
SVH-12L 180 80 55 6.5

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SAL-700G (Maincontroller)
SAL-810G/820G/830G(Maincontroller)
SAL-900G/900G2(Maincontroller)
Picture1-2: ExternalDimension2

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1.3.2Specification
Table1-1: Specification
MainUnit HopperReceiver(s)
Conveying
HoseDia.
(Inch)
Air
Suction
PipeDia.
(Inch)
Conveying
Capacity
(kg/ hr)
Model Ver.
Motor
Type
Motor
Power
(kW)
(50/60Hz)
Dimensions
(mm)H WD
Weight
(kg)
Recommended
Model
Hopper
Capacity
(L)
Dimensions
(mm)
HWD
Weight
(kg)
SAL
-700G
E
Carbon
brush
1.2(1 ) 595×300×410 18
SMH-6L
6
460×260×315 6
1.5 1.5 300
SVH-6L 600×285×305 7
SAL
-810G
AInduction 0.75(3 ) 740×400×410 58
SMH-6L
6
460×260×315 6
1.5 1.5 300SVH-6L 600×285×305 7
SHR-6U 420×285×360 6
SAL
-820G
AInduction 1.5(3 ) 740×400×410 65
SMH-12L
12
515×300×350 7
1.5 1.5 500SVH-12L 695×300×360 11
SHR-12U 470×315×400 7
SAL
-830G
AInduction 1.85(3 ) 785×400×410 68
SMH-24L
24
720×325×375 9
2 2 700SVH-24L 1120×360×375 13
SHR-24U 690×315×400 9
SAL
-900G
CInduction 0.75(3 )) 670×390×740 50
1×SMH-6L
6
460×260×315 6
1.5 1.5 500
1×SVH-6L 600×285×305 7
2×SMH-6L 460×260×315 11
2×SVH-6L 600×285×305 7
SAL
-900G2
CInduction 1.5(3 ) 670×390×740 57
1×SMH-12L
12
515×300×350 7
1.5 1.5 700
1×SVH-12L 695×300×360 11
2×SMH-12L 515×300×350 7
2×SVH-12L 695×300×360 11
Notes:1)"SVH" standsfor photosensorhopperreceiver; "SMH"standsforvacuumhopperreceiver.
2) Test conditionof conveyingcapacity Plasticmaterialofbulkdensity0.65kg/L, dia.3~5mm, vertical conveying height:
4m, horizontalconveyingdistance: 5m.
3) AllSAL-810G/820G/830Ghoppersadoptthe4Pheavy-duty connector,andallSAL-700G/900G/900G2hoppersadopt
the3Pmetalconnector.
4) Power supply: 3 ,230/400/460/575V,50/60HzforallmodelsexceptSAL-700G(1 ,115/230V, 50/60Hz).

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1.3.3LoadingCapacity
Picture1-3: LoadingCapacity
1.4SafetyRegulations
Pleaseabidebythesafetyguide when you operatethemachinesoasto
prevent damageofthemachine andpersonalinjuries.
1.4.1SafetySignsand Labels
All electricalcomponentsshouldbe installedbyqualified electricians.
Turnoff mainswitchand controlswitchduring repair and maintenance.
Warning！Highvoltage！
Thismarkisattachedon the coverof thecontrolbox.
Warning！Be careful！
Be morecarefulwhen thismarkappears.
Attention！
Noneed forregularinspectionbecauseall theelectricalpartsin
the controlunitarefixed tightly！

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1.4.2Signsand Labels
1. Pleaseclean thesuction filterregularlytoavoid
cloggingand ensureproperloadingcapacityand
longlifespan.
2.Theoneyearwarrantydoesnot coverthe suction
filter,pleaseclean the filtercarefully.

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2. Structure Characteristics andWorkingPrinciple
2.1WorkingPrinciple
SAL-Gseriesaresuitableforconveyingplasticgranulesoverlong distance.
Utilizinghighefficiency vacuumblowertoproducevacuuminmaterialhopper,
plasticmaterialswill then befed intomaterialhopperbyair pressure.
2.1.1SAL-700G/810G/820G/830GWorkingPrinciple
SHR-USAL-G
Picture2-1:WorkingPrinciple1
1.High-pressureblower 2.Controlbox
3.Buzzer4.Materialinlet pipe
5.Storagehopper 6.Materials
7.Reedswitch8.Dischargingplate
Turnon the machine,the highpressureblower(1)startswork,itmakesstorage
hopper(5)generatethevacuum.Discharging plate(8)closed,materialsinsilo
getintothestoragehopper(5)through materialinletpipe(4)byair pressure.
When theloaderfinishesthework,highpressureblower(1)stop working,
materials(6)will drop offduetogravity.When the reed switch(7)detects
there’sno material,highpressureblower(1)will startworkingagain.Whenthe
loadercan’tsuck thematrialormaterialshortage,the buzzer(3)on controlbox(2)
will alarm.

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SMHSAL-G
Picture2-2:WorkingPrinciple2
1.High-pressureblower 2.Controlbox
3.Buzzer4.Materialinlet pipe
5.Storagehopper6.Materials
7.Microswitch 8.Dischargingplate
When themachine ison,thehighpressureblower(1)startstowork,and it
makesstoragehopper(5)generatethe vacuum.The dischargingplate(8)is
closed,andthenmaterialsinsilogetintothestoragehopper(5)throughmaterial
inletpipe(4)owingtoair pressure.Whenthe loaderfinishesitswork,high
pressureblower(1)stopsworking,andmaterials(6)will drop off becauseof
gravity.Whenthemicroswitch(7)detectsthere’snomaterial,highpressure
blower(1)will starttoworkagain.Whentheloadercan’tsuckthe materialor
thereismaterialshortage, buzzer(3)on the controlbox(2)will sound analarm.

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SVHSAL-G
Picture2-3:WorkingPrinciple3
1.High-pressureblower 2.Controlbox
3.Buzzer4.Materialinlet pipe
5.Storagehopper6.Materials
7.Dischargingplate 8.Photoelectricswitch
When themachine ison,thehighpressureblower(1)startstowork,and it
makesstoragehopper(5)generatethe vacuum.The dischargingplate(7)is
closed,andthenmaterialsinsilogetintothestoragehopper(5)throughmaterial
inletpipe(4)owingtoair pressure.Whenthe loaderfinishesitswork,high
pressureblower(1)stopsworking,andmaterials(6)will drop off becauseof
gravity.When the photoelectricswitch(8)detectsthere’snomaterial,high
pressureblower(1)willstarttoworkagain.Whentheloadercan’tsuckthe
materialorthereismaterialshortage,buzzer(3)on the controlbox(2)will sound
an alarm.

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2.1.2SAL-900G/900G2 WorkingPrinciple
Picture2-4:WorkingPrinciple(SAL-900G/900G2)
1.Controlbox 2.Buzzer
3.Alternativeswitch。4.High-pressureblower
5.Threewayvalve 6.Air suctioninlet1
7.Air suctioninlet2 8.Storagehopper1
9.Storagehopper2 10.Dischargingplate1
11.Photosensor12.Dischargingplate2
13.Microswitch14.Hoppersuctionpipe
15.Materialinletpipe
Turnonthealternativeswitch(3), viatheoperation paneltosetthesuctiontime
ofthe storagehopper1(8)and storagehopper2(9),then press the startbutton
and the highpressureblower(4)startswork.Theair suction inlet1(6)ofthree
wayvalve(5)opensand the air suctioninlet 2(7)closes,dischargingplate(10)
closes,andthen storagehopper1(8)startssuctioningmaterial,aftermaterial
suction finishes,the highpressureblower(4)stops.Becauseofdeadweight,
materialsinstoragehopper1(8)dropsdown.Whenthemicroswitch(13)
detectsthatthereisnomaterialinthestoragehopper2(9),blower(4)works
again.And solenoidvalveworks,three wayvalve(5)controlledair suction inlet
2(7)opens,anddischargingplate2(12)closes,storage hopper2(9)begins
suctioningmaterial,whenfinished,ifphotosensor(11)detectthatthereisno
materialinstoragehopper1(8),viathesolenoidvalvealternative,thehigh
pressureblower(4)startworkingagain.The machine works accordingtothis
cycle.Thebuzzer(2)oncontrolbox(1)will givean alarm whenmaterialcannot
be sucked orthereisnomaterial.

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2.2Options
lCyclone dust collector
lForSHR,SCH-6U/12U/24Uand SICH-6U/12U/24Uareoptional
(Temperatureredution isbelow30℃within30min).
lSPV-U (controlboxisincluded)isoptional.
lProportionalvalveSPV-U (controlcabinet isoptional) isavailable,whichis
adoptedtomixvirginand regrind materials,aswell asinstantlyrecycle
regrind material.
lForfolishedhopperinside ones,add “P”at theendofmodelcode.
It issuggested toopt cyclone dust collectortoreduce
cleaningtimesoffilterwhen regrind materialoccupies
over30%of totalrawmaterial.
Model Capacity(H WD)
Pipe diameter
(inch)
ACF-1 550×220×235 1.5
ACF-2 550×220×235 2.0

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3. InstallationLayout
3.1SAL-700G/810G/820G/830G
Picture3-1: Installation Layout1
NotesforInstallationand Positioning:
1)Machine justcan
be mountedinverticalposition.Makesurethere’sno
pipe,fixed structureorotherobjectsabovetheinstallinglocation andaround
the machinewhichmayblock machine’sinstallation,hitobjectsorinjure
human person.
2)Foreasymaintenance,it’ssuggested toleave1mspacearound the machine.
3)Machine shouldbeplaced on water-levelsurface.Ifitneedstobemounted
on ahighersurface(e.g.thescaffoldortheinterlayer),shouldensureits
structureandsizecouldbeartheweight and sizeofthe machine.
Installation:
1)Placethe SAL-700G/810G/820G/830Gmachine ataproperpositionon the
ground, connect the three phasepowercordand theearth.
2)Install the materialhopperonthe top ofthehopperdryerand the sensor
hopperontothe plasticinjection machine.Connectthesignalcordtothe
machine SAL-700G/810G/820G/830G.
3)Usethesteelwiresofthose, connect theair inletsofthesensorhoppertothe
currentair inletsofSAL-700G/810G/820G/830G,thenconnectthematerial
inletsof storagetanktothevacuumhopper.

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Picture3-2: Installation Layout2
Installation:
1)Placethe machine SAL-700G/810G/820G/830Gataproperpositionon the
ground, connect the three phasepowercordand theearth.
2)Install thematerialhopperonthetopofhopperdryer,andconnectthe signal
tothemachine SAL-700G/810G/820G/830G.
3)Usethe steelwirehose,connectthe air inletsofSMH tocorrespondingair
inletsofSAL-700G/810G/820G/830G. Thenconnecttheotherairinletsof
SMH totheair inletsstoragetankwithhose.

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3.2SAL-900G/900G2
Storage tank
Hopper
drying
Airsuction inlet
SVM
IMM
Airsuction pipe
SMH
Airsuction pipe
Materialsuction
pipe
Material suction
pipe
Picture3-3: Installation Layout1
NotesforInstallationand Positioning:
1)
Machine justcan be mountedinverticalposition.Makesurethere’sno
pipe,fixed structureorotherobjectsabovetheinstallinglocation andaround
the machinewhichmayblock machine’sinstallation,hitobjectsorinjure
human person.
2)Foreasymaintenance,it’ssuggested toleave1mspacearound the machine.
3)Machine shouldbeplaced on water-levelsurface.Ifitneedstobemounted
on ahighersurface(e.g.thescaffoldortheinterlayer),shouldensureits
structureandsizecouldbeartheweight and sizeofthe machine.
Installation:
1)PlacetheSAL-900G/900G2machine ataproperposition on theground,
connect the three phasepowercordand theearth.
2)Install the materialhopperonthe top ofthehopperdryerand the sensor
hopperontotheplasticinjectionmachine. Connectthesignalcordtothe
machine SAL-900G/900G2.
3)Usethe steelwiresofthose,connectthe air inletsofthesensorhopper
and the vacuumhoppertothe currentair inletsofSAL-900G/900G2,then
connectthematerialinletsofstoragetanktothevacuumhopper.And