Shini SAL-700G Series User manual

SAL-700G
"Standard" Separate-vacuum
Hopper Loader
Date: Aug., 2021
Version: Ver.E

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Content
1. General Description .....................................................................................5
1.1 Coding Principle......................................................................................5
1.2 Features..................................................................................................5
1.3 Technical Specifications .........................................................................7
1.3.1 External Dimension.......................................................................7
1.3.2 Specification..................................................................................9
1.3.3 Loading Capacity.........................................................................10
1.4 Safety Regulations................................................................................10
1.4.1 Safety Signs and Labels..............................................................10
2. Structure Characteristics and Working Principle.................................... 11
2.1 Working Principle..................................................................................11
2.1.1 SAL-700G Working Principle.......................................................11
2.2 Accessory.............................................................................................12
2.3 Options .................................................................................................12
3. Installation Layout......................................................................................13
3.1 Installation and Positioning...................................................................13
3.2 Power Connection.................................................................................13
3.3 Air inlet/outlet........................................................................................13
3.4 Installation steps of matching hopper....................................................14
3.5 Installation of SAL-G Optional Cyclone Dust Seperator........................15
4. Operation ....................................................................................................18
4.1 Panel Description..................................................................................18
4.2 Parameter Setting.................................................................................19
5. Troubleshooting.........................................................................................23
6. Maintenance................................................................................................24
6.1 Hopper Cleaning Take SVH as an example）...................................24
6.2 Main Body Cleaning..............................................................................25

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Table Index
Table 1-1: SMH Specification..............................................................................7
Table 1-2: SVH Specification...............................................................................7
Table 1-3: Specification.......................................................................................9
Table 2-1: Description of detection device.........................................................12
Table 2-2: ACF Specification.............................................................................12
Table 4-1: Panel Description.............................................................................19
Table 4-2: Symbol status description.................................................................20
Table 4-3：Communication Address Protocol Modbus-RTU）......................21
Picture Index
Picture 1-1: "Standard" Separate-vacuum Hopper Loader SAL-700G ................5
Picture 1-2: SMH External Dimension.................................................................7
Picture 1-3: SVH External Dimension..................................................................7
Picture 1-4: SHR External Dimension..................................................................8
Picture 1-5: SAL-700G External Dimension ........................................................9
Picture 1-6: Loading Capacity ...........................................................................10
Picture 2-1: Working Principle ...........................................................................11
Picture 3-1: Air inlet / outlet ...............................................................................14
Picture 3-2: Use with SVH.................................................................................14
Picture 3-3: Use with SMH ................................................................................15
Picture 3-4: Use with SMH and SCH-U.............................................................15
Picture 3-5: Optional ACF-1 Installation Layout.................................................16
Picture 3-6: ACF-1 Installation hole position......................................................17
Picture 4-1: Panel..............................................................................................18
Picture 6-1: Hopper Cleaning............................................................................24
Picture 6-2: Host Unit Cleaning.........................................................................25

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1. General Description
Please read through this operation manual before using and installation to
avoid damage of the machine and personal injuries.
Picture 1-1: "Standard" Separate-vacuum Hopper Loader SAL-700G
1.1 Coding Principle
1.2 Features
Microprocessor for ease of use and has multiple alarm indicators.
Motor overload protector ensures long service life of motor.
Audible material shortage alarm.
Filter designed for easy cleaning and has filter status checking window
for easier monitor of filter condition.
Equippes with RS485 communication interface.

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All maintenance work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
operating and maintenance. Chapter 6 contains maintenance instructions for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides after-sales service. Should you have any problem during
using the machine, please contact the company or the local vendor.
Shini Hotline Service:
Headquarter and Taipei factory：
Tel: + 886 (0)2 2680 9119
Shini Plastics Technologies (Dongguan), Inc.：
Tel: [phone]
Shini Plastics Technologies (Pinghu), Inc.：
Tel: [phone]
Shinden Precision Machinery (Chongqing), Inc.:
[phone]

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1.3 Technical Specifications
1.3.1 External Dimension
SMH
Picture 1-2: SMH External Dimension
Table 1-1: SMH Specification
Model L(mm) L1(mm) L2(mm)
SMH-6L 210 180 148
SVH
Picture 1-3: SVH External Dimension
Table 1-2: SVH Specification
Models L(mm) L1(mm) D(mm) R(mm)
SVH-6L 150 70 55 6.5
SVH-12L 180 80 55 6.5

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SHR
W
D
H
4Ф9EQS
4Ф9EQS
Ф231.5
Ф197
Ф254.5
Ф275
Picture 1-4: SHR External Dimension

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SAL-700G (Main controller)
H
W
D
Picture 1-5: SAL-700G External Dimension
1.3.2 Specification Table 1-3: Specification
Main Unit Hopper Receiver(s)
RS-485
communication
function
Conveying
HoseDia.
(Inch)
Air
Suction
Pipe
Dia.
(Inch)
Conveying
Capacity
(kg / hr)
Model Ver.
Motor
Type
Motor
Power
(kW)
(50/60Hz)
Dimensions
(mm)H WD
Weight
(kg)
Recommended
Model
Hopper
Capacity
(L)
Dimensions
(mm)
HWD
Weight
(kg)
SAL
-700G
E
Carbon
brush 1.2(1Φ) 595 300 410
18
SHR-6U
6
420 285 360
6 ●1.5 1.5 350SMH-6L 460 260 315
SVH-6L 600 285 305 7
Notes: 1) "SVH" stands for photosensor hopper receiver; " SMH " stands for vacuum hopper receiver. " SHR-U " stands for
Euro-Hopper receiver.
2) Test condition of conveying capacity：Plastic material of bulk density 0.65kg/L, dia. 3~5 mm, vertical conveying height:
4m, horizontal conveying distance: 5m.
3) "●" stands for standard, "○" stands for options, "-" stands for none.
4) Adopt the 4P heavy-duty connector.
5) Power supply: 1Φ, 115/230V, 50/60Hz.

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1.3.3 Loading Capacity
Conveying capacity
(
kg/hr
)
Horizontal distance(m)
Picture 1-6: Loading Capacity
1.4 Safety Regulations
Please abide by the safety guide when you operate the machine so as to
prevent damage of the machine and personal injuries.
1.4.1 Safety Signs and Labels
All electrical components should be installed by qualified electricians.
Turn off main switch and control switch during repair and maintenance.
Warning！High voltage！
This mark is attached on the cover of the control box.
Warning！Be careful！
Be more careful when this mark appears.
Attention！
No need for regular inspection because all the electrical parts in
the control unit are fixed tightly！