SIEB & MEYER sinudyn-36 Series Guide

Termination of UL Certificate (09/12/2018)
All devices described in this document are delivered without UL certificate from
September 12, 2018 onwards. Any information on UL comprised in the document is
obsolete as of this delivery date.

:
sinudyn-36 Hardware Description 0360520xx
Title
sinudyn-36
Hardware Description
0360520xx
Front Connection Design
SIEB & MEYER AG
Auf dem Schmaarkamp 21 * D-21339 Lüneburg * (Germany)
Telephone +49 - 4131 - 203 - 0 * Telefax: +49 - 4131 - 203 - 2000
E-Mail: [email protected]
Internet: http://www.sieb-meyer.de

:
Hardware Description 0360520xx sinudyn-36
Copyright
Translation of the original instructions, Copyright © 2012 SIEB & MEYER AG.
All rights reserved.
This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG.
Trademarks
All product, font and company names mentioned in this manual may be trademarks or registered trademarks
of their respective companies.
Identification Key
036-servo_tec_sinudyn36.05.xx/R009-SM-EN-hk/ez/ac/she/al/sli/uh
December 12, 2012

:Content
sinudyn-36 Hardware Description 0360520xx 3
1 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety Instructions and Application Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Appropriate Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.3 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.9 Legal Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3 Unit Assembly Complying EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Emission of Line and Field Interferences According to Category C3 . . . . . . . . . . . . . . . . . . . . . 13
4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 UL Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5 Digital Servo Amplifier sinudyn-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Block Diagram sinudyn-0360520xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
5.2 View of the sinudyn-0360520xx for Wall Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.1 Front Connection Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2 Type Plate sinudyn-0360520xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.3 Module Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1 Supply Voltage 230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2 Supply Voltage 400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8 Functional Description of the Connectors/Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1 Connectors sinudyn-0360520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8.2 Pin Assignment and Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
8.2.1 X1 - Connection of the Motor Measuring System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
8.2.1.1 Resolver Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2.1.2 Hall Effect Sensor Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.2.1.3 Linear Hall Effect Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.2.1.4 Sine/Cosine Evaluation with Optical EnDat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.2.1.5 Wiring Diagram for the Termal Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.2.2 X2 - Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2.3 X3A - Digital Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2.4 X3B - Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2.5 X4 - Angle Pulses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.6 X7 - Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.2.7 X8 - COM 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.2.8 X20 - Motor Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2.9 X30 and X31 - Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2.10 S1 - ID Coding Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.2.11 X40 - Restart Lock according to Safety Category 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.12 X40 - Restart Lock According to Safety Category 4 / SIL 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3.1 Status Indication RON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
8.3.2 Status Indication RIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.3.3 Status Indication H0/H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
8.3.4 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.4 Test Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 Specification of the Digital Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Operating Mode: Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Content :
4 Hardware Description 0360520xx sinudyn-36
Operating Mode: Nut Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
9.2 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operating Mode: Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operating Mode: Nut Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
10 Layout Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10.1 Layout Plan of the Logic Card up to 036050021.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10.2 Layout Plan of the Logic Card > 036050021.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.3 Layout Plan of the Output Stage 036050002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.4 Layout Plan of the Output Stage 036050002.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.5 Layout Plan of the Output Stage 036050002.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.6 Layout Plan of the Output Stage 036050002.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10.7 Layout Plan of the Restart Lock 036050062. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
10.8 Layout Plan of the Restart Lock 036050064. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11 General Information Regarding the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2 Difficulties of Ground Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
11.3 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.4 Cables for the Rotor Position Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
11.5 Cables for External Ballast Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
12 Safety Circuit / Restart Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12.1 Functional Description of the Restart Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
12.2 Wiring example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13 Restart Lock acc. to Safety Concept K2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
13.1 Functional Description of the Restart Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Monitoring output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
13.2 Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
13.3 Requirements and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
14 Electric Performance Dimensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
14.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
14.1.1 Output Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
14.1.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
14.1.3 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
14.2 Power Consumption of a Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
15 Appendix: Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
15.1 PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
15.1.1 Order Key for PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
15.1.2 Overvoltage Protection FLASHTRAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
15.1.3 Shield Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
15.2 SIBA fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
15.3 TOSHIBA - Fiber Optic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
16 Appendix: Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

:Symbols
Symbols 5
1Symbols
The following table explains the symbols used in this manual for describing purpo-
ses. Technical symbols and signs are supposed to be known and therefore not ex-
plained.
Symbol Meaning
Warning: danger
Warning: electrostatically sensitice devices (ESD)
Warning: dangerous voltage
Warning: hot surfaces
/Indicates general notes, to which special attention should be paid to.
Indicates measures or steps to be taken by the user.
D
LEDs indicating the module status
LED on
ELED off
FLED flashes
Earthing
PE-connector (protective earth connector)
Ground (GND)

Symbols :
6 Symbols

:Safety Instructions and Application Advice
Safety Instructions/Application Advice 7
2 Safety Instructions and Application Advice
2.1 General Information
According
to Low-Voltage Directive 2006/95/EC
Machine Guideline 2006/42/EC
Electromagnetic Compatibility 2004/108/EC
Warning
Generally, the complete installation, the initial operation and the
maintenance must only be carried out by trained staff!
Trained staff, according to this fundamental safety instruction, are
persons, familiar with the installation, mounting, initial and perma-
nent operation of the product and, are qualified appropriately for the
work. The standards DIN VDE 0100 and DIN VDE 0110 and also
the legal national rules for prevention of accidents must be paid
attention to.
Warning
During operation the units can have hot surfaces according to their
protection system.
When using ferrite rings temperatures may exceed 80°C in some
cases. Only use wires suitable for temperatures over 80°C. This cor-
responds to the flammability rating UL 94V-0, RTI 105°C.
Consider the relevant notes in the manual.
Warning
There is a risk of material damage and personal injury.
Xwhen covers are removed illegally,
Xduring any improper use,
Xwhen either the installation or the operation is incorrect
Warning
Consult SIEB & MEYER before carrying out any modifications
within the unit.
Warning
Incorrect or insufficient connection of the system to ground may
cause dangerous currents.

Safety Instructions and Application Advice :
8 Safety Instructions/Application Advice
2.2 Appropriate Use
Definition of the concepts acc. to DIN / EN 61800 - 3.
Before initial operation, make sure that the machine will not expose danger (e.g. un-
controlled moves). The conformity according to the safety standard EN 60204-1 and
EN 61800-5-1 must have been proven.
The manufacturer of the system or the machine has to meet the requirements of the
legal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER
units can be operated in industrial areas, provided that the attached EMC information
has been taken into consideration.
SIEB & MEYER takes care in its own EMC laboratory over their products to meet the
respective standards, when they are installed properly.
Deviations of the construction and the installation, described in the documentation
and in the manual "Unit Assembly Complying EMC" require new measurements of
the system or machine by the machine manufacturer to meet the statutory require-
ments.
Appropriate proceedings according to the EMC Product Standard (PDS) DIN/EN 61
800-3 ensure the use in industrial areas.
XProducts, not equipped with an AC supply line filter must be operated with a se-
ries connected mains filter! Detailed information can be found in the chapter
"Unit Assembly Complying EMC".
If using the drive systems in residential areas, in business and commercial areas as
well as in small trade, the user has to take additional and larger filter measurements.
All SIEB & MEYER products meet the requirements of the Low-Voltage Directive
2006/95/EC. The coordinated standards of the series IEC / EN 50178 and IEC / EN
60 204-1 in combination with IEC / EN 60 947 and IEC / EN 61800-5-1 are strictly
used for the products.
Technical data and the connection specification can be found in the respective prod-
uct documents.
2.3 Transport and Storage
Make sure, that the unit is correctly used. The following points must especially be tak-
en into consideration:
XProtection against mechanical damage (transport, handling, etc.)!
XProtection against dirt and humidity!
XDry and well-ventilated storage area!
XNo storage in the open!
XStorage temperature between -25°C to +55°C (-13°F to +131°F)! Shortly it may
be +70°C (+158°F).
XProtection against contact with electronic components (electrostatic discharge)!
XNo modification of insulating distances!
2.4 Installation
The drive components are designed for fulfilling the degree of pollution 2 according
to IEC 61800-1 / DIN EN 50178.

:Safety Instructions and Application Advice
Safety Instructions/Application Advice 9
XThe units can be loaded to their maximum up to a height of 1,000 m M.S.L
(3,281 ft M.S.L.)
XFor an operation in areas higher than 1000 m M.S.L. (3281 ft M.S.L.) the capac-
ity must be reduced by 15% per 1000 m (3281 ft).
XThe ambient air must not contain aggressive, electrically conductive or flamma-
ble substances and must not contain any amount of dust.
XThe maximum relative humidity is approx. 95 % (no condensation).
XThe admissible ambient temperature during operation is between +5°C and
+40°C (+41°F and +104°F).
XFor devices that are permitted to be operated at ambient temperatures between
+40°C (+104°F) and +60°C (+140°F) the capacity must be reduced. The follow-
ing applies: -1.5% per 1°C. Annotation: F = C × 9/5+ 32; C=(F-32)×5/9
In addition the service life of the device is probably reduced due to increased
wear of the components.
XDevices with polyester film at the front panel: The polyester films must not be
exposed to direct sunlight for extended periods of time. In conditions of high hu-
midity (>80%) the ambient temperature must not exceed +40°C (+104°F). The
polyester films must not come in contact with benzyl alcohol or methylene chlo-
ride.
XMake sure that the fans installed in the units have sufficient space to take in and
exhaust the cooling air! In addition pay attention to the direction of air flow
through internally installed fans!
XDo not touch electronic components.
2.5 Electrical Connection
The electrical installation must be carried out according to the relevant electrical
codes (e.g. appropriate wire gauges, fuse protection and connections of ground con-
ductors must be considered).
Recommendations for the installation according to the EMC (e.g. shields, connection
to earth and line installations) can be found in the technical documents of the unit
(only for machine manufacturers). The manufacturer of the system or machine has
to meet the requirements of the legislation regarding the EMC.
XAll work at and within the units must only be carried out, when the units are
turned off, the mains supply is cut and the DC bus is completely discharged!
XThe mains supply must be protected via an overload release with restricted guid-
ance for each mains phase.
XThe mains line should only be connected, when the work is completed!
XBefore turning on the unit the first time, make sure that the connected machine
will not have runaway axes!
XAfter turning off the unit hazardous voltages may still exist for up to 3 minutes
in the power supply (due to capacitors).
SIEB & MEYER products contain electrostatically sensitive
components that may easily be damaged by improper han-
dling.
The valid rules for prevention of accidents (e.g. VBG 1 and
VBG 4) should be paid attention to, when working at current-
carrying units.

Safety Instructions and Application Advice :
10 Safety Instructions/Application Advice
XCapacitive loads must not be connected to the output phases of the servo am-
plifiers and frequency converters.
XPrevent cable loops. Therefore, the units must only be connected to earth at the
provided PE connection for the mains supply line and the racks only at the pro-
vided earth screw.
In general, the operation can be made with residual current operated devices. Nev-
ertheless, like all clocked units of the power electronics, also SIEB & MEYER prod-
ucts can lead leakage currents via the earth system. Depending on the sensitivity of
the residual current operated device and the installation type, the operation along
with the device may arise problems. The following points should be taken into con-
sideration:
XUse the shortest connection and motor cables possible.
XDo not connect additional consumers to the same residual current operated de-
vice.
XUse residual current operated devices with high response threshold and time-
lag response time.
2.6 Operation
Systems, into which servo amplifiers and frequency converters are mounted, possi-
bly must be equipped with additional protective devices according to the valid safety
instructions (e.g. law about technical material, rules for prevention of accidents, etc.).
All doors and covers must be closed during the operation.
2.7 Maintenance
The unit, especially the fan, must be checked regularly for cleanness and function
depending on the ambient pollution.
2.8 Disposal
XSIEB & MEYER products fulfill the requirements covered in the Directive 2002/
95/EC on the restriction of the use of hazardous substances in electrical and
electronic equipment (RoHS Directive)
Make sure that the country-specific waste and disposal laws and statutes are con-
sidered for the disposal of packing material and irreparable devices.
Warning
To ensure a trouble-free operation of the installation, the fixing
screws of all front panels device parts must always be tightened!

:Safety Instructions and Application Advice
Safety Instructions/Application Advice 11
2.9 Legal Warranty
SIEB & MEYER products are liable to a legal warranty of at least one year. Any
claims for a product beyond this warranty shall be declared between in an additional
contractual agreement between SIEB & MEYER and the customer.
This Safety Instruction and Application Advice does not assure any features.
Warning
A first programming carried out by SIEB & MEYER does not release
the user from his duty to check programmed values for their correct-
ness!
These safety instructions must be kept!

Safety Instructions and Application Advice :
12 Safety Instructions/Application Advice

:Unit Assembly Complying EMC
EMC 13
3 Unit Assembly Complying EMC
The manual “Unit Assembly Complying EMC“ is available in German and English
and comprises
Xthe EMC guidelines
XInformation regarding the professional grounding and wiring
XSafety-Relevant Aspects
XExtracts from the EMC product standard
XPossibilities for the connection to different supply system types
Availability:
XHard copy version directly from SIEB & MEYER
XPDF file in the Internet under www.sieb-meyer.de
3.1 Emission of Line and Field Interferences
According to Category C3
According to the EMC product standard DIN EN 61800-3, chapter 6 (emission of line
interferences), this device meets the restrictions towards interference values of the
category C3. More detailed information on the installation and the use of line filters
can be found in the manuals “Unit Assembly Complying EMC“.
Warning
The EC guidelines for the electromagnetic compatibility (EMC) must
be taken into consideration for the initial operation of all SIEB & MEY-
ER units!
Warning
This type of PDS is not intended for use in a public mains which sup-
plies residential areas. If this device is operated in such mains, high-
frequency interferences may occur.

Unit Assembly Complying EMC :
14 EMC

:General Information
sinudyn-36 Hardware Description 0360520xx 15
4 General Information
Thia manual describes the digital servo amplifiers of the series sinudyn-36 (standard
design). The following information is provided:
XSafety Instruction and Application Advice
XCategory of electromagnetic compatibility
XPossible connection possibilities
XTechnical data, dimensional drawings, type plate
XDescription of the device (general information, scope of supply, block diagram)
XAssembly (module exchange)
XGeneral information regarding the wiring (cables and line cross-sections)
XExternal protection, ballast circuit
XWiring examples
XPin assignmentsof the connectors
XStatus and error messages
Information on the initial operation and parameterization of the digital servo amplifier
can be found in the manual "sinudyn-36 Software Description".
This manual is available in German and English as PDF file on CD ROM and printed
version or it can be downloaded from the Internet. The PDF files can be printed on
standard printers.
This manual has the following demands on the trained staff of machine manufactur-
ers:
Transport →only by skilled employees familiar with
handling electrostatically sensitive
components.
Installation →only by experts with electrotechnical
experience
Initial Operation →only by experts with experience in the
fields of electrical engineering / drive
technology

General Information :
16 Hardware Description0360520xx sinudyn-36
4.1 UL Requirements
The project is tested and certified accoring to UL 508C:
XDecember 12, 2005
XPOWER CONVERTER, CONVERTER
XFile NMMS.E227899 Power Conversion Equipment
File NMMS7.E227899 Power Conversion Equipment Certified for Canada
Technical regulations (not subject for UL representative):
XCNL – check in accordance with the Canadian standards C22.2 No. 14-M05.
XUSL – check in accordance with the standards of the United States
for technical control systems and converters UL 508C
Note:
CNL = Canadian National Standards
USL = United States Standards
The following UL requirements apply to the connectors X20; X30 and X31:
XOnly use copper lines designed for 60/75°C.
XSuitable for the wiring on site only in combination of the connector PC 4HV/4-
ST(F)-7.62, rated values 600 V, 30 A or PC 4HV/6-ST(F)-7, PC 6-16/ 4-STF-
10,16, rated values 600 V, 50 A or PC 6-16/ 4-STF-10,16, MC 1,5/ 6-ST-3,81,
rated values 300 V, 8 A or MC 1,5/ 6-ST-3,81, MC 1,5/ 10-ST-3,81, rated values
300 V, 8 A or MC 1,5/ 10-ST-3,81, MC 1,5/ 4-ST-3,81, rated values 300 V, 8 A
or MC 1,5/ 4-ST-3,81, manufactured by PHOENIX Contact, rated values 600 V,
30 A
XTightening torque of 0.5 Nm for field wiring terminals.
XUse in an environment with the degree of pollution 2.
XUse lines of class 1 or equivalents.
XSuitable for the use in a circuit releasing a power value not higher than 5 kA
(effective value of the symmetric current in ampere) at a maximum voltage of
480 VAC.

:Digital Servo Amplifier sinudyn-36
sinudyn-36 Hardware Description 0360520xx 17
5 Digital Servo Amplifier sinudyn-36
Suitable for the following motor types
XSynchronous rotatory AC servo motors
-with integrated resolver
-with Hall effect sensor
-with high-resolution sine-cosine encoder as motor measuring system
Performance ranges
XServo amplifiers in front connection design (60 A, 100 A) with intermediate volt-
ages up to 325 VDC
XServo amplifiers in front connection design (40 A, 80 A) with intermediate volt-
ages up to 565 VDC
XAll servo amplifiers provide high rated current ranges
See also "Technical Data“, page 25.
Power supply
X3-phase power supply of 230 VAC -33 %/+10 %, 50 Hz/60 Hz
X3-phase power supply directly at the grounded mains, 400 VAC -10 %/+20 %,
50Hz/60Hz
Protection must be ensured by the user.
Logic supply
XSupply of AC voltage
-2-phase, same potential as main supply
power unit
XPotential-isolated power supply unit
XIGBT output stage with an operating frequency of 8 kHz or 16 kHz
XCompact amplifiers with
-integrated mains supply
-integrated ballast circuit
Operation and parameterization
XThe parameters are set in the comfortable setup software via the serial interface
of a PC
XStatus indication directly at the servo amplifier
XThe servo amplifier can also be controlled via the serial interface.
/The mentioned currents are peak currents (sine crest values).

Digital Servo Amplifier sinudyn-36 :
18 Hardware Description 0360520xx sinudyn-36
Complete digital control
XAll-digital current control (sampling time 62.5 µs)
XAll-digital speed control (sampling time 250 µs)
XIntegrated position control (sampling time 250 µs)
XAll-digital evaluation of the motor measuring system (sine-cosine signals of a
high-resolution encoder, resolver or Hall effect sensors)
XEncoder emulation (compatible to ROD 426), max. 1 MHz signal frequency per
track
XResolver evaluation up to 40,000 RPM for a 2-pole resolver
Open architecture
XSlots for the expansion with
-various motor measuring systems
-various ref. value interfaces
-user-specific connections and extension units
XSoftware can easily be expanded for user-specific functions.
Interfaces
X3 analog ref. value interfaces (update rate 250 µs with a resolution of 12 bits)
X2 analog monitor outputs (update rate 125 µs with a resolution of 10 bits)
X8 programmable digital inputs (reaction time 1 ms)
X4 programmable digital outputs (reaction time 1 ms)
XRS232/485 interface
Monitoring Functions
XConfiguration check of the hardware and drive data
XMonitoring
-of the short circuit of the power output stage
-of the temperature of the output stage
-of the l2t of the motor and output stage
-of the motor temperature via PTC/NTC contacts
-excessive speed of the motor
-of the motor measuring system (resolver, Hall effect sensors, sine-cosine en-
coder)
-of the intermediate circuit voltage (undervoltage and overvoltage)
-of the activation of the power supply (in the case of compact amplifiers)
-of the power supply
-I²t of the brake chopper
XDetection of broken motor cables
line filter
/The compact modules 03605xx are equipped with an integrated line
filter.

:Digital Servo Amplifier sinudyn-36
sinudyn-36 Hardware Description 0360520xx 19
5.1 Block Diagram sinudyn-0360520xx
Status Display
6 x LED
K
12 Bit
AD
+
20 K
20 K
10 Bit MP1
10 Bit
24 V
MP0
4 Digital Out
DA
DA
X3B – Relay Output
X2 – Analog Outputs
X3B – 24V Digital Outputs
1 K
1 K
2 Analog Out
X3A
Digital Inputs
18 K
18 K
8 Digital In
Device Control
RS232 / RS485
X8 – COM
=
¯
=¯
Internal
Logic Voltages
X30
L1 / L2 / L3 – Main Supply
X30
LL1 / LL2 – Logic Supply AC
Expansion Socket
Bus Systems
=
A
D
A
D
A
D
¯
F
Resolver
Hall Sensors
SineCosine Encoder
Encoder Emulation
B
A
U
V
W
X4 – Encoder
X1 – Feedback
Fully Digital
Control
¯
¯
¯
X7 – Transducer
X2 – N Ref.
Vtrans+ +5 V
Vtrans-5 V
12 Bit
AD
+
20 K
20 K
12 Bit
AD
+
33 K
33 K
X2 – I Ref. 3 Analog In /
Analog Ref. Values
Thermal Contact
6
Evaluation Motor Meas. System
Z
Expansion Socket
User-Specific
Connections
+UB
UB
REX
Open Collector
X1
X30
X20
Bridge for internal R (X31)
X40 Restart lock
RL
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1
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