Sigmann DELTA SD160BTex User manual

Sigmann DELTA GmbH Tel. [phone] Commercial Register Volksbank Kraichgau
Hauptstraße 53 Fax [phone] Mannheim HRB 703603 BLZ 672 922 00 Konto 55258007
D-74928 Hüffenhardt [e-mail] Manager S.W.I.F.T.-Code GENO DE 61SSH
UstIDNr: DE257944309 http://www.sigmann-delta.de Joachim Kraus IBAN DE31 6729 2200 0055 2580 07
Date: 10.10.2013
Operating Instructions
Bluetooth Handheld Scanner SD160BTex
Type SD.113.000.0x

Operating Instructions_SD160BTex_002

Operating Instructions_SD160BTex_002
Table of contents
1 Important Notes on the Operating Instructions 2
1.1. Safety Information ........................................................................................ 2
1.2 Notes on the Operating Instructions ........................................................................................ 3
1.3 General Notes of Caution ........................................................................................ 4
2 Product Information 6
2.1 Manufacturer ........................................................................................ 6
2.2 Explosion Protection ........................................................................................ 6
2.3 Technical Data Handheld Scanner ........................................................................................ 6
2.4 Technical Data Base Charging Station ........................................................................................ 7
2.5 Type Numbers ........................................................................................ 8
2.6 Serial Number ........................................................................................ 8
2.7 Application ........................................................................................ 8
3 System Assembly 9
3.1 System assembly 1 –Explosion-protected base charging station ..................................... 9
3.2 System assembly 2 –Non-explosion-protected base charging station ...................................... 10
3.3 Cable range in system assembly 1 ..................................... 11
3.4 Cable range in system assembly 2 ..................................... 11
4 Step-by-step guide on installation and operation 11
4.1 Step 1: Preparation handheld scanner SD160BTex .......................................... 11
4.2 Step 2: Using base charging station for system 1 .......................................... 12
4.3 Step 2: Using base charging station for system 2 .......................................... 13
4.4 Step 3: Pin assignment power supply SDVM125ex RS232 .......................................... 14
4.5 Step 3: Pin assignment power supply SDVM125ex USB .......................................... 16
5 Attachment 18
5.1 EG-Type Examination Certificate: SD160BTex and SD160BTex base charging station ........... 18
5.2 EG-Type Examination Certificate: SDVM125ex ................................ 20
6 Contact 24

Operating Instructions_SD160BTex_002 2
1 Important notes on the Operating Instructions
1.1 Safety information
Warnings are highlighted by a special symbol and a different font colour:
Danger
Non-compliance may result in life-threatening situations.
This warning must be heeded.
Warning
This type of warning concerns dangerous situations that may result in minor injuries.
Info
Important and helpful notes and information.

Operating Instructions_SD160BTex_002 3
1.2 Notes on the Operating Instructions
Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as safety rules. If these
are not heeded, normal operations within hazardous areas cannot be guaranteed.
The notes contained in this manual are important for starting up and operating the product.
These instructions may be updated at any time. Sigmann DELTA GmbH reserves the right to make changes to
this document.
Before they use the product, users must ensure that they have the most up-to-date version of the operating in-
structions.
To make sure this is the case, please check Sigmann DELTA's website at www.Sigmann-DELTA.de or contact
one of the company's staff.
The drawings contained in these operating instructions are for illustration purposes only and may differ somewhat
from the actual design.
No changes may be made to the device that were not intended or approved
by Sigmann DELTA.
If the handheld scanner is not used properly, the operating permission for hazardous areas may lapse for the
device in question.
Non-adherence to the instructions will void any warranty.
For the full commission of the SD160BTex handheld scanner the programming information contained in
the manual issued by SICK AG (www.SICK.com) are also required.

Operating Instructions_SD160BTex_002 4
1.3 General notes of caution
Caution / Notes
The devices may only be operated when fully assembled.
In hazardous areas the devices must not be wiped or cleaned with a dry cloth.
The device must be switched off immediately if it is likely that as a consequence
of damaging impact or general peculiarities the device can no longer be safely
operated. (e.g. ingress of water or other fluids, temperatures outside of the
specified range,...)
General statutory requirements or health and safety rules and accident preven-
tion guidelines and environmental laws must be adhered to (e.g. the German
Occupational Health and Safety regulation).
Users must not open the device.
Users must not make any changes to the device. Components may not be ex-
changed or replaced. If non-specified components are used, explosion protec-
tion is no longer guaranteed.
Ensure safe handling with firm footing and sufficient room for movement.
If the enclosure is in any way damaged the device must be removed from the
hazardous area immediately.
In accordance with IEC 60079-19 and IEC 60079-17, operators of electrical
installation in hazardous areas are obliged to have them serviced by qualified
electricians.
Do not insert any sharp objects into the enclosure or any other openings of the
handheld barcode scanner. Any openings at the device may not be covered or
blocked.
The device and any accessories must be properly disposed of, i.e. as legally
specified, for example by a certified company.
Notes on installation
Electrical plants are subject to certain regulations concerning installation and
operation (e.g. RL 99/92/EG, RL 94/9EG, or the national rules such as
IEC 60 079-14 and VDE 0100).
In the hazardous area it is the operator's responsibility to carry out any repair
and maintenance in compliance with applicable rules.

Operating Instructions_SD160BTex_002 5
Caution
on laser devices
Devices fitted with laser fall under standards US 21 CFR 1040.10 and EN
60825-1. The laser's classification is stated on a plate affixed to the device.
Class 1 lasers are deemed inherently safe during normal use, but users must
not look directly into the light source. The following declaration is required by
American and international laws:
Usage of control elements, adaptations or the use of procedures that differ from
these instructions may result in a dangerous exposure to laser beams.
Class 2 lasers use a visible low-voltage LED. As with any source of bright light,
such as the sun, the user should avoid looking directly into the light. Brief expo-
sure to a class 2 laser is deemed not dangerous.
Maintenance
Provided the device is operated and assembled according to instructions and
the ambient requirements are being met continuous maintenance is not neces-
sary.
Servicing
Operators of electric equipment in hazardous areas are obliged to have them
serviced by qualified electricians (IEC 60079-19 and IEC 60079-17).
Repairs
Repairs may only be carried out by the manufacturer or by persons trained and
commissioned for this purpose by the manufacturer.
The device is closed ex-factory. It may only be opened in the factory by specifically trained personnel.
Software installation
For instructions on how to install the software at the PC please refer to the
manual issued by SICK.
Operation
Before operating the device you must ensure that all necessary components are
available.

Operating Instructions_SD160BTex_002 6
2 Product information
2.1 Manufacturer
Sigmann DELTA GmbH
Hauptstraße 53
74928 Hüffenhardt
Germany
Device
SD160BTex type: SD.113.0000.0x
2.2 Explosion
protection
II 2G Ex ib IIC T4
II 2G Ex ib IIC T4 Gb
II 2D Ex ib IIIC T135C
II 2D Ex ib IIIC T135C Db
Protection category
IP65
2.3 Technical Data
Handheld scanner
Nominal values
Light source: Visible red light, 630nm
Ambient temperature: -20 °C to +50 °C
Test certificate: IBExU 12 ATEX 1162
Bluetooth: V2.1 EDR
Weight: 260g inc. batteries
Bluetooth range up to 30 m

Operating Instructions_SD160BTex_002 7
2.4 Technical Data
Base charging station
Ambient temperature
Base charging station
-20°C to +50°C
Bluetooth
Base charging station
Bluetooth V 2.1 EDR, Class 2
2.4 ... 2.4835 GHz (ISM band)
Terminal assignment
(Base charging station)
USB cable
USB/D+ green
USB/D- white
GND black
+UB brown
RS 232 cable
RS 232-TXD white
GND brown
+UB yellow
Operation
Base charging station
The base charching station may be operated in hazardous areas. Its purpose is to re-
ceive data captured by the associated handheld scanner (1D bar codes or 2D stacked
codes) via Bluetooth.
Nominal values of the hazard-
ous base charging station
maximum input voltage Ui 4.9 V (SD.Z10.0010.xx / SD.Z10.0011.xx)
5.6 V (SD.Z.10.0007.xx)
maximum input current li 490 mA
maximum input power Pi 1.25 W
maximum internal inductance Li: negligible
maximum internal capacitance Ci 109 µF (SD.Z10.0010.xx/ SD.Z10.0011.xx)
46 µF (SD.Z.10.0007.xx)
Nominal values
of the non hazardous base
charging station
Operating voltage U = 5V
Power requirement I = 85 mA in standby mode

Operating Instructions_SD160BTex_002 8
2.5 Type numbers
SD.113.0000.00
SD 113.0000.01
Standard version
Stacked PDF version
Both are for use with accu SD.Z10.0018.00
and a base charging station of your choice (see below)
Explosion-protected connection cable USB SD.Z10.0011.0x
/ RS232 SD.Z10.0010.0x
or a non-explosion-protected connection cable USB SD.Z10.0013.0x
/ RS232 SD.Z10.0012.0x
and a power supply SDVM125ex, depending on voltage and interface
SD.211.XX11.00
SD.114.0000.00
Explosion-protected base charging station
SD.Z10.0015.00
Non-explosion-protected base charging station
SD.Z10.0014.00
Non-explosion-protected charging station without Bluetooth
2.6 Serial numbers
Serial key: year of manufactur serial number
2 numbers 4 numbers
Example: 130001
2.7 Application
The scanner is a handheld device.
Its purpose is the portable capture and direct transfer of data in hazardous areas. The device has been designed
for use in hazardous areas zones 1 and 21.

Operating Instructions_SD160BTex_002 9
3 System assembly
3.1 System assembly 1
Overview of the complete
system assembly 1,
Bluetooth handheld scanner
SD160BTex
Assembly with base charging sta-
tion and power supply in hazard-
ous area
Description:
The Bluetooth handheld SD160BTex scanner (SD.113.0000.0x) was designed for use in hazardous areas. Normal
operation requires a base charging station (SD.114.0000.00), a connection cable between the base charging
station and the SDVM125ex power supply (SD.211.xx11.00) and a connection cable between the power supply
and a PC.
Required connection cable to a PC: USB: 0.2 - 2.5 mm², 4-wire
or RS232: 0.2 - 2.5 mm², 3-wire
The Bluetooth handheld scanner, the base charging station and the power supply can be connected and operated
in the hazardous area. For safe installation of the power supply please refer to the manual issued by SICK AG
(www.SICK.com)
The warnings and notes of caution contained in these operating instructions and in the manu-
al issued by SICK AG (www.SICK.com) must be adhered to.
For the professional use of the power supply SDVM125ex the operating instructions of the
manual of the power supply are necessary.

Operating Instructions_SD160BTex_002 10
3.2 System Assembly 2
Overview of the complete
system assembly 2,
Bluetooth handheld scanner
SD160BTex
Assembly with base charging sta-
tion in non-hazardous areas
Description:
The Bluetooth handheld SD160BTex scanner (SD.113.0000.0x) can also be used separately in the hazardous
area.
The base charging station (SD.Z10.0015.00) is then operated in the non-hazardous area.
Use an RS232 cable (SD.Z10.0012.0x) or a USB cable (SD.Z10.0013.0x) to connect the station directly to a pow-
er supply and a PC.
The warnings and notes of caution contained in these operating instructions and in the manu-
al issued by SICK AG (www.SICK.com) must be adhered to.

Operating Instructions_SD160BTex_002 11
3.3 Cable range in system assembly 1
3.4 Cable range in system assembly 2
RS232
SD160BTex
Base charging
station
1,8 or 3,8m
optional with 4,5m
or 6m
extension
SDVM125ex
Up to 20m
Host
USB
SD160BTex
Base charging
station
1,8 or 3,8 m
SDVM125ex
Up to 5m
Host
RS232
SD160BTex
Non hazardous
base charging
station
1,8 or 3,8m
optional with 4,5m
or 6m
extension
Host
USB
SD160BTex
Non hazardous
base charging
station
1,8 or 3,8 m
Host

Operating Instructions_SD160BTex_002 12
4 Step-by-step guide on installation and operation
4.1 Preparation handheld SD160BTex scanner for system assembly 1 and 2
Do not replace accu in hazardous areas.
Incorrect handling may result in the termination of the operating
permit.
The accu compartment is located at the bottom of the Bluetooth
handheld SD160BTex scanner. Loosen the screw to remove the lid.
Open accu compartment
After the screw has been loosened, the removal of the
lid requires a certain amount of force.
An SD.Z10.0018.00 accu is required to operate the Bluetooth
handheld scanner SD160BTex.
Only use this accu for the Bluetooth Scanner!
Before placing the accu inside the scanner, remove its protective cap.
Insert the accu into the accu compartment of the scanner. The end of
the removal strap must be protrude from the opening.
If the accu has been correctly inserted and connected
to the contacts, this will be indicated by an acoustic
and a visible signal.
Close the compartment.
Check that the screw has been tightened properly.

Operating Instructions_SD160BTex_002 13
4.2 Using the base charging station for system assembly 1
(Use the base charging station in hazardous area)
The device has been closed ex-factory.
Incorrect handling may result in the termination of the operating
permit.
The cable connecting the base charging station to the power supply
is: SDZ10.0011.00 for USB or SD.Z10.0010.00 for RS232.
Insert the cable in the opening at the bottom of the base charging sta-
tion.
If the cable has been inserted fully you can hear a
"click". Check if the cable fits firmly.
Insert the plug of the connection cable into the power supply's plug
connector.
Ensure that the connection is fully secured with the
screw cap after the plug has been inserted.
Place the SD160BTes handheld scanner onto the charging station.
Insert the lower part of the handle to ensure that the contacts for
charging are connected properly.
The LED at the head of the scanner will come on to
indicate successful charging.

Operating Instructions_SD160BTex_002 14
4.3 Using the base charging station for system assembly 2
(Use base charging station in non hazardous area)
Use power supply SDZ10.0016.00 to load the scanner with a non-
explosion-protected base charging station in a non-hazardous area.
This connection is closed ex-factory for a base
charging station for hazardous areas.
To connect the base charging station in a non-hazardous area, the
connection cable for the power supply and the PC is inserted in the
opening at the bottom of the base charging station. Use SD/10.0012
as a RS232 cable, and SDZ10.0013.00 as a USB cable.
If the cable has been inserted fully you can hear a
"click". Check that the cable fits firmly.
Place the SD160BTes handheld scanner onto the charging station.
Insert the lower part of the handle to ensure that the contacts for
charging are connected properly.
The LED at the head of the scanner will come on to
indicate successful charging.

Operating Instructions_SD160BTex_002 15
4.4 Pin assignment SDVM125ex power supply
with RS232 interface (SD.211.x011.00)
Supply of the base charging station according to system assembly 1 with plug connection
The pin assignment is located underneath the removable cover at the
front of the power supply.
Caution! Do not open enclosure in the hazardous
area!
Before operating the device in a hazardous area you have to ensure
that the enclosure has been closed fully and all screws have been
tightened.
Any changes to the terminal assignment may only be
carried out by trained staff.
Connection of base charging station to the RS232 power supply with plug connection
Base connection cable RS232
Typ.: SD.Z10.0010.0X
Power Supply
Typ.: SD.211.X011.00
Pin assignment connection
coupling
Pre-assembled
Connecting coupling
Connection box
Pin
Definition
Pin
Wire
Definition
Number
3
TxD
3
3
RxD
X9
GND
X10
PE
X11
2
GND
2
2
GND
X12
1
+UB
1
1
+UB
X13

Operating Instructions_SD160BTex_002 16
Direct connection of the base charging station (SD.114.0000.00) without plug connection to the power
supply SDVM125ex with RS232 interface (SD.211.x011.00)
Connection of base charging station RS232 SD.Z10.0010.0x - Connection with cable end sleevs
To fully operate the handheld SD160BTex scanner you will require the programming information contained
in the manual published by SICK AG (www.SICK.com).
Base charging station SD160BTex RS232
RJ 45
Pin assign-
ment
Wire colours
Definition
Assignment
6
White
TXD
X9
X10
X11
7
Brown
GND
X12
3
Yellow
+UB
X13
intrinsically safe connection box
of the SDVM125ex RS232 power supply
after removal of the wires of the plug connection

Operating Instructions_SD160BTex_002 17
4.5 Pin assignment SDVM125ex power supply
with USB interface (SD.211.x111.00)
Supply of the base charging station according to system assembly 1 - with plug connection
The terminal assignment is located underneath the removable cover
at the front of the power supply.
Caution! Do not open enclosure in the hazardous
area!
Before operating the device in a hazardous area you have to ensure
that the enclosure has been closed fully and all screws have been
tightened.
Any changes to the terminal assignment may only be
carried out by trained staff.
Connection base charging station to the USB power supply with plug connection
Base connection cable USB
Typ.: SD.Z10.0011.0X
Power Supply
Typ.: SD.211.X111.00
Pin assignment connection
coupling
Pre-assembled
Connecting coupling
Connection box
Pin
Definition
Pin
Wire
Definition
Number
3
D+
3
3
D+
X9
2
D-
2
4
D-
X10
PE
X11
4
GND
4
2
GND
X12
1
+UB
1
1
+UB
X13

Operating Instructions_SD160BTex_002 18
Direct connection of the base charging station (SD.114.0000.00) without plug connection to the
SDVM125ex power supply with USB interface (SD.211.x111.00)
Connection base charging station USB SD.Z10.0011.0x - Connection with cable end sleevs
Base charging station SD160ex USB
RJ 45
Pin assign-
ment
Wire colours
Definition
Assignment
2
Green
D+2SL
X9
10
White
D-2SL
X10
X11
7
Black
GND
X12
3
Brown
+UB
X13
intrinsically safe connection box
of the SDVM125ex USB power supply
after removal of the wires of the plug connection
To fully operate the handheld SD160BTex scanner you will require the programming information contained in
the manual published by SICK AG (www.SICK.com).