Sirius Satellite Radio CRYSTAL PV User manual

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
INSTALLATION MANUAL FOR CRYSTAL PV MODULES
TS EN 61215, TS EN 61730
IEC 61215, IEC 61730, IEC 62804 (PID FREE) ISO
9001:2015, ISO 14001:2015, ISO 45001: 2018,ISO 27001:2013, ISO 10002:2004

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
1- PURPOSE OF THIS MANUAL
Thank you for preferring ELIN Photovoltaic Modules (hereinafter referred to as "PV Module"). This Manual will
provide information on how to properly install ELIN PV modules. This Manual must be read and understood before
installation. For more information and questions, please contact our technical department ([e-mail]). The
When installing the module installer(s) must comply with all safety precautions and local laws described in this
Manual. Keep this manual in a safe place for future maintenance and repair requests, such as PV Modules sale or
disposal.
2- SECURITY
2.1 GENERAL SAFETY
PV modules are convenient for application class A, which can be used in systems greater than 50V DC or 240W
where general communication access is expected. PV modules convenient for safety through this part of IEC 61730
and IEC 61730-2 and within this application class are considered to meet the requirements for Safety Class II.
•PV modules will be properly grounded in accordance with the instructions given in this Manual or the requirements
of the National Electrical Code.
•Installing PV modules requires special skill and information. Installation should only be carried out by qualified
personnel. Electrical connections must be realized by a licensed electrician complying with local codes and
regulations (NEC for USA and CEC for Canada).
•Installers, must assume all risks of injury during installation, including but not limited to the risk of electric shock.
•When a single PV module is exposed to direct sunlight it may generate voltage more than 30V DC. Accessing a
DC voltage of 30V or higher is potentially dangerous.
•PV modules convert light energy into DC electrical energy designed for outdoor use. PV modules can be mounted
on the ground, roof, vehicles or boats etc. The correct design of support structures is the responsibility of system
designers and installers.
•Do not use mirrors or other magnifying glasses to focus sunlight on the PV modules.
•When installing PV modules, all local, regional and national regulations must be observed. If necessary, a building
permit must be obtained.
•Use only equipment, connectors, cables and support frames compatible with the PV modules.
•Do not clean modules with chemicals.

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
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2.2 TRANSPORT SAFETY
 Do not lift PV module, module’s connection box or electrical leads by grasping.
•Do not stand on or step on the PV modules or place heavy objects on them.
•Do not drop the PV module or allow objects to fall on the PV module.
•Be careful when transporting and installing PV modules.
•Do not attempt to disassemble the PV modules and do not remove any tags (power and/or frame) or components
from the PV modules.
•Do not apply paint or adhesive to the PV module’s top surface.
•Do not scratch or bump the backsheet.
•Do not drill holes in the frame. This can reduce the frame’s mechanical strength and cause microcracking in the
cells due to vibration.
•Do not break/peel the frame’s anodized coating (except for the ground connection), this can cause
corrosion/rusting of the frame.
•Do not use PV modules with broken glass or torn backs with a shock hazard.
•Do not keep PV modules wet unless they have appropriate protection.
•Do not expose the PV module to sunlight until installation to avoid unnecessary degradation.
•Please make sure that there is no severe vibration on the PV module during the shipping process. These vibrations
can cause microcracks in the cell or damage the module.
2.3 INSTALLATION SAFETY
•Installation must comply with IEC standard, Safety Standard for Electrical Installations.
•Don not disconnect under load.
•Whether the PV module is connected or not; do not touch the conductive parts, junction box, diode, etc., which
may cause burns, sparks and fatal shock.
•Do not unnecessarily touch the PV module during installation.
•Do not work under rain, snow or windy conditions.
•Do not expose PV modules to artificial sunlight. Cover the PV module with a completely opaque material to
prevent electricity generation during installation,
•Do not put metal rings, watch bands, ear, nose, lip rings or other metal objects on during installation or repair.

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
•Only use insulated tools suitable for work in electrical installations.
•Safety regulations must be followed for all other system components, including wires and cables, connectors,
charge regulators, inverters, storage batteries, rechargeable batteries, etc.
•The current and voltage generated under normal outdoor conditions will differ from the values listed in the
product brochures. When designing systems, current and short-circuit current should be multiplied by a factor of
1.25 to identify component ratings.
•Use only connectors complying with PV module connectors. Unauthorized connectors’ removal will void the
warranty.
•As this may void the warranty do not disassemble installed modules for another project.
•Do not install PV modules within 50 m of the shoreline.
2.4 FIRE SAFETY
•The fire rating for this module is valid only if this Manual is followed.
•Consult your local authority for building or structural fire safety guidelines and requirements.
•Do not use the PV modules in places where flammable gases may be emitted and near equipment.
•Laws and regulations must be observed when installing PV modules.
3- PRODUCT DEFINITION
Each module has a unique serial number and rear power label.
Barcode 1: It is glued inside the PV modules.
Barcode 2: It is attached to the Long Frame side.
Label: It is attached to the back of the PV modules, Involves characteristic parameters of PV modules.
Check the serial number on the barcode along with the packing list when unpacking. When you need support from
ELIN for any PV module, give the PV Module’s serial number.

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
4- MECHANICAL INSTALLATION
4.1 GENERAL INSTALLATION PRINCIPAL
•Modules can be installed in both horizontal and vertical positions. 1
•It is suggested to install the same size and type of module in a single PV series.
•PV modules should be installed high enough to keep them away from potential shading, fuzzy sands/dust, snow
and water.
•It is suggested to install the PV modules 30 cm above the ground to ensure air circulation.
•Appropriate installation structures must be selected to meet the required mechanical load.
•It is suggested to install the PV modules with a minimum angle of 10 degrees so that dust can be easily flushed.
•It is suggested to leave a minimum gap of 10 mm between PV modules for materials’ thermal expansion.
•PV modules must be properly installed according to the respective mechanical load requirement.
4.2 POSITION AND ANGLE SELECTION
It is recommended to install PV modules where sunlight sources are most favorable. Module should typically face
south in the Northern Hemisphere, and in the Southern Hemisphere the modules should typically face north. The
optimal mounting angle varies with different latitudes and longitudes; please consult experts with appropriate
qualifications when identifying installation locations and angles.
When choosing a site, Avoid trees, buildings or obstacles that may create shadows on the PV module. Despite the
fact that factory installed bypass diodes of PV module will minimize this effect, shading causes hot spot and
power loss.
Do not install the PV module near naked flames or flammable materials.
Do not install the PV module where it will be immersed in water or subject to continuous exposure to water from a tap or
fountain.
4.3 SCREW INSTALLATION
Each PV module has 8 mounting holes. (Illustrated in Drawing 1). Module’s downward mechanical load resistance,
will be different depending on the mounting holes used. (Shown in Table 1) Please use all 8 of these to support and
fix the structure. The module frame must be attached to a mounting rail using M8 corrosion resistant screws with
spring washers and flat washers in eight symmetrical positions on the PV module.
Applied torque, must be big as to be fixed. The reference torque value for M8 screw is 16 ~ 20N*m.

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
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Drawing
1
Table 1
Installation Holes Used
Mechanical Load
8 Installation Holes
5400Pa
4 Installation Holes (internal）
2400Pa
4 Nextracker Holes (only type 72 module)
2400Pa
4.4 INSTALLATION
Modules can be fixed on both the long and short side of the module using a minimum of four clamps within the
limitations shown in Drawing 2 and 3. The modules are designed to withstand a downward force of up to 5400Pa
(550kg/m2) or 2400Pa (244kg/m2) depending on the site-specific loads such as wind or snow to be applied, where
they are clamped (Illustrated in Table 2 and Table 3). The forces need to be considered separately to ensure that
this limit is not exceeded for each respective assembling option.

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
4.4.1. Long side installation;
Drawing 2
Table 2
a(mm)
b(mm)
Clamp
Length
A(mm)
B(mm)
Load
(Pa)
1985/
1970/1956
992/1002
≥50mm
280
580
5400
50
580
2400
1665/
1650/1640
992/1002
≥50mm
180
480
5400
50
480
2400
2180
1002
≥50mm
300
600
5400
50
600
2400
2288
1134
≥50mm
350
650
5400
2094
1038
≥50mm
300
600
5400
1996/2015
992/1002
≥50mm
280
580
5400
50
580
2400
1755
1038
≥50mm
200
500
5400
1674/1690
992/1002
≥50mm
180
480
5400
50
480
2400
1852
1002
≥50mm
200
500
5400
50
500
2400
1941
1048/1066
≥50mm
280
580
5400
50
580
2400
1623
1048/1066
≥50mm
180
480
5400
50
480
2400

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
4.4.2. Short Side
installation;
Drawing 3
Table 3
c(mm)
d(mm)
Clamp
Length
uğu
C(mm)
D(mm)
Load(Pa)
1985/
1970/1956
992/1002
≥50mm
50
248
2400
1665/
1650/1640
992/1002
≥50mm
50
248
2400
2180
1002
≥50mm
50
248
2400
2288
1134
≥50mm
60
280
2400
1996/2015
/2094
992/1002
1038
≥50mm
50
248
2400
1755/
1674/1690
1038/
992/1002
≥50mm
50
248
2400
1852
1002
≥50mm
50
248
2400
1941
1048/1066
≥50mm
50
248
2400
1623
1048/1066
≥50mm
50
248
2400

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
4.5 ELECTRICAL INSTALLATION
WARNING: Electricity Hazard
This module generates electricity when exposed to light. Follow all applicable electrical safety precautions.
•ONLY qualified personnel may install or maintain these PV modules.
•Be aware of high DC voltage hazard when connecting the module.
•Do not damage or scratch the back surface of the module.
•Do not handle or install the module when wet.
Cabling components must be compatible with PV modules.
Series connected PV modules will have similar current. Voc value of a PV string series, should not be higher than
the maximum system voltage. (Reference the maximum system voltage value marked on the label.) The Voc
temperature coefficient characteristic and the extremely low temperature of the installation site must be taken
into account when calculating the Voc value of the PV series.
Parallel connected PV modules will have similar Voltage. Isc temperature coefficient characteristic and the
extremely high temperature of the installation site must be taken into account when calculating Isc value of PV
series.
Please refer to local regulations to identify the size, type and temperature of system cabling.
The cross-sectional area and cable connector capacity must meet the PV system’s maximum short-circuit. (For a
single component, we suggest that the cross-sectional area of the cables to be 4 mm2 and connectors’ current to
be more than 15A), otherwise the cables and connectors will overheat due to high current.
Attention please: Cables’ temperature limit is 85°C and connector’s temperature limit is 105°C.
Always consult a qualified system designer or integrator.
Building permits, inspections and approvals are usually required by the local utility.
Before installation, make sure that the connector is well protected and is it is free from foreign matter such as soil,
sand, gravel in the connector. If this is the case, it should be cleaned before installation. If the connector is
damaged or deformed connector must be replaced before use; if there is no spare connector, please contact ELIN
in a timely fashion.
Description: If you need a conversion cable, see Annex-1 for details.

Başkent O.S.B. 23. Cadde #2 Malıköy Sincan / Ankara
www.siriuspv.com
4.6 GROUNDING
Where common grounding equipment (nuts, bolts, star washers, cast ring lock washers, flat washers and the like) is
used to connect a listed grounding / bonding device, the joint must be made in accordance with the grounding
device manufacturer's instructions.
For grounding and connection requirements, please refer to regional and national safety and electrical standards.
If grounding is required, use a suggested connector type or equivalent for the ground wire.
If grounding is required, the ground wire must be properly linked to the module frame to ensure sufficient
electrical connection. (Grounding hole is illustrated in Drawing 4)
When the system operates in high humidity and high temperature conditions, transformer-based inverter is
highly recommended to reduce the risk of higher power drop rate.
Drawing 4
5- MAINTENANCE
Clean the module glass surface regularly with clean water and a soft sponge or cloth. A mild, non-abrasive cleaner
can be used to remove stubborn dirt. Water with a high mineral content is not recommended when cleaning the
module.
To verify that they are clean, sound, undamaged and free of corrosion check the electrical, grounding and
mechanical connections every six months.
If any problems arise, consult a professional for recommendations.
Attention: Follow the maintenance instructions for all components used in the system, such as support frames
(construction materials), charge controllers, inverters, batteries, etc.