Shuttle SDV-3540 User manual

SDV-3540
Руководство по установке и эксплуатации
Мультимедийный проигрыватель

CONTENTS
01
18
19
27
30
33

02
SPECIFICATION
General
Power Supply Requirements: DC 14.4V, Negative Ground
Maximum Output Power:
Chassis Dimensions: 178 x 163x 50mm (W x D x H)
DVD Deck Section
Discs Played:DVD, MPEG4,DIVX,VCD 1.0/2.0/3.0,MP3
WMA,CD,CD-R,CD-RW,Picture-CD
AUTO/PAL/NTSC
o
0～ 3o
Video system:
FM Tuner Section
87.5 - 108MHz
IF
Usable Sensitivity(-20dB):
10.7MHz
15dB
28dB
522 - 1620K Hz
25W x 4(CH)
450KHz
Mounting Angle:
Video Section
Video System:
Video Output Level:
4:3 Letter Box, 4:3 Pan Scan,16:9
1.0V p-p 75 ohms
Audio Section
Maximium Output LEVEL:
Frequency Response:
Signal-to-noise Ratio:
Separation:
Tuning Range:
IF
Usable Sensitity (-30dB)
Signal-to-noise Ratio:
Stereo Separation:
Frequency Response:
60dB
30dB(1KHz)
30 ～ 15000 Hz
AM Tuner Section
Tuning Range:
Load Impedance:4 ohms
2Vrms (+ 3 dB)
20～20KHz
65dB
60dB

DISASSEMBLY INSTRUCTIONS
1.Mounting Box: Slide out the mounting box in parallel.
2.Top cover: Release screw at the back of top cover, and pull
out the cover.
3.Bottom Cover: Turn over the unit to release the screws at the back
of bottom cover and one the top surface. Pull out the cover.
4.Disassemble the Panel:
Pull out the Front panel.
Release the left side and right side screws attached to with the base.
Pull the base out of the unit.
5.Disassemble the mechanism deck:
There are two screws to lock the mechanism deck at front ,Unscrew
both of them.
Remove the solder from fixed wires on the main, and remove the deck.
6.Disassemble the key board :
Release four screws .
Remove the back panel .
Then remove the key board.
7.Unscrew the left side bracket and the right side bracket. There are
two screw on each side.
8.Disassemble the main board :
9.Unscrew two screw at the leef bracket
remove the solder from the Tuner,and main board.
Uncrew two screw ar the ANT.Remove the solder from fixed wires.
Unscrew two crew at the Heatsink.
Remove the main board.
03

04
OPERATION CHECK
GENERAL SPECIFICATIONS OF SIGNAL
Standard frequency AM 1000 KHz (600, 1400 KHz)
FM 98.0 MHz (90.0, 106.0 MHz)
Signal output AM 74 dB/uV
FM 60 dB/uV
Modulation AM 1 kHz 30%
FM mono 1 KHz 22.5KHz
AF output level AM/FM
Power source voltage DC 14.4 V (backup voltage is the same as this )
AF load impedance 4 ohm pure resistance
Balance Mechanical center
Tone Mechanical center
The signal strength read in this section is voltage on the antenna.
Note : Use an RF generator for the AM band and a sweep
generator for the FM band.

05
DECK
DECK

Equipment Required
FM IF/RF signal generator
Oscilloscope
Solid-state voltmeter (SSVM)
Frequency counter
Regulated DC power supply
DC digital voltmeter
Distortion meter
FM IF/RF ADJUSTMENT
FM IF and RF Alignment Using FM Signal Generator
Note : Press the radio power switch to turn on the radio. Signal
generator
output must be kept as low as possible to avoid overload
Setup Generator
Coupling
Generator Display
Setting
Indicator
Coupling
Adjust ment Remarks
IF FM RF
signal
generator
to ANT i/p
10.7 MHz
sweep
output
60 dB/uV
98.0
Mhz
Connect
oscillosc
ope
pin 3 &
ground
to Ic1
-
T1 Adjust so
that
maximum
AF output
power and
minimum
distortion.
RF
Low
High
Signal
generator
to
antenna
receptacle
90MHz Int 1
KHz 22.5KHz
mod. output
30dB/uV
106MHz Int
1 KHz 22.5
KHz mod.
output 30
dB/uV
90 MHz
106 MHz
SSVM
across
speaker
C3
L1
Adjust AF
output
power
for
maximum
06
ADJUSTMENT
and clipping.

07
ADJUSTMENT
Equipment Required
>AM/RF signal generator
>Oscilloscope
>Solid-state voltmeter (SSVM)
>Frequency counter
>Regulated DC power supply
>DC digital voltmeter
>Distortion meter
AM /RF ADJUSTMENT
AM/RF and RF Alignment Using AM Signal Generator
Note : Press the radio power switch to turn on the radio. Signal generator
output must be kept as low as possible to avoid overload and clipping.
Setup Generator
Coupling
Generator Display
Setting
Indicator
Coupling
Adjust ment Remarks
RF Signal
generator
to antenna
receptacle
600 KHz
Int 1 KHz
30% mod.
Output
74 dB/uV
600
Khz
SSVM
across
speaker
C1 Adjust
AF output
power for
maximum
RF
Cont.
Signal
generator
to
antenna
receptacle
1400 KHz
Int 1 KHz
30% mod.
74 dB/uV
1400
Mhz
SSVM
across
speaker
L3 Adjust AF
output
power
maximum

No Power
No Sound
Sound Skipping
The Operation Keys
Do Not Work
The Radio or
Automatic Selection
Does Not Work
The fuse is blown
Inserting the CD in reverse
direction
The CD is extremely dirty or
defected
Temperature inside the car is
too high
Condensation
Volume is at minimum
Wiring is not properly
connected
The installation angle is more
o
than 30
CD is extremely dirty or
Defected
The built-in microcomputer is
not operating properly due to
Interference
The antenna cable is not
connected correctly
The signals are too weak
Replace a new fuse
Remove the CD from the player
and insert the new one
Insert the CD with the label
facing up
Clean the CD or try to play
a new one
Cool off until the ambient
temperature return to normal
Leave the player off for an
hour or so and try again
Adjust volume to desired level
Check wiring connection
Adjust the installation angle to
o
less than 30
Clean the CD or try to play
a new one
Press the RESET button or
reinstall the front panel
properly
Connect the antenna cable
correctly
Select the station manually
A CD is already inside the
player slot
CD Cannot Be
Loaded or Ejected
The car ignition key not
been switched on
If the power supply is properly
connected to the car accessory
terminal, switch the ignition
key to ACC
Symptom Causes Solution
Before going through the check list, check wiring connection.
consult your nearest service dealer
08
TROUBLE SHOOTING
If any of the problems persist after checklist has been made,

09
PRINTED CIRCUIT BOARDS
MAIN BOARD ( LAYOUT )

10
PRINTED CIRCUIT BOARDS

11
PRINTED CIRCUIT BOARDS

12
PRINTED CIRCUIT BOARDS
ey-opp -Bottom
KCer
ey- ilkscreen-tom
KSbot

13
PRINTED CIRCUIT BOARDS
ey-opp-T
KCerop
ey-lkscren-
KSi eTop

14
PRINTED CIRCUIT BOARDS
SERVO BOARD

15
PRINTED CIRCUIT BOARDS
SERVO BOARD

16
PRINTED CIRCUIT BOARDS
SERVO BOARD

17
PRINTED CIRCUIT BOARDS
SERVO BOARD

WIRING DIAGRAM
18
Синий
Черный
Красный
Желтый
Зеленый
Зеленый/Черный
Белый
Белый/Черный
Серый
Серый/Черный
Фиолетовый
Фиолетовый/Черный
Замок зажигания
Тыловая
правая АС
Тыловая
левая АС
Фронтальная
правая АС
Фронтальная
левая АС
Провод управления
антенной, усилителем и т.д.
Кузов автомобиля
К +12В лампы заднего хода
К стояночному
тормозу (<)
Радио антенна
4<х канальный
усилитель
усилитель
Выход на сабвуфер
Видео выход
Камера заднего
обзора
Линейный аудио выход
Линейный аудио выход
Монитор
Мультимедийный проигрыватель
Reverse
Parking
Аккумуляторная
батарея 12В
Фильтр
Коаксиальный выход

19
06-109188-2001-0S-N MB9188T(4*25W+TFT+SUB+ISO插)(统宝屏)
04-022114-0100 晶体22.1184MHZ 20PF.±30PPM
06-C08198-2000 SD卡板 PY-8198D-SDB PCB，HP=1.mm，FR-4
83.97*92.7/4pcs 双面板
07-113060-0101 热敏电阻 300mA 60V T60-030
08-210222-1029 电解电容 16V 2200UF ±20% 10*20
10-080436-0201 插件三极管 2SB436 ( 塑封)
10-090435-0201 插件三极管 2SD435 TO-251 40V，3A，10W( 塑封)
11-020431-0700 IC TO-92,TL431
11-037388-0600 IC TDA7388
11-047809-0600 直插稳压 IC LM7809 TO-220
11-478L05-0600 集成电路 TO-92 NJM78L05
12-114001-0000 普通二极管 IN4001
12-115401-0000 普通二极管 IN5401
12-115819-0120 插件二极管 IN5819
14-200013-2570 单掷开关 PITH=2.0 4.4*8.6
14-300112-1000 推按开关 DTH
14-500512-1500 轻触开关 RESET
16-214221-6400 扼流圈 220uH/3A,14X6.6X13mm
17-010303-1101 LED灯 3Φ 红发红 普亮（主机） 主机用
17-030303-0101 插件LED灯(蓝色)3.0mm
19-010091-1001 SD卡座 SDBMF-009XXBOXZ
19-214021-2201 弯脚插座 2PIN弯脚,间距2.0mm
21-014250-0072 输出线back input video line (紫色)250MM±10 地线
0.12MM*32股 正线0.16MM*7股(黄铜线)
21-200300-0051 输出线coaxial output line (灰色)250MM±10 地线
0.12MM*32股 正线0.16MM*7股 (黄铜线)
21-200300-0059 输出线video output line (灰色)250MM±10 地线
0.12MM*32股 正线0.16MM*7股 (黄铜线)
21-306250-1010 RCA输出线 (棕色) 250MM±10 地线0.12MM*32股 正线
0.16MM*7股(黄铜线)
21-306250-1011 RCA输出线 (灰色) 250MM±10，地线0.1MM*50股 正线
0.13MM*7股(黄铜线)
21-014250-0071 SW输出线 250MM±10 地线0.12MM*32股 正线0.16MM*7股
33-040340-0001 天线插座 ANT
34-010114-0700 输出线插座 14PIN
34-020204-0520 4PIN弯针, CD.DECK.间2.0MM
06-600001-1603-1N 输出线：PCB板（火牛板）39X47X1.67 9138D （带ISO）
06-600001-1600 PCB板(火牛板) 39X47X1.67
08-010102-2000 电解电容 1000uF/25V φ10X17MM
12-115401-0000 普通二极管 IN5401
16-124001-0000 扼流圈 E124(15A)
19-202010-0002 保险座 U型 MF-04