Siemens SIMATIC HawkEye 1600T Series User manual

SIMATIC HawkEye™ 1600T
Smart Camera Guide
EM-40247-1E
Rev. 1E, Nov 2007

Safety Guidelines
This manual contains notices you have to observe in order to ensure your
personal safety, as well as to prevent damage to property. The notices referring to
your personal safety are highlighted in the manual by a safety alert symbol,
notices referring to property damage only have no safety alert symbol. The
notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the
highest degree of danger will be used. A notice warning of injury to persons with
a safety alert symbol may also include a warning relating to property damage.
Danger
indicates that death or severe personal injury will result if proper precautions
are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions
are not taken.
Caution
with a safety alert symbol indicates that minor personal injury can result if
proper precautions are not taken.
Caution
without a safety alert symbol indicates that property damage can result if
proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding
notice is not taken into account.

Qualified Personnel
The device/system may only be set up and used in conjunction with this
documentation. Commissioning and operation of a device/system may only be
performed by qualified personnel. Within the context of the safety notices in
this documentation qualified persons are defined as persons who are authorized
to commission, ground and label devices, systems and circuits in accordance with
established safety practices and standards.
Prescribed Usage
Note the following:
Trademarks
All names identified by ® are registered trademarks of the Siemens AG.
The remaining trademarks in this publication may be trademarks whose use by
third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the
hardware and software described. Since variance cannot be precluded entirely,
we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in
subsequent editions.
Siemens AG
Automation and Drives
Postfach 4848
90437 NÜRNBERG
GERMANY
12/2006
Copyright © Siemens AG 2006
Technical data subject to change
Warning
This device and its components may only be used for the applications
described in the catalog or the technical description, and only in connection
with devices or components from other manufacturers which have been
approved or recommended by Siemens. Correct, reliable operation of the
product requires proper transport, storage, positioning and assembly as well as
careful operation and maintenance.

Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide v
Contents
Safety Guidelines ii
Qualified Personnel iii
Prescribed Usage iii
Trademarks iii
Disclaimer of Liability iii
PREFACE Welcome! ix
Purpose of This Manual ix
Further Support ix
Training Center x
SITRAIN™ Siemens Training x
Technical Support x
Service & Support on the Internet x
CE Compliance xi
FCC Statement xii
Manual Conventions xii
CHAPTER 1 Introduction 1-1
Product Summary 1-2
Features and Benefits 1-3
Applications 1-4
Package Contents 1-4

Contents
vi SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
HawkEye™ 1600T Smart Camera Models 1-5
Effective Frame Per Second & Pipeline Operation Formulas 1-6
Triggering Rules for Single Channel Devices 1-8
CHAPTER 2 System Components 2-1
Basic Components 2-1
SIMATIC HawkEye™ 1600T 2-2
TCP/IP Port Connectivity 2-2
Serial Port Connectivity 2-4
Front Panel 2-5
Rear Panel 2-6
Mode/Status LEDs 2-7
Important Label Information 2-8
Power-on Sequence 2-9
Error Codes 2-9
Beeper 2-10
Mounting & Wiring the SIMATIC HawkEye™ 1600T 2-10
Mounting Using Front Block 2-11
Mounting Using Standard Mounting Block 2-12
Mounting Using Accessory Mounting Block 2-12
Location for Backward Compatible Mounting Block 2-13
Field I/O Wiring Examples 2-14
Input Opto Wiring 2-14
Output Opto Wiring 2-15
External Strobe & Sensor 2-18
Power Requirements 2-18
Power Supply Wiring 2-18
CHAPTER 3 Optics & Lighting 3-1
Optics (1610T Only) 3-2
Lighting Connector 3-3

Contents
Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide vii
APPENDIX A Connector Pinouts A-1
HawkEyeTM 1600T Connectors A-2
Power & Primary I/O Connector A-2
Serial & Secondary I/O Connector A-4
Ethernet Connector A-6
Light Port Connector A-7
QuickSet® Switch A-8
APPENDIX B Cable Specifications B-1
HETPC-100 - Power & Primary I/O Cable B-2
HETAC-100 - Serial & Secondary I/O Cable B-3
HETENET-XXX - Ethernet Cable B-5
HETLC-050 - Lighting Control Cable B-6
APPENDIX C Specifications C-1
Dimensions C-3
APPENDIX D Setting Up Network Communications D-1
SIMATIC HawkEye™ 1600T Connection Matrix D-3
SIMATIC HawkEye™ Boot Parameters D-4
Changing Network Parameters D-4
APPENDIX E Updating Firmware on 1600T Cameras E-1
Updating the Firmware with Smart Camera Update E-1
Updating the Firmware with the Bootloader E-3
Main Menu Items E-8
Modify User Parameters E-8
Reset User Account E-8
Exit to Application E-9
Error Codes E-9
Index Index-1

Contents
viii SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007

Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide ix
Preface
PREFACE Welcome!
Purpose of This Manual
This manual contains detailed information about the SIMATIC HawkEye™
1600T camera family.
Further Support
If you have any questions concerning the use of products which are not answered
in this manual, please contact your local Siemens partner at your Siemens office.
You can find your local partner at:
http://www.siemens.com/automation/partner
You can find a guide to the technical documentation on offer for the individual
SIMATIC products and systems at:
http://www.siemens.de/simatic-tech-doku-portal
You can find the catalog and online ordering systems at:
http://mall.automation.siemens.com/

Preface
xSIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
Training Center
SITRAIN™ Siemens Training
Siemens Training (SITRAIN) offers a range of courses on Machine Vision and
Symbology Reading. Training classes are conducted in Norcross, Georgia and at
locations across the USA. SITRAIN also offers courses on PLC, Drives,
Controls, HMI, NET, Process Control, Analyzers and Instrumentation, Electrical
and Power, Safety and more. Details of current SITRAIN course offerings can be
viewed at http://www.automation.usa.siemens.com/sitrain/
For training in Germany, see:
http://www.sitrain.siemens.com/html_76/f_11_sensors.html
To view Machine Vision and Symbology course offerings, please click on the
“Automation” link in the middle of the page and then the “Vision and Sensors”
link from the list that is presented. Alternatively, please contact the Siemens
Training Registrar at [phone].
Technical Support
How to reach technical support for all A&D products
• With the Support Request form on the Web:
http://www.siemens.de/automation/support-request
• Telephone: + 49 180 5050 222
• Telephone: [phone] (USA)
• Fax: + 49 180 5050 223
Further information about our technical support is available in the Internet at
http://www.siemens.com/automation/service
Service & Support on the Internet
The Siemens Service & Support team provides you with comprehensive
additional information on SIMATIC products in its online Internet services.
http://www.siemens.com/automation/service&support

Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide xi
There you can find:
• Current product information and downloads which you may find useful for
your product.
• The documents you require, using our Service & Support search engine.
• A forum where users and experts from all over the world exchange ideas.
• Your local partner for Automation & Drives.
• Information about onsite services, repairs, spare parts. Lots more is available
to you on our “Service“ pages.
CE Compliance
The SIMATIC HawkEye™ 1600T has been certified to conform to the
requirements of council Directives 2004/108/EC, 2006/95/EC and to comply
with the following European Standards:
EN61326:1997/A1:1998/A2:2001/A3:2003 Class A
EN61000-6-2:2001
EN61000-6-2:2006
EN61000-6-4:2001
EN61010-1:2001-02
This is a Class A product, operation of this equipment in a residential area is
likely to cause harmful interference, in which case the user will be required to
correct the interference at his or her own expense.
All our products bearing the CE mark have been declared to be in conformance
with the applicable EEC Council Directives. However, certain factory installed
options or customer requested modifications may compromise electromagnetic
compatibility and prohibit use of the CE mark. Please note that the use of
interconnect cables that are not properly grounded and shielded may affect CE
compliance.
A copy of the Certificate of Conformity is available on the Service and Support
website (see previous page).

Preface
xii SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses, and
can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio
communications.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Manual Conventions
The following typographical conventions are used throughout this manual.
• Items emphasizing important information are bolded.
• Menu selections, menu items and entries in screen images are indicated as:
Run (triggered), Modify..., etc.

Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide 1-1
1
Introduction
1
CHAPTER 1 Introduction
FIGURE 1–1. SIMATIC HawkEye™ 1610T Smart Camera

Chapter 1Introduction
1-2 SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
Product Summary
The SIMATIC HawkEye™ 1600T, one of our SIMATIC HawkEye™ family of
networked smart cameras, combines a rugged IP67 smart camera form-factor
with the broad applicability, flexibility, and proven vision toolkit of SIMATIC
Visionscape®, and our line of high performance vision boards. Designed for use
in a broad range of vision applications, the SIMATIC HawkEye™ 1600T
provides a cost effective, easily deployed solution for manufacturers to monitor
quality, control processes, or identify and trace parts on their production lines.
SIMATIC HawkEye™ 1600T Smart Cameras are configured as flexible, general-
purpose smart cameras with C-mount optics and separate lighting. Like all other
SIMATIC HawkEye™ Smart Cameras, the 1600T comes standard with built-in
digital I/O, serial communications, and Ethernet networking. All vision
processing is done on-board using a high performance, embedded CPU. A real-
time, multitasking operating system ensures deterministic performance and
facilitates integration in high-speed manufacturing lines.
The SIMATIC HawkEye™ 1600T offers an extensive array of built-in vision
processing tools, including Data Matrix and bar code reading, optical character
recognition (OCR), image processing, image analysis and feature extraction,
flaw detection, object location, calibrated dimensional measurements, and
various custom processing options. Developed and perfected on prior generations
of our machine vision systems, these tools have already been successfully
applied in thousands of production installations worldwide.
Setup of a new vision application to run on the camera is done on a host PC on
the same network using the same powerful graphical application environment as
the rest of the SIMATIC Visionscape® line. Our patented SIMATIC
Visionscape® step program architecture allows running the same vision
application program on any SIMATIC HawkEye™ 1600T vision Smart Camera
or any SIMATIC Visionscape® vision board, leveraging the end-user’s
investment in application development and training.
Scaleability and compatibility with the rest of the SIMATIC Visionscape®
family set the SIMATIC HawkEye™ 1600T apart from other smart cameras in
the market today. The same point-and-click environment can be used to
configure applications deployed on smart cameras and framegrabbers.

Features and Benefits
Introduction
1
Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide 1-3
The Smart Camera family supports 16 MB of Non-Volatile memory for Kernel
and Job saving (3 MB maximum avp size) and 64 MB of RAM for operation.
The camera sensor (depending on model) supports acquisitions of:
• 1024x768 (XGA) images at a maximum rate of 30 frames/sec
• 648x494 (VGA) images at a maximum rate of 60 frames/sec
It also supports 8 opto idolated digital IO lines in addition to a dedicated light
connector for controlling and powering an external light (SIMATIC HawkEye™
1610T configuration only). Partial scan at higher frame rates is supported.
There is full support for:
• Acquisition modes, including:
– Exposure (64 usec to 58.8 msec)
– Analog gain (0.1 to 63.0)
– Offset (-255 to +255)
• SIMATIC HawkEye™ 1600T I/O:
– 1 trigger
– 1 strobe output
– 3 opto isolated outputs
– 4 additional opto isolated general purpose I/O fully assignable in the avp
Features and Benefits
• Compact, all-in-one smart camera configuration for ease of integration
• Built-in digital I/O, serial communications and Ethernet networking for open
connectivity to other equipment
• Flexibility in lighting and optics selection for broad applicability
• Comprehensive, fully-featured vision processing toolkit
• Graphical environment for fast application development

Chapter 1Introduction
1-4 SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
• No conventional programming required for setup of complex vision
applications
• Scaleability and full compatibility with SIMATIC Visionscape® board line
allows leveraging user training and application development investment
Applications
• Part presence/absence
• Assembly verification
• Inspection
•Gauging
• Part location/orientation detection
• Alignment/guidance
• Automatic ID (Data Matrix, bar code, OCR)
Package Contents
Before you install SIMATIC Visionscape® software and mount, wire, and
connect your HawkEye™ 1600T, please take a moment to confirm that the
package contains the following items:
• HawkEye™ 1600T Smart Camera — Your package contains one of four
available SIMATIC HawkEye™ models (see Table 1–1).
• CD (contains software and documentation) — Your CD contains SIMATIC
Visionscape® software and all documentation.

HawkEye™ 1600T Smart Camera Models
Introduction
1
Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide 1-5
HawkEye™ 1600T Smart Camera Models
Table 1–1 lists and describes the HawkEye™ 1600T models, including
acquisition modes and resolutions.
The HawkEye™ 1600T supports up to a maximum of four inspections.
TABLE 1–1. SIMATIC HawkEye™ 1600T Models & Resolutions
MLFB Model Resolution
6GF3060-0HT16-0CM0 HE 1610TS
(Standard Resolution)
FullScan: 648x494
PartialScan:Half: 648x227
Quarter: 648x81
Binning:324x242
6GF3060-1HT16-0CM0 HE 1610TH
(High Resolution)
FullScan: 1024x768
PartialScan:Half: 1024x344
Quarter: 1024x137
Binning:512x370
6GF3060-0HF16-0CM0 HE 1610TIS
(Standard Resolution w/IntelliFind)
FullScan: 648x494
PartialScan: Half: 648x227
Quarter: 648x81
Binning:324x242
6GF3060-1HF16-0CM0 HE 1610TIH
(High Resolution w/IntelliFind)
FullScan: 1024x768
PartialScan: Half:1024x344
Quarter: 1024x137
Binning:512x370

Chapter 1Introduction
1-6 SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
Effective Frame Per Second & Pipeline Operation Formulas
Use the following formula to calculate effective FrameRatePerSecond in a
SIMATIC Visionscape® Job:
Where:
VS Overhead is typically:
Interrupt Latency + Framework Overhead = 0.5 msec max
Or
In Table 1–2, EFPS is given in PowerStrobe with 1msec Integration time and Job
in full pipeline, meaning that the Job tools + idle processing time, i.e., less than
(IT + VFT + 0.5) above.
Full Pipeline = (AVT Avp Processing Time + IDT Inspection Idle Time +
LossLess Connection Overhead) < (IT + VFT + VSO) idle time is defaulted to
3% of the Inspection Time as defined in the VisionSystemStep property page.
1000.0
EFPS = ----------------------------------------------------------------------------------------------------
(IT IntegrationTime + VFT VendorFrameTime + VSO VS Overhead) in msec
1000.0
EFPS = -----------------------
(IT + VFT + 0.5)

HawkEye™ 1600T Smart Camera Models
Introduction
1
Rev. 1E, Nov 2007 SIMATIC HawkEye™ 1600T Smart Camera Guide 1-7
Table 1–2 lists HawkEye™ 1600T Smart Camera models, modes, and frames per
second.
TABLE 1–2. HawkEye™ 1600T Camera Modes, Ranges, & FPS
Model Mode
Exposure
Range (usec)
EFPS
(Power
Strobe) FPS Notes
HE1610TS
HE1610TIS
(Standard)
Full [64 - 50000] 55 60 648x494 Progressive
Scan Camera Interface
1/2 [64 - 50000] 102 120 648x227 Progressive
Scan Camera Interface
1/4 [64 - 50000] 176 240 648x81 Progressive
Scan Camera Interface
Pixel Add [64 - 50000] 102 120 324x242 Progressive
Scan Camera Interface
HE1610TH
HE1610TIH
(High Res)
Full [90 - 50000] 28.7 30 1024x768 Progressive
Scan Camera Interface
1/2 [90 - 50000] 55 60 1024x344 Progressive
Scan Camera Interface
1/4 [90 - 50000] 102 120 1024x137 Progressive
Scan Camera Interface
Pixel Add [90 - 50000] 55 60 512x370 Progressive
Scan Camera Interface

Chapter 1Introduction
1-8 SIMATIC HawkEye™ 1600T Smart Camera Guide Rev. 1E, Nov 2007
Triggering Rules for Single Channel Devices
The SIMATIC HawkEye™ 1600T has a single acquisition channel. When a Job
is constructed, only one Acquire can run at a time. Table 1–3 summarizes the
recommended cases. Note that SIMATIC Visionscape® enforces this condition
by honoring the first Acquire requested and generating an overrun on any other
Acquire that are requested to run from the external controlling device (usually, an
external trigger or a PLC).
TABLE 1–3. Triggering Rules
Job Structure Snapshot Triggers Behavior and Comments
1 Inspection/
Multiple Snapshots
1st triggered only or
No triggers
Function without overruns, no
further action from external
controlling device.
1 Inspection/
Multiple Snapshots
All triggered 1st triggered externally, remaining
self triggered from PicDone signal
of previous Acquire.
N (max 4) inspections/
1 Snapshot Each
All triggered/Each on a
separate trigger
Works as expected in external
controlling device makes sure that
one Inspection is triggered at a
time.