SIP 01967 User manual

24
FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.
Ref: 101212
1
5 Ton Log Splitter
Please read and fully understand the instructions in
this manual before operation. Keep this manual
safe for future reference
01967

2
23
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
5 Ton log splitter - SIP Pt. No. 01967
Conforms to the requirements of the following directive(s), as indicated.
2006/95/EC Low Voltage Directive
2006/42/EC Machinery Directive
2004/108/EC EMC Directive
2002/95/EC ROHS Directive
As Amended By
2008/35/EC
And the following harmonised standard(s)
EN 55014-1:2006+A1:2009+A2:2011
EN 55014-2:1997+A1:2001+A2:2008
EN 61000-3-2:2006+A1:2009+A2:2009
EN 61000-3-11:2000
EN 60204-1:2006+A1:2009
EN 609-1:1999+A1:2003+A2:2009
Signed: …………………………………...
Mr P. Ippaso - Director - SIP (Industrial Products) Ltd
Date: 24/10/2012.
DECLARATION OF CONFORMITY

22
NOTES
3
CONTENTS
Page No. Description
4 Safety instructions
7 Electrical connection
8 Guarantee
9 Getting to know your log splitter
12 Technical specifications
12 Operating instructions
15 Maintenance
16 Wiring diagram
17 Troubleshooting
18 Exploded diagram
19 Parts list
12 Notes
23 Declaration of conformity

4
SAFETY INSTRUCTIONS
IMPORTANT: Please read the following instructions carefully, failure to do so could
lead to serious personal injury and / or damage to the Log splitter.
When using your log splitter, basic safety precautions should always be followed to
reduce the risk of fire, electric shock, personal injury and / or damage to the log split-
ter. Read all these instructions before operating the log splitter and save this user man-
ual for future reference.
SIP recommends that this log splitter should not be modified or used for any applica-
tion other than that for which it was designed. If you are unsure of its relative applica-
tions do not hesitate to contact us and we will be more than happy to advise you.
KNOW YOUR LOG SPLITTER: Read and understand the owner's manual and labels af-
fixed to the log splitter. Learn its applications and limitations, as well as the potential
hazards specific to it.
DO NOT USE THE LOG SPLITTER IN DANGEROUS ENVIRONMENTS: Do not use your log
splitter in damp or wet locations, or expose it to rain / water. Always provide adequate
space around the log splitter.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area.
STAY ALERT: Always watch what you are doing and use common sense.
DISCONNECT THE LOG SPLITTER FROM THE MAINS SUPPLY: When not in use.
DO NOT ABUSE THE MAINS LEAD: Never pull the mains lead it to remove the plug from
the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the
mains lead is damaged, it must be replaced by the manufacturer or its service agent
or a similarly qualified person in order to avoid unwanted hazards.
HAVE YOUR LOG SPLITTER REPAIRED BY A QUALIFIED PERSON: The log splitter is in ac-
cordance with the relevant safety requirements. Repairs should only be carried out by
qualified persons using original spare parts, otherwise this may result in considerable
danger to the user, and void your warranty.
DANGER! Check that the log splitter is in sound condition and good working order.
Take immediate action to repair or replace damaged parts.
USE RECOMMENDED PARTS ONLY - Unapproved parts may be dangerous and will
invalidate the warranty.
WARNING! Only operate on a level and stable surface.
WARNING! Do not allow untrained persons to operate the machine and do not oper-
ate the machine without all covers etc. correctly fitted.
WARNING! RISK OF ELECTRIC SHOCK. Do not expose the log splitter to water spray,
rain, dripping water or moisture of any kind.
Do not move the machine when it is running.
Do not leave the machine unattended when in use. Switch the machine off and
unplug from the mains supply before leaving the work area.
Do not allow children or animals near the log splitter, particularly when in use.
Ensure that the log splitter is correctly turned off when not in use and store in a safe,
21
PARTS LIST….CONT
62 Dipstick Gasket WD03-00062
63 Dipstick WD03-00063
64 Motor with switch WD03-00064
65 Motor WD03-00065
66 Switch box WD03-00066
67 Bolt WD03-00067
68 Nut WD03-00068
69 Spring Washer WD03-00069
70 Bolt WD03-00070
71 Motor Cover WD03-00071
72 Motor Support Shoe - Left WD03-00072
73 Motor Support Shoe - Right WD03-00073
74 Washer WD03-00074
75 Pin WD03-00075
76 Gear Housing Plate WD03-00076
77 Gear WD03-00077
78 Gear Shaft Snap Washer WD03-00078
79 Pin WD03-00079
80 Gear Shaft WD03-00080
81 Sliding Bearing WD03-00081
82 O-ring WD03-00082
83 Pump Cover WD03-00083
84 Bolt WD03-00084
85 Spring washer WD03-00085
86 Washer WD03-00086
87 Bolt WD03-00087
88 Wheel Cover WD03-00088
89 Wheel Shaft Snap Ring WD03-00089
90 Wheel WD03-00090
N/A Switch WD03-00091

20
PARTS LIST….cont
31 Safety Valve Bolt WD03-00031
32 O-ring WD03-00032
33 Round Head Nut WD03-00033
34 Lever Guard WD03-00034
35 Nut WD03-00035
36 Lever Weldment WD03-00036
37 Lever Head WD03-00037
38 Lever Nut WD03-00038
39 Wheel Frame Plate Weldment WD03-00039
40 Steel Ball, 6 WD03-00040
41 Circlip WD03-00041
42 Restore Valve Spring WD03-00042
43 Valve Rod WD03-00043
44 O-ring WD03-00044
45 Valve Sleeve WD03-00045
46 O-ring WD03-00046
47 Sliding Sleeve Spring WD03-00047
48 O-Ring WD03-00048
49 Sliding Sleeve WD03-00049
50 Washer WD03-00050
51 Valve Plug WD03-00051
52 Lower Plastic Insert WD03-00052
53 Drawing Weldment WD03-00053
54 Loose Nut WD03-00054
55 Hex Bolt WD03-00055
56 Washer WD03-00056
57 Motor Shaft Seal WD03-00057
58 Steel Ball, 2.5 WD03-00058
59 Carriage WD03-00059
60 Support Leg WD03-00060
61 Cylinder Cover - Right WD03-00061
5
SAFETY INSTRUCTIONS….cont
dry area, out of reach of children.
Do not unplug the log splitter to switch it off - always use the on/off switch.
Never stand on the log splitter.
DO NOT dismantle or tamper with the log splitter, as this may be dangerous and will
invalidate the warranty.
If a problem with the log splitter is experienced, or if the mains lead or plug become
damaged, contact your distributor for repair.
If the log splitter is to be used on business premises - ensure that all local and national
regulations are followed concerning the use of portable appliance at work.
WARNING: Risk of Electric Shock!
Use only the electrical power (voltage and frequency) specified on the model plate
of the log splitter. If in doubt contact the manufacturer.
Use only a three-prong, grounded / earthed mains supply.
ALWAYS unplug the log splitter when not in use.
AVOID DANGEROUS CONDITIONS: Place the log splitter on a 60-75cm high, stable, flat
and level work bench where there is plenty of room for handling, if not possible use the
optional leg stand (SIP code 01971), it must whenever possible bolted to the work
bench, keep your work area clean and free of clutter.
INSPECT THE LOG: Make sure there are no nails or foreign objects in logs to be split, the
end of the log must be cut square, branches must be cut of flush to the trunk.
DO NOT OVER REACH: Floor must not be slippery, keep proper footing and balance at
all times, never stand on the log splitter, serious injury could occur if the tool is tipped
or if the cutting wedge is contacted unintentionally contacted, do not store anything
above or near the log splitter where anyone might stand on the tool to reach them.
DO NOT FORCE THE TOOL: It will do a better and safer job, never try to split logs larger
than those indicated in the technical specifications table, this could be dangerous
and may damage the machine, do not use the log splitter for a purpose for which is
was not designed for.
MAINTAIN YOUR LOG SPLITTER: Keep the log splitter clean for the best and safest per-
formance.

6
SAFETY INSTRUCTIONS….cont
Safety Symbols Used Throughout This Manual:
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.
CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible
conditions and situations that may occur. It must be understood by the operator that com-
mon sense and caution are factors which cannot be built into this product, but must be ap-
plied.
19
PARTS LIST
No. Description SIP Part No.
1 Cylinder WD03-00001
2 Piston O-ring WD03-00002
3 Piston WD03-00003
4 O-ring WD03-00004
5 Spring WD03-00005
6 Piston Rod Weldment WD03-00006
7 Nut WD03-00007
8 Washer WD03-00008
9 Moving Handle WD03-00009
10 Hex Bolt WD03-00010
11 Nut M14 WD03-00011
12 Plastic Seal WD03-00012
13 Bleed Screw WD03-00013
14 O-ring WD03-00014
15 Long Stub WD03-00015
16 Hex Bolt WD03-00016
17 Spring washer WD03-00017
18 Nut WD03-00018
19 Support Plate WD03-00019
20 Oil Tank WD03-00020
21 Hex Bolt WD03-00021
22 Washer WD03-00022
23 Upper Plastic Insert WD03-00023
24 Log Pusher Weldment WD03-00024
25 Nut WD03-00025
26 O-ring WD03-00026
27 Cylinder Cover - Left WD03-00027
28 Copper Gasket WD03-00028
29 Safety Valve Spring WD03-00029
30 Screw WD03-00030

18
EXPLODED DIAGRAM
7
ELECTRICAL CONNECTION
WARNING! It is the responsibility of the owner and the operator to read, understand
and comply with the following:
You must check all electrical products, before use, to ensure that they are safe.
You must inspect power cables, plugs, sockets and any other connectors for wear or
damage.
You must ensure that the risk of electric shock is minimised by the installation of appro-
priate safety devices; A residual current circuit Breaker (RCCB) should be incorporated
in the main distribution board. We also recommend that a residual current
Device (RCD) is used. It is particularly important to use an RCD with portable products
that are plugged into a supply which is not protected by an RCCB. If in any doubt
consult a qualified electrician.
Connecting to the power supply:
This SIP log splitter is fitted with a standard 230v ~ 13 amp type plug. Before using the
log splitter, inspect the mains lead and plug to ensure that neither are damaged. If
any damage is visible have the log splitter inspected / repaired by a suitably quali-
fied person. If it is necessary to replace the plug a heavy duty impact resistant plug
would be preferable.
Yellow / green Earth
Blue Neutral
Brown Live
As the colours of the wires may not correspond with the markings in your plug, pro-
ceed as follows: The wire which is coloured blue, must be connected to the terminal
marked with N or coloured black. The wire which is coloured brown, must be connect-
ed to the terminal, which is marked L or coloured red. The wire which is coloured yel-
low / green should be connected to the terminal which is coloured the same or
marked
Always secure the wires in the plug terminal carefully and tight-
ly. Secure the cable in the cord grip carefully.
The wires for the plug are coloured in the following way:

8
Note: Always make sure the mains supply is of the correct voltage and the
correct fuse protection is used. In the event of replacing the fuse always
replace the fuse with the same value as the original.
Warning: Never connect live or neutral wires to the earth terminal of the plug.
Only fit an approved plug with the correct rated fuse. If in doubt consult a quali-
fied electrician.
GUARANTEE
Guarantee:
This SIP log splitter is covered by a 12 month parts and labour warranty covering failure
due to manufacturers defects. This does not cover failure due to misuse or operating
the machine outside the scope of this manual - any claims deemed to be outside
the scope of the warranty may be subject to charges Including, but not limited to
parts, labour and carriage costs. Consumable items such as fuses and oil are not cov-
ered by the warranty.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
Proof of purchase will be required before any warranty can be honoured.
Note: Proof of purchase will be required before any warranty can be hon-
oured.
ELECTRICAL CONNECTION….cont
Note: If an extension lead is required in order to reach the mains supply;
ensure that this too is rated for the correct voltage and fuse rating.
Note: The cross section of the extension lead should be checked so that it is
of sufficient size so as to reduce the chances of voltage drops.
17
TROUBLESHOOTING
Fails to split logs
Log is improperly positioned.
The size or hardness of the log
exceeds the capacity of the
machine.
Wedge cutting edge is blunt.
Oil leaks.
Unauthorised adjustment was
made on the max pressure
limit screw.
Refer to operating instruc-
tions (pg13).
Reduce the log size.
Refer to sharpening wedge
(pg16)
Contact the distributor
Contact the distributor
Log pusher vibrates
or unusual move-
ment.
Lack of hydraulic oil and ex-
cessive air in the system.
Check the oil level for possi-
ble refill, contact the distribu-
tor for repair if oil level is ok.
Oil leaks around
the cylinder ram or
from other posi-
tions.
Air sealed in the hydraulic sys-
tem while operating.
Bleed screw is not tightened
before moving the log splitter.
Oil drain bolt not tight.
Hydraulic control valve as-
sembly or seals worn.
Loosen bleed screw before
operating the log splitter.
Tighten the bleed screw up.
Tighten the oil drain bolt.
Contact the distributor for
repair.

16
MAINTENANCE INSTRUCTIONS….cont
Sharpening The Wedge:
This log splitter is equipped with reinforced splitting wedge with a blade that is specially
treated. After long periods of operation, and when required, sharpen the wedge using
a fine-toothed file removing any burrs or flat spots on the edge.
WIRING DIAGRAM
9
GETTING TO KNOW YOUR LOG SPLITTER
1 Log pusher 9 Switch box
2 Work table 10 Wheels
3 Wedge 11 Hydraulic control lever
4 Lift handle 12 Control lever guard
5 Support leg 13 Bleed screw
6 Log retaining plates 14 Oil drain bolt with dipstick
7 Switch 15 Max. pressure limit screw
8 Motor

10
Any log splitter may throw foreign objects into the eyes, this can cause
permanent eye damage, always wear safety goggles, everyday eye-
glasses have only impact resistant lenses, they are not safety glasses.
Take used oil to an authorized collection point or follow the stipulations in
the country where the log splitter is used. Do not discharge into drains, soil
or water.
Unplug when not in use, before making adjustments, changing parts,
cleaning, or working on the log splitter.
Read and understand the owner’s manual and labels affixed to the log
splitter. learn its application and limitations as well as the specific potential
hazards peculiar to it.
GETTING TO KNOW YOUR LOG SPLITTER….cont
IMPORTANT: Do not adjust the max pressure limit screw (15), the max pres-
sure was pre-set to 5 tons, unauthorised resetting will the cause the hydrau-
lic pump to fail and will void your warranty.
Warning Labels Attached To The Log Splitter:
15
MAINTENANCE INSTRUCTIONS
Emptying
Filling
Make sure all moving parts stop and the
log splitter is unplugged.
Unscrew the oil drain bolt (14) and re-
move it.
Pivot the log splitter up onto its leg sup-
port (shown in diagram), and empty the
oil into a 4 litre capacity container.
Emptying.
Filling with fresh hydraulic oil.
Pivot the log splitter onto its motor end.
Refill with fresh hydraulic oil (approx.
3.5 litre).
Clean the dipstick on the oil drain bolt
and put back into the oil tank whilst
keeping the log splitter vertical.
Take out the dipstick and make sure
the oil is just between the two grooves.
Fit the oil drain bolt and retighten, be-
fore returning it to the horizontal posi-
tion.
Replacing The Hydraulic Oil:
CAUTION: At least 2 persons are required to carry out this operation.