Simplicity 1694562 User manual

Parts Manual
Rev. 06/2004
Hydro Cut
Series Walk-Behind Mowers
TP 400-4077-01-HC-S
Mf
g
. No. Descri
p
tion
1
3
HP Product
1694562 Hydro Cut, 13HP Kawasaki, 32 inch (CE)

Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Engine Deck & Handle Bars Group ..................................................................................................................... 4
Engine, PTO & Deck Drive Idler Group ............................................................................................................... 6
Transaxle, Mount & Drive Idler Group ................................................................................................................. 8
Transaxle SERVICE PARTS ............................................................................................................................... 10
Controls Group ..................................................................................................................................................... 12
Electrical Group .................................................................................................................................................... 14
Fuel Tank Group .................................................................................................................................................. 16
Fuel Tank Supply Group ...................................................................................................................................... 18
Wheel & Tire Group ............................................................................................................................................. 20
Decals - Brand, Model, Safety & Instruction ........................................................................................................ 22
32 inch Mower Deck - Frame, Caster & Shield ................................................................................................... 24
32 inch Mower Deck - Height Adjustment ........................................................................................................... 26
32 inch Mower Deck - Housing, Arbors & Blades ............................................................................................... 28

Engine Deck & Handle Bars Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
2
3
4
56
7
8
9
10
11
12
13
17
18
17
19
20
21
See Motion Control,
Parking Brake and
Operator Presence Group
See Fuel Tank
& Mount Group
See Motion Control,
Parking Brake and
Operator Presence Group
14
15
16
22
FI0031
The above parts group applies to the following Mfg. Nos.:
2004 4 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Engine Deck & Handle Bars Group
Footnotes
1 5022180 1 SWITCH, PTO
2 5022222 1 SWITCH RETAINER RING
3 5025035 1 NUT, Hex, 3/8-24
4 5046501 1 CABLE, Choke Control
5 50250106 2 CAPSCREW, Hex Head, 1/4-20 x 3/4
6 5021842 1 SWITCH, Ignition, Complete (Includes Ref 7 - 9)
7 5022789 1 KEY, Ignition, Molded (set of 2)
8 5022790 1 COVER
9 5022791 1 PLASTIC NUT
10 5047629 1 CABLE, Throttle Control
11 5021841 2 FOAM GRIP
12 5025095 2 NUT, Hex Nylon Lock, 1/4-20
13 503847905 1 HANDLE BAR ASSEMBLY, (Orange)
14 50251794 2 SCREW, Phillips Head, #10-24 x 1/2
15 5021769 1 SWITCH, NC
16 5025029 2 NUT, Hex, #10-24
17 5022308 4 BODY CLIP, 5/16-18
18 503847735 1 REAR SHIELD, (Orange)
19 50250116 4 CAPSCREW, Hex Head, 5/16-18 x 3/4
20 5025155 4 WASHER, 5/16
21 503848230 1 ENGINE DECK ASSEMBLY, (Orange)
22 5048474 1 THROTTLE STOP PLATE
The above parts group applies to the following Mfg. Nos.:
2004 5 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
y
dro Cut
TP 400-4077-01-HC-S

Engine, PTO & Deck Drive Idler Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
4
4
6
3
5
7
6
8
9
10
11
12
14
15
16
17
18
19
19
25
5
5
See Transaxle, Mount
& Drive Idler Group
13
2
20
21
23
24
22
26 27
Muffler Clamp
& Hardware
19
20
28
25
19
FI0032
The above parts group applies to the following Mfg. Nos.:
2004 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Engine, PTO & Deck Drive Idler Group
Footnotes
1 * 1 ENGINE, 13HP Kawasaki, Model FH381V
1 50211783 1 FUEL FILTER
1 50213341 1 OIL FILTER (49065-2078)
1 * 1 PRE-CLEANER (11013-7016)
1 * 1 AIR FILTER (11013-7017)
1 * 1 MUFFLER (49070-7002)
1 * 1 EXHAUST MANIFOLD (18088-7001)
1 * 1 MANIFOLD HEAT SHIELD (13271-7022)
1 * 2 EXHAUST MANIFOLD GASKET (11060-7021)
1 * 1 RECOIL ASSEMBLY, Complete (49088-7001)
2 5021379 1 GROMMET
3 5021103 1 SPRING, Extension
4 502501112 5 CAPSCREW, Hex Head, 5/16-18 x 1-1/2
5 5025139 4 NUT, Hex Serrated Flange, 5/16-18
6 5020876B 2 BUSHING, Brass
7 503847661 1 DECK DRIVE IDLER ARM, (Orange)
8 5025160 1 WASHER, 3/4
9 5020863 1 C-CLIP
10 5021369 1 IDLER PULLEY
11 5025158 1 WASHER, 1/2
12 502501820 1 CAPSCREW, Hex Head, 1/2-20 x 2-1/2
13 5025098 1 NUT, Hex Nylon Lock, 1/2-20
14 5047632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4
15 5042132 1 CLUTCH RETAINER
16 1717664 1 ELECTRIC CLUTCH
17 50504073 1 KEY, 1/4 Sq. x 2
18 502501118 1 CAPSCREW, Hex Head, 5/16-18 x 2-1/4
19 5025155 7 WASHER, 5/16
20 50250116 2 CAPSCREW, Hex Head, 5/16-18 x 3/4
21 5023173 1 CLAMP
22 5025127 1 NUT, Hex Serrated Flange, 5/16-18
23 5050857105 1 HOSE, 10-1/2 inch (oil drain)
24 5021392 1 CLAMP, #6 Hose
25 5025057 6 NUT, Hex Nylon Lock, 5/16-18
26 502514614 1 CARRIAGE BOLT, 5/16-18 x 1-3/4
27 502849338 1 MUFFLER GUARD
28 502849340 1 BRACKET
* See your local Kawasaki engine dealer for parts & service.
The above parts group applies to the following Mfg. Nos.:
2004 7 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

Transaxle, Mount & Drive Idler Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
2
3
2
3
4
35
3
6
38
9
9
3
13
13
14
15
16
17
18
17
19
20
21
22
12
Engine Pulley
Idler Pulley
Transaxle Pulley
6
3
3
5
7
11
2
10
FI0033
The above parts group applies to the following Mfg. Nos.:
2004 8 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Transaxle, Mount & Drive Idler Group
Footnotes
1 5025096 1 NUT, Hex Nylon Lock, 3/8-16
2 5025057 7 NUT, Hex Nylon Lock, 5/16-18
3 5025155 12 WASHER, 5/16
4 503847582 1 TRANSAXLE BRACE, (Orange)
5 50250596 2 CAPSCREW, Hex Head, Self-Tapping, 5/16-18 x 3/4
6 50250116 3 CAPSCREW, Hex Head, 5/16-18 x 3/4
7 503848312 1 SKID PLATE, (Orange)
8 5022967 1 HYDRO RETURN SPRING
9 502501124 4 CAPSCREW, Hex Head, 5/16-18 x 3
10 5022905 1 HYDROSTATIC TRANSAXLE
11 5023058 1 BELT, Drive
12 5020807 1 SPRING, Extension
13 5025100 2 NUT, Hex Side Lock, 3/8-16
14 502501324 1 CAPSCREW, Hex Head, 3/8-16 x 3
15 5025165 2 WASHER, Fender, 3/8
16 5047716 1 SPACER
17 5020876B 2 BUSHING, Brass
18 503847717 1 TRANSAXLE IDLER ARM, (Orange)
19 5043627 1 IDLER PULLEY ASSEMBLY
20 5025156 1 WASHER, 3/8
21 502501316 1 CAPSCREW, Hex Head, 3/8-16 x 2
22 5047914 1 TRANSAXLE DRIVE PULLEY
The above parts group applies to the following Mfg. Nos.:
2004 9 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

Transaxle SERVICE PARTS
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
5022905
The above parts group applies to the following Mfg. Nos.:
2004 10 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Transaxle SERVICE PARTS
Footnotes
6 50229051 10.5 SEALANT
9 50229052 1 SHAFT, INPUT
10 50229053 1 RING - RETAINING
11 50229054 1 SPACER
12 50229055 3 RING - RETAINING
14 50229056 1 BALL BEARING
32 50229057 2 OUTBOARD SLEEVE BEARING
35 50229058 1 AXLE SHAFT - RH
36 50229059 1 AXLE SHAFT - LH
55 502290510 1 SPRING - HELICAL COMPRESSION
56 502290511 1 WASHER
57 502290512 78.8 20W-50 OIL
101 5022967 1 HYDRO RETURN SPRING
119 502290513 1 FAN, 6”, 10 BLADE
128 502290514 1 EXPANSION TANK KIT
130 502290515 1 FAN/PULLEY KIT (includes Ref. 119)
The above parts group applies to the following Mfg. Nos.:
2004 11 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

Controls Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
2
2
3
3
4
5
4
5
6
7
7
8
8
9
9
10
10
11
12
13 14
15
16
12
12
12
12
12
13
13
13
13
13
13
14
14
14
14
14
15
15
15
15
15
15
16
16
16
17
18
19
20
21
22
23
23
25
24
26
27
26
27
28
29
30
31
32
33
34
14
36
35
FI0034
The above parts group applies to the following Mfg. Nos.:
2004 12 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Controls Group
Footnotes
1 503849175 1 OPERATOR PRESENCE HANDLE - RH, (Orange)
2 5021490 2 VINYL GRIP
3 5025034 2 NUT, Hex, 3/8-16
4 5043417 2 ADJUSTER LINKAGE
5 5045943 2 SHOULDER SPACER
6 5047723 1 SWITCH ROD
7 5048327 1 BRAKE ROD
8 5020047 3 COLLAR, Set, 5/16
9 503848547 2 THUMB CONTROL LEVER, Complete, (Orange), (Includes Ref No. 10)
10 5025510 2 FOAM GRIP
11 503848544 1 PIVOT CONTROL - RH, (Orange)
12 50252138 7 PIN, Clevis, 5/16 x 1
13 5020979 8 CLEVIS, Plastic, 5/16-24
14 50252016 8 PIN, Cotter
15 5025033 8 NUT, Hex, 5/16-24
16 5047642 2 THUMB CONTROL ROD
17 5025100 2 NUT, Hex Side Lock, 3/8-16
18 5025126 4 NUT, Hex Serrated Flange, 1/4-20
19 503848545 1 PIVOT CONTROL - LH, (Orange)
20 503849176 1 OPERATOR PRESENCE HANDLE - LH, (Orange)
21 50250106 4 CAPSCREW, Hex Head, 1/4-20 x 3/4
22 5025223 2 SHOULDER BOLT, 1/2 x 1
23 5025128 2 NUT, Hex Serrated Flange, 3/8-16
24 5025155 4 WASHER, 5/16
25 50250116 4 CAPSCREW, Hex Head, 5/16-18 x 3/4
26 5025057 4 NUT, Hex Nylon Lock, 5/16-18
27 5021098 2 BEARING, Flange
28 502501332 1 CAPSCREW, Hex Head, 3/8-16 x 4
29 5049352 1 SPRING, Extension
30 5048328 1 BRAKE LINKAGE ROD
31 5047732 1 DUMP VALVE ROD
32 5022481 2 COLLAR, Set, 1/4
33 5047740 1 LINK STUD
34 503847697 1 CONTROL SHAFT ASSEMBLY, (Orange)
35 502505514 1 CAPSCREW, Hex Head, TFL, 5/16-18 x 1-3/4
36 5025127 2 NUT, Hex Serrated Flange, 5/16-18
The above parts group applies to the following Mfg. Nos.:
2004 13 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

Electrical Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
To Electric
Clutch
To Alternator
To Engine
Magneto
3
4
5
6
To Engine
Mount Bolt
UNDER CONTROL PANEL
Operator Presence
Switch
UNDER ENGINE DECK
1
2
7
FI0038
The above parts group applies to the following Mfg. Nos.:
2004 14 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Electrical Group
Footnotes
1 5047772 1 WIRE HARNESS
2 5022180 1 SWITCH, PTO
3 5021842 1 SWITCH, Ignition, Complete (Includes Ref No. 4-6)
4 5022789 1 KEY, Ignition, Molded (set of 2)
5 5022790 1 COVER
6 5022791 1 PLASTIC NUT
7 5021769 1 SWITCH, NC
The above parts group applies to the following Mfg. Nos.:
2004 15 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
y
dro Cut
TP 400-4077-01-HC-S

Fuel Tank Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
2
5
4
6
7
8
4
5
3
4
FI0035
The above parts group applies to the following Mfg. Nos.:
2004 16 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Fuel Tank Group
Footnotes
1 5022158 1 FUEL TANK CAP
2 5048149 1 FUEL TANK
3 50250136 4 CAPSCREW, Hex Head, 3/8-16 x 3/4
4 5025156 8 WASHER, 3/8
5 502501310 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/4
6 503848342 1 FUEL TANK MOUNT - LH, (Orange)
7 5025128 4 NUT, Hex Serrated Flange, 3/8-16
8 503848343 1 FUEL TANK MOUNT - RH, (Orange)
The above parts group applies to the following Mfg. Nos.:
2004 17 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

Fuel Tank Supply Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
Connect to
Fuel Pump
11
1
1
10
11
Tank Components
2345645
78
9
9
FI0036
The above parts group applies to the following Mfg. Nos.:
2004 18 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

PART NO. DESCRIPTIONREF NO QTY.
Fuel Tank Supply Group
Footnotes
1 5020835 6 CLAMP, Hose
2 50508317 1 HOSE, 7 inch (supplied with engine)
3 50211783 1 FUEL FILTER
4 505083119 2 HOSE, 19-1/2 inch
5 505083318 2 WIRE LOOM, 18 inch
6 5021235 1 VALVE, FUel Shut-Off
7 5023061 1 ELBOW FITTING
8 1726400 1 GROMMET
9 5023069 2 HOSE CLAMP
10 505092520 1 HOSE, 20 inch
11 5023067 1 SCREEN FITTING
The above parts group applies to the following Mfg. Nos.:
2004 19 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
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TP 400-4077-01-HC-S

Wheel & Tire Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
2
4
5
3
6
7
8
6
FI0037
The above parts group applies to the following Mfg. Nos.:
2004 20 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694562 - H
y
dro Cut
TP 400-4077-01-HC-S