Simplex TrueAlert 4009 Series User manual

1997 Simplex Time Recorder Co., Gardner, MA 01441-0001 USA
All specifications and other information shown were current as of publication, and are subject to change without notice
574-827
Rev. B
DO NOT INSTALL ANY SIMPLEX PRODUCT THAT APPEARS
DAMAGED. Upon unpacking your Simplex product, inspect the contents of the
carton for shipping damage. If damage is apparent, immediately file a claim
with the carrier and notify Simplex.
ELECTRICAL HAZARD - Disconnect electrical power when making any
internal adjustments or repairs. Servicing should be performed by qualified
Simplex Representatives.
STATIC HAZARD - Static electricity can damage components. Therefore,
handle as follows:
1. Ground yourself before opening or installing components.
2. Keep component wrapped in anti-static material at all times.
The Simplex 4009 NAC Power Extender (Figure 1) provides additional DC
signaling capacity to a Fire Alarm Control Panel (FACP) with a reverse polarity
Notification Appliance Circuit (NAC). The 4009 is UL-listed, electrically-
supervised, and protected against brown-out conditions and loss of primary AC
power.
Figure 1. Simplex 4009 NAC Power Extender
Continued on next page
Cautions and Warnings
Introduction
4009 NAC POWER EXTENDER
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2
The 4009 connects as an end-of-line device to a compatible, dedicated
notification appliance circuit from the host panel (e.g., Simplex 4001 or 4002).
It provides eight amperes of DC signaling power to either four or eight
supervised reverse-polarity NACs, style Y or style Z. Alarms from the host
panel signal the four (or eight) 4009 NACs to extend the alarm.
The 4009 can also minimize transmission line losses associated with sending
large currents long distances within buildings. In a fire alarm system with the
4009, power supply and batteries for notification appliances are located near the
actual signaling devices, saving system power and battery capacity while
minimizing line losses. The 4009 monitors each output NAC if a trouble occurs.
EARTH fault detection is maintained by the host FACP. Simplex currently
provides for earth detection at the 4009 via an earth detect module. The signal
cards are set for isolated mode and the 4009 now provides EARTH fault
capability.
Features of the 4009 include:
•Style Y or Z (Class A or B) NACs
•Four or eight NACs, controlled in groups of four
•Eight amperes of DC Signaling Power
•EARTH fault capability of host FACP retained
•Earth fault capability at 4009 if desired
•Two-wire operation from host FACP
•4001-Size back box.
•18 Ah battery charger (Provides charging for 10 Ah batteries internally and
18 Ah batteries externally [4009-9801 battery cabinet required])
Modules available with the 4009 NAC Power Extender include:
•565-367 or 565-488 Power Supply
•565-386 or 565-569 Style Y (Class B) Signal Card
•565-388 or 565-545 Style Z (Class A) Signal Card
•565-558 Earth Detect Card
565-367 or 565-488 POWER SUPPLY
If the 4009 is used with a 4001 system, adequate power from the host FACP may
not be available for the NACs and system use. The power supply used in the
4009 is a linear supply with brownout and battery charger features. Power
supply capacity is adequate for battery charging. Battery charging is limited to
18 Ah, (10 Ah internally/ 18 Ah externally with 4009-9801 battery cabinet) so
provisions are made to allow connection of external battery power. The charger
is disabled when external batteries are used.
Continued on next page
Introduction, Continued
Hardware Components
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565-386 or 565-569 STYLE Y (CLASS B) SIGNAL CARD
This module allows supervision of four Style Y (Class B) circuits with one signal
circuit from a 4001, 4002, 4020, or 4100/4100+ (or any reverse polarity signal
circuit operating at 24 VDC). It also accepts a +24V auxiliary alarm input, and
can be supervised by the host FACP. All four signal circuit alarm relays
energize with an alarm from the host signal circuit. A short or open circuit
trouble on any of the four circuits results in an open condition at the host signal
circuit, causing the required trouble indication at the host FACP.
565-388 or 565-545 STYLE Z (CLASS A) SIGNAL CARD
This 565-388 is functionally identical to the 565-386 Signal Card and the 565-
545 is functionally identical to the 565-569 Signal Card, except that these Signal
Cards provide for Style Z (Class A) wiring of outgoing circuits.
A functional block diagram depicting the interconnections between modules is
shown in Figure 2. Alarm signal and 0V connections provide alarm and trouble
operation. The host FACP can detect EARTH faults on any NAC wiring from
the signal card.
POWER
SUPPLY
SIGNAL CARD #1
4 STYLE Y/Z NACs
SIGNAL CARD #2
4 STYLE Y/Z NACs
(OPTIONAL)
P. S. MONITOR
SIGNAL POWER
SIGNAL POWER
ALARM CONNECTION BETWEEN HOSTAND 4009
0V CONNECTION BETWEEN HOST AND 4009
ALARM
CONNECTION
FIELD
WIRING
Figure 2. 4009 Functional Block Diagram
Power to the second Signal Card is harnessed in the field, the card is installed as
an after-market option. The 733-805 wiring harness is provided in the after-
market kit, and is connected from P2 of the second signal card to TB1 of the
565-367 or 565-488 Power Supply.
Note:Make certain that the second Signal Card has its P3 jumper set to
position 1-2.
Hardware Components,
Continued
System Configuration
SEE NOTE
Note: 4009 installed local to host panel:
•Connect to NAC (+) and Panel 0V when earth detect module is not used.
•Connect to NAC (+) and NAC (-) when earth detect module is used.
4009 installed remote to host panel:
•Use earth detect module and connect to NAC (+) and NAC (-).
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When using 565-386 or 565-388 signal cards the alarm input from the host
NAC must be 20 to 32 volts DC, with a maximum ripple voltage of 2 volts peak-
to-peak.
When using 565-545 or 565-569 signal cards the alarm input from the host NAC
must be 18 to 32 volts DC, unfiltered power supplies can be used.
Alarm current for all signal card configurations is a maximum of 2 A at 24 VDC
per circuit, and is power-limited. Minimum alarm current per Signal Card (total
of four circuits) must be 0.9 VDC. (See the 841-925 Field Wiring Diagram.)
Alarm Input
Re
q
uirements
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Important: Notify the appropriate personnel (building occupants, fire
department, monitoring facility, etc.) of the installation.
The following paragraphs contain material which is applicable to all 4009
NAC Power Extender systems. Be sure that you are thoroughly familiar with
this material before installing your 4009.
To help you with installation of this and other Simplex equipment, the following
publication is available for general reference: How to Wire a Building for a
Fire Alarm System.
The following tools and equipment are required to install the 4009:
•1/4-inch flat-tip screwdriver, 8-inches long
•1/8-inch flat-tip screwdriver, 4-inches long
•Volt-Ohmmeter
•Diagonal cutting pliers
•Wire strippers
•End-of-line resistors (supplied by Simplex)
•Field Wiring Diagram 841-925.
1. All wiring must be done in accordance with local codes.
2. A minimum of 6 inches of free conductor is required is each electrical box
to facilitate termination’s.
3. A 12-inch service loop of cable is required for all continuous pulls through
an electrical box.
4. All system wiring subject to physical damage must be mechanically
protected based on the environment to which the cable is subjected.
5. A neatly wired system helps assure an accurate inspection of all connections
and simplify troubleshooting.
Continued on next page
System Installation
General Information
Tools and Equipment
Required
General Notes
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The installation checklist (shown in Table 1) provides a systematic method for
installing the 4009. When you finish a procedural step, place a check mark in
the appropriate box in the left column.
Table 1. Installation Checklist
;PROCEDURE
 1. Mount 4009 back box.
 2. Install system wiring as required and check for absence of
voltage, opens, and shorts.
 3. Install peripheral devices and connect end-of-line resistors
across terminals of the last device in the circuit.
 4. Connect ground wire from electrical distribution panel to the
4009 green grounding screw.
 5. When 565-558 Earth Detect Module is not used, and on
non-isolated systems, connect separate wire from system
0V of the host FACP to 0V on the 565-367 Power Supply.
 6. Connect external NACs to TB1-1 (SIG +) and TB1-2 (SIG -)
on the 4009 Signal Card.
 7. Install jumper in position 1-2 of P3 on the 4009 Signal Card
if connected to a 4003, or install jumper in position 2-3 of P3
if connected to another panel..
 8. Install and connect additional Signal Card by installing
jumper into position 1-2 of P3 on the second Signal Card.
 9. Install battery charger options as required.
•For external batteries and charger, install jumper
position 1-2 on P4 of 565-367 or 565-488 Power
Supply.
•When external battery charger is used, splicing into
existing 733-807 harness is required. Refer to Field
Wiring Diagram 841-925.
•To use 4009 Battery Charger, install jumper position 2-3
on P4 of 565-367 or 565-488 Power Supply.
 10. Install battery switch over option as required.
•For automatic switch to battery upon power failure,
install jumper to position 2-3 of 565-367 or 565-488
Power Supply.
 11. Connect AC power leads to TB3 on the 565-367 Power
Supply or to transformer flying leads of 565-488 Power
Supply.
 12. Apply system power.
 13. If using internal batteries, connect as indicated.
 14. If using external batteries from FACP, connect as indicated.
 15. Test the system.
Continued on next page
System Installation, Continued
Installation Checklist
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Note: The following pages provide a detailed description of the installation.
If you experience problems that cannot be resolved, call your local
Simplex Branch Office.
Use the following procedure when mounting a 4009.
1. Carefully open the shipping container.
2. Remove the 4009 from the shipping container and lay the unit on a flat
surface.
3. Unlock and open the panel door.
4. Remove the knockout plugs on the back box for wire entry.
5. At the 4009 mounting location, install the 4009 back box as shown in Figure
3.
a. Position the back box on two wall-mounted screws capable of
supporting the panel with batteries using the special keyholes at the top
of the box.
b. Tighten screws until snug.
c. Insert a mounting screw in each of the two mounting holes at the
bottom of the box and tighten these screws until snug.
Note:For semi-flush mounting, the back box must be extended 1 1/2 inches
from the finished wall.
4009 NAC POWER EXTENDER
DOOR WIDTH
16 1/2" (419mm)
BOX WIDTH
16 1/4" (413mm)
BEIGE SEMI-FLUSH TRIM (2975-9301)
1 7/16" WIDE (73mm)
WALL
SURFACE
BATTERY
MOUNTING AREA:
AVOID BOTTOM
ENTRY CONDUIT IN
THIS SPACE
3" (76mm)
13 1/2 (343mm)
4 3/16" (106mm)
Figure 3. Installing the 4009 Back Box
Continued on next page
System Installation,
Continued
Mounting the 4009
System Installation,
Continued
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When wiring the 4009, refer to the 841-925 Field Wiring Diagram, the Wiring
Information mounted on the inside of the 4009 panel door, the 4009 NAC Power
Extender Connection Diagram (Figure 4), and the following system wiring
requirements.
•All wiring, except incoming power and ground connecting wires, must be
free from grounds or shorts and have a resistance of one megohm, or higher,
to EARTH.
•All wires are to be copper conductors only.
•All wiring must be terminated with UL listed devices (e.g., wire nuts,
pressure connectors). Wiring terminated with only electrical tape is not
permitted. All splicing (free ends of conductors) must be covered with an
insulation equivalent to that of the conductors.
•When running wires to the 4009, identify the wires appropriately: Input
power, dedicated NAC wiring, external battery connection (if required), and
the four NAC circuits (an additional four NAC circuits are available as a
field-installed option).
4009 NAC
POWER EXTENDER
TO AUDIBLE AND/OR VISIBLE
NOTIFICATION APPLIANCES
(SEPARATE CONTROL OF
STROBES REQUIRES AN
ADDITIONAL FOUR CIRCUIT
MODULE)
NOTIFICATION APPLIANCE CIRCUITS:
FOUR STYLE Y CIRCUITS STANDARD
(STYLE Z CIRCUITS AVAILABLE)
RATED 2A @ 25 VRMS PER CIRCUIT,
POWER LIMITED 8A TOTAL POWER
AVAILABLE
(ADDITIONAL FOUR CIRCUITS AVAILABLE)
EXTERNAL
BATTERY
CONNECTION
(IF REQUIRED)
AC INPUT
POWER
2, #18 AWG MINNAC OF HOST
FACP
CONNECT TO
ADDITIONAL NAC
OF HOST FACP
IF SEPARATE CONTROL
OF ADDITIONAL FOUR
CIRCUIT MODULE IS
REQUIRED
NOTES:
1. REFER TO 841-925 FIELD WIRING DIAGRAM FOR ADDITIONAL INFORMATION.
2. EXTERNAL BATTERY CHARGER REQUIRES SPLICING INTO EXISTING
BATTERY BATTERY HARNESS (733-807) SEE NOTE 1.
(SEE
NOTE 2)
2, #18 AWG MIN
Figure 4. 4009 NAC Power Extender Connection Diagram
Continued on next page
Wiring the 4009
System Installation,
Continued
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Note: Use the resistor color code shown in Figure 5 to identify the End-of-
Line Resistors used in the installation.
Refer to the 841-925 Field Wiring Diagram and the procedure listed below when
installing the 4009 peripheral devices.
1. Determine the mounting locations of the peripheral devices and install
system wires from the mounting location of each peripheral device to the
565-386 or 565-569 Style Y (Class B) Signal Card or the 565-388 or 565-
545 Style Z (Class A) Signal Card.
2. Install all peripheral devices and connect them to appropriate wires. (Refer
to the installation instructions packed with the devices.)
3. For Style Y (Class B) devices, connect a 10K, 1/2 W End-of-Line Resistor
(EOLR) across the terminals of the last device in the circuit and mark the
device accordingly.
Figure 5. End-of-Line Resistor (EOLR) Color Code
Continued on next page
Mounting and Wiring
Peripheral Devices
BROWN
BLACK
RED
GOLD
BROWN
BLACK
ORANGE
GOLD
1,000-OHM (1K, 1/2 WATT)
RESISTOR 10,000-OHM (10K, 1/2 WATT) RESISTOR
BROWN
GREEN
ORANGE
GOLD
15,000-OHM (15K, 1/2 WATT)
RESISTOR
System Installation,
Continued
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The 4009 has the following system wiring configurations:
•Style Y (Class B)
•Style Z (Class A)
•Interconnection to Host Panel, Single Signal Card
•Interconnection to Host Panel, Two Signal Cards
•Interconnections as a Single Reverse Polarity Device (single or two signal
card(s), isolated or non-isolated configuration
Notes:
1. The 4009 terminal blocks are labeled with a “TB number”, and each
terminal on the terminal block has a number. (For example, Terminal
No. 1 on Terminal Block No. 1 is labeled TB1-1.)
2. Each terminal on the terminal block is also identified with an
abbreviation of the circuit wire that is connected to it. (For example,
TB2-1 on the 565-386 Signal Card is labeled “SIG3+”.)
Refer to the 841-925 Field Wiring Diagram and the procedure listed below when
installing the 4009 NAC Power Extender.
1. Connect a 12 AWG copper ground wire from safety ground in the electrical
distribution panel to the 4009 green grounding screw.
2. Connect external NACs to TB1-1 (SIG +) and TB1-2 (SIG -) on the first
Signal Card.
3. Install jumper in position 2-3 of P3 on the first 4009 Signal Card, install
jumper in position 1-2 of P3 if used with 4003 (Assemblies 565-360, 565-
386, 565-388, 565-545, 565-569).
4. Install and connect additional 4009 Signal Card as required.
5. Install jumper in position 1-2 of P3 on the second Signal Card (if installed).
6. Install battery charger options as required.
•For external batteries and charger, install jumper to position 1-2 on P4
of 565-367 or 565-488 Power Supply.
•When external battery charger is used, splicing into existing 733-807
harness is required. Refer to Field Wiring Diagram 841-925.
•To charge 18 Ah or 10 Ah lead-acid batteries, install jumper to position
2-3 on P4 of 565-367 or 565-488 Power Supply.
7. Install battery switch over option as required.
•For automatic switch to battery upon power failure, install jumper
to position 2-3 on P3 of 565-367 or 565-488 Power Supply.
Continued on next page
System Wiring Configurations
Jumper Placements and
Terminal Connections
System Installation,
Continued
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8. When 565-558 Earth Detect Module is not used, and on non-isolated
systems, install an 12 AWG copper wire from TB2-3 on the 565-367 and
565-488 power supply to 0V on the battery block of the host FACP.
9. Apply system power.
10. If using internal batteries, connect as indicated.
11. If using external batteries from FACP, connect as indicated.
12. Test the system.
Jumper Placements and
Terminal Connections
(continued)
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574-827
Rev. B
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