Ski-Doo Tundra Skandic Series Manual

In USA, products are distributed by Bombardier Motor Corporation
of America. In Canada, products are distributed by Bombardier Inc.
The following are trademarks of Bombardier Inc or its subsidiaries.
BOMBARDIER®ROTAX TM SKANDIC®*
SKI-DOO®TUNDRATM *RER
TM
D.E.S.S.TM SUV TM
Printed in Canada (mmo2004-001a.fm GM)
TM ®* are trademarks and ®are registered trademarks of Bombardier Inc or its subsidiaries.
© 2003 Bombardier Inc. All rights reserved.
SAFETY WARNING
Disregarding any of the safety precautions and instructions con-
tained in this Operator’s Guide, Safety Videocassette or on-product
warnings may result in injury, including the possibility of death.
This Operator’s Guide and Safety Videocassette should remain
with the unit at time of resale.
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2004 SKI-DOO OPERATOR’S GUIDE
This guide is applicable to:
Tun dr a TM
and to the following SkandicTM series models:
Skandic LT/LT E/WT/SWT/WT LC/SUV 550/SUV TM 600
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FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile.
Whatever model you have chosen, it is backed by the Bombardier
warranty and a network of authorized SKI-DOO snowmobile dealers
ready to provide the parts, service or accessories you may require.
The Operator’s Guide has beenprepared to acquaint theowner/operator
and passenger with this new snowmobile and its various controls, main-
tenance and safe riding instructions. This guide is indispensable for the
proper use of the product and should be kept with this snowmobile at
all times.
Make sure you read and understand the content of this Operator’s
Guide.
For any questions pertaining to the warranty and its application, consult
the WARRANTY section in this guide, and/or an authorized SKI-DOO
dealer.
This guide uses the following safety alert symbol in conjunction with
signal words to indicate a potential personal injury hazard.
NOTE: Indicates supplementary information needed to fully com-
plete an instruction.
Although the mere reading of such information does not eliminate
the hazard, the understanding and application of the information will
promote the correct use of the vehicle.
Your dealer is committed to your satisfaction. He has taken training
to perform the initial set-up and inspection of your snowmobile as
well as completed the final adjustment required to suit your specific
weight and riding environment before you took possession. At deliv-
ery, your dealer would have explained the snowmobile controls and
provided you with a brief explanation of the various suspension ad-
justments. We trust you have taken full advantage of this!
WARNING
Indicates a potentially hazardous situation which, if not avoid-
ed, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. When used without the
safety alert symbol , potential hazard exists for property dam-
age only.
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3
At delivery, you were also informed of the warranty coverage and
completed the Warranty Registration Form which is to be sent to us
for processing.
The information and components/system descriptions contained in
this guide are correct at time of publication. Bombardier Inc., howev-
er maintains a policy of continuous improvement of its products with-
out imposing upon itself any obligation to install them on products
previously manufactured.
Because of its ongoing commitment to product quality and innova-
tion, Bombardier reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment with-
out incurring obligation.
The illustrations in this document show the typical construction of
the different assemblies and, in all cases, may not reproduce the full
detail or exact shape of the parts shown, however, they represent
parts which have the same or a similar function.
It is understood that this guide may be translated into another lan-
guage. In the event of any discrepancy, the English version shall pre-
vail.
Specifications are given in the SI metric system with the SAE U.S.
equivalent in parenthesis. Where precise accuracy is not required,
some conversions are rounded off for easier use.
Most components of this snowmobile are built with parts dimen-
sioned in the metric system. Most fasteners are metric and must not
be replaced by customary fasteners or vice versa.
We recommend genuine Bombardier products for replacement parts
and accessories. They’ve been specially designed for your vehicle and
manufactured to meet Bombardier’s demanding standards.
A Shop Manual can be obtained for complete service, maintenance
and more repair information.
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TABLE OF CONTENTS
SAFETY MEASURES............................................................ 7
SAFETY INFORMATION
INTRODUCTION......................................................................... 12
SAFETY LABELING.................................................................... 13
A WORD TO ALL SNOWMOBILERS......................................... 15
LAWS AND REGULATIONS...................................................... 16
SUMMARY OF ACCIDENT PREVENTION PRACTICES ........... 16
ENVIRONMENT ......................................................................... 20
VEHICLE INFORMATION
LIST OF HOT PARTS.................................................................. 24
LIST OF MOVING PARTS.......................................................... 24
BOMBARDIER LIMITED WARRANTY NORTH AMERICA
2004 SKI-DOO®SNOWMOBILES ............................................. 25
INTERNATIONAL BOMBARDIER LIMITED WARRANTY
2004 SKI-DOO®SNOWMOBILES ............................................. 28
FREQUENTLY ASKED QUESTIONS ......................................... 31
AUTHORIZED SKI-DOO DEALERS ........................................... 33
HOW TO IDENTIFY YOUR SNOWMOBILE .............................. 34
Vehicle Description Decal............................................................ 34
Serial Numbers............................................................................ 35
ON-VEHICLE IMPORTANT INSTRUCTIONS............................ 37
CONTROLS/INSTRUMENTS/EQUIPMENT ............................. 44
1) Throttle Lever ...................................................................... 46
2) Brake Lever ......................................................................... 46
3) Parking Brake Button or Lever ............................................ 46
4) Brake/Parking Brake/Low Oil Level Pilot Lamp (Red).......... 48
5) Gear Shift Lever or RER Button .......................................... 49
6) Reverse Pilot Lamp ............................................................. 53
7) Handlebar ............................................................................ 53
8) Holding Strap....................................................................... 53
9) Ignition Switch..................................................................... 54
10) Tether Cut-Out Switch ........................................................ 55
11) DESS Pilot Lamp ................................................................. 58
12) Engine Cut-Out Switch........................................................ 58
13) Headlamp Dimmer Switch .................................................. 59
14) High Beam Pilot Lamp (Blue) .............................................. 60
15) Rewind Starter Handle ........................................................ 60
16) Choke Lever ........................................................................ 60
17) Primer Button ...................................................................... 61
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18) Speedometer ....................................................................... 61
19) Odometer............................................................................. 61
20) Trip Meter ............................................................................ 61
21) Trip Meter Reset Button ...................................................... 62
22) Fuel Tank Cap/Gauge ........................................................... 62
23) Engine Overheat Warning Lamp (Red) ................................ 62
24) and 25) Heated Grip and Throttle Lever Switch................... 63
24) Heated Grip Switch.............................................................. 64
25) Heated Throttle Lever Switch .............................................. 64
26) Hood Latches....................................................................... 64
27) Electric Power Outlet........................................................... 65
28) Fuse ..................................................................................... 65
29) Front Grab Handles/Front Bumper....................................... 68
30) Storage Compartment ......................................................... 68
31) Rear Rack............................................................................. 69
32) Tool Kit ................................................................................. 70
33) Spark Plug Holder ................................................................ 70
34) Seat Strap ............................................................................ 72
35) Hitch..................................................................................... 72
36) Adjustable Suspensions....................................................... 72
General ....................................................................................... 72
Guidelines to Adjust Suspension ................................................ 73
Suspension Troubleshooting Chart............................................. 89
In Deep Snow ............................................................................. 89
Shields and Guards ..................................................................... 89
Windshield .................................................................................. 89
FUEL AND OIL ........................................................................... 90
Recommended Fuel ................................................................... 90
Recommended Oil...................................................................... 91
COLD WEATHER CARBURETION MODIFICATIONS .............. 92
BREAK-IN PERIOD..................................................................... 92
Engine......................................................................................... 92
Belt ............................................................................................. 92
10-Hour Inspection ..................................................................... 92
PRE-OPERATION CHECK.......................................................... 93
PRE-OPERATION CHECK LIST ................................................. 95
OPERATING INSTRUCTIONS................................................... 96
Principle of Operation ................................................................. 96
Starting the Engine ..................................................................... 97
Emergency Starting .................................................................... 100
Shutting Off the Engine .............................................................. 104
VEHICLE WARM-UP.................................................................. 104
RIDING THE VEHICLE ............................................................... 105
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HOW TO RIDE ............................................................................ 106
TERRAIN/RIDING VARIATIONS ............................................... 109
POST-OPERATION CARE .......................................................... 116
SPECIAL OPERATIONS ............................................................. 117
Riding at High Altitudes............................................................... 117
Engine Overheating..................................................................... 117
Fuel Flooded Engine.................................................................... 117
Rear Suspension Slider Shoe Sticking......................................... 117
PERIODIC MAINTENANCE CHART........................................... 118
FLUID LEVELS............................................................................ 120
Brake System .............................................................................. 120
Chaincase/Gearbox Oil Level....................................................... 121
Oil Injection System .................................................................... 124
Cooling System ........................................................................... 126
Battery Electrolyte....................................................................... 127
MAINTENANCE ......................................................................... 128
Vehicle Cleaning and Protection.................................................. 128
Belt Guard Removal and Installation ........................................... 129
Drive Belt Removal/Installation ................................................... 131
Drive Chain Tension .................................................................... 135
TRA III Drive Pulley Adjustment.................................................. 136
Drive Belt Condition .................................................................... 139
Brake Condition ........................................................................... 139
Brake Adjustment........................................................................ 139
Rear Suspension Condition ......................................................... 139
Suspension Stopper Strap Condition........................................... 139
Track Condition............................................................................ 140
Track Tension and Alignment...................................................... 140
Steering and Front Suspension Mechanism ............................... 145
Wear and Condition of Skis and Runners.................................... 145
Exhaust System .......................................................................... 145
Air Filter Cleaning ........................................................................ 146
Bulb Replacement....................................................................... 150
TOWING THE VEHICLE ............................................................. 154
TRANSPORTING THE VEHICLE................................................ 155
STORAGE AND PRESEASON PREPARATION......................... 155
Storage........................................................................................ 155
Preseason Preparation ................................................................ 155
TROUBLESHOOTING ................................................................ 156
SPECIFICATIONS ....................................................................... 160
CHANGE OF ADDRESS OR OWNERSHIP................................ 164
PRIVACY OBLIGATIONS/DISCLAIMER ................................... 164
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7
SAFETY MEASURES
Observe the Following Warnings:
The performance of some snowmobiles may significantly exceed
that of other snowmobiles you have operated. Therefore, use by
novice or inexperienced operators is not recommended.
Basic training is required for the safe operation of any snowmobile.
Study your Operator’s Guide paying particular attention to cautions
and warnings. Join your local snowmobile club: its social activities
and trail systems are planned for both fun and safety. Obtain basic
instructions from your snowmobile dealer, friend, fellow club mem-
ber or enroll in your state or provincial safety training program.
Know the local laws regarding snowmobiles and be aware of the
liability, property damage and insurance laws relating to your
equipment.
Always keep right hand side of the trail.
Always keep a safe distance from other snowmobiles and bystand-
ers.
Jumping a snowmobile is an unsafe and dangerous practice.
Know your snowmobile and treat it with the respect and care due
of any power driven machine. Common sense, proper handling
and routine maintenance will result in safer and enjoyable use.
Check your machine before each ride.
Always make a pre-start inspection BEFORE you turn on the igni-
tion.
If you are a parent, you must be the judge of your child’s capability
to understand, to operate and to control a snowmobile. Warn
against speeding, over confidence and carelessness. Never let chil-
dren snowmobile unsupervised.
Snowmobiles are used in many areas and in many snow condi-
tions. Not all models perform the same in similar conditions. Al-
ways consult your snowmobile dealer when selecting the snow-
mobile model for your particular needs and uses.
Injury or death may result to the snowmobile operator, passenger
or bystander if the snowmobile is used in risky conditions which
are beyond the driver’s, passenger’s or snowmobile’s capabilities
or intended use.
Remember, promotional material may show risky maneuvers per-
formed by professional riders under ideal and/or controlled condi-
tions. You should never attempt any such risky maneuvers if they
are beyond your level of riding ability.
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Never ride after consuming drugs or alcohol or if you feel tired or
ill. Operate your snowmobile prudently.
Speeding can be fatal. In many cases, you cannot react or respond
quickly enough to the unexpected. Always ride at a speed which is
suitable to the trail, weather conditions and your own ability. Know
your local rules. Speed limit may be in effect and meant to be ob-
served.
Snowmobile can carry a passenger only if it is equipped with a 2-
up seat including a single hand grip (seat strap) or a double hand
grip (rear passenger grab handles).
In an emergency, the snowmobile engine can be stopped by acti-
vating the engine cut-out switch, pulling the tether cord cap or
turning off the key.
Your snowmobile is not designed to be operated on public streets,
roads or highways. In most States and Provinces, it is considered
an illegal operation.
Throttle mechanism should be checked for free movement and
return to idle position before starting engine.
For vehicles with a parking brake, always engage brake when ve-
hicle is not in use.
Always stop the engine before refueling. Fuel is inflammable and
explosive under certain conditions. Always work in a well-ventilated
area. Do not smoke or allow open flames or sparks in the vicinity.
Open cap slowly. If a diffirential pressure condition is noticed (whis-
tling sound heard when loosening fuel tank cap) have vehicle in-
spected and/or repaired before further operation. Do not overfill or
top off the fuel tank before placing the vehicle in a warm area. As
temperature increases, fuel expands and might overflow. Always
wipe off any fuel spillage from the vehicle. Periodically verify fuel
system.
Never run the engine in a non-ventilated area and/or if vehicle is left
unattended.
Engine should be running only when belt guard is secured in place.
Never run the engine without drive belt installed. Running an un-
loaded engine such as without drive belt or with track raised, can
be dangerous.
Unless specified, never run the engine when the track is raised off
the ground or with the hood opened or removed.
Do not stud the track. At speed it may cause the track to tear and
separate from vehicle posing a risk of severe injury or death.
Maintain your snowmobile in top mechanical condition at all times.
Do not lubricate throttle and/or brake cables and housings.
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9
Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubri-
cation, adjustment and maintenance procedures.
Electric start models only: Never charge or boost a battery while
installed on snowmobile.
The engine and components used in a particular model should not
be used on other models. Use of Rotax TM snowmobile engines in
other than SKI-DOO snowmobiles is not recommended or autho-
rized by Bombardier Inc.or its subsidiaries.
Electronic reverse (RERTM) models only: The shifting to reverse
mode on these snowmobiles is done by the push of the RER button
when the engine is running. Wait until the reverse alarm sounds
and the Rotax Electronic Reverse (RER) pilot lamp comes on in the
dashboard before operating throttle to proceed in reverse.
The reverse speed of these snowmobiles is not limited. Always pro-
ceed with caution as fast reverse could result in loss of vehicle
stability and control. Come to complete stop before depressing
RER button. Always remain seated and apply the brake before shift-
ing. Ensure the path behind is clear of obstacles or bystanders be-
fore proceeding.
Models with mechanical reverse: The reverse speed of these
snowmobiles is not limited. Always proceed with caution as fast re-
verse could result in loss of vehicle stability and control. Come to
complete stop before selecting reverse gear. Wait until the reverse
alarm sounds before operating throttle to proceed in reverse. Always
remain seated and apply the brake before shifting. Ensure the path
behind is clear of obstacles or bystanders before proceeding.
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SAFETY INFORMATION 11
SAFETY
INFORMATION
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12 SAFETY INFORMATION
INTRODUCTION
This safety information section includes safety WARNINGS which if
not followed may result in serious personal injury including the pos-
sibility of death.
After reading, please keep this Operator’s Guide with the snowmo-
bile. If the snowmobile is resold, please give the guide to the new
owner for his awareness. An extra copy of the Operator’s Guide is
available from your SKI-DOO snowmobile dealer at no charge.
This safety information section is dedicated to safer snowmobiling.
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SAFETY INFORMATION 13
SAFETY LABELING
Safety standards for snowmobiles have been adopted by the Snowmo-
bile Safety and Certification Committee (SSCC) of which Bombardier is
a proud participating member. Assurance that your snowmobile meets
these standards is easily checked by locating the Certification Label on
a right vertical portion of the vehicle.
This label signifies that an independent testing laboratory has verified
compliance with the SSCC safety standards. Other important labels
on the vehicle are WARNING or CAUTION labels relating to safety,
maintenance and/or snowmobile operation. Ensure all such labeling
is retained on the vehicle and its content is followed by vehicle oper-
ator and passenger.
OTHER SAFETY FEATURES
Read this Operator’s Guide for other features that may be on your
particular snowmobile model. Do not operate your snowmobile un-
less all its safety features are in place and in good working order.
Lights —Headlamp, taillight and brake light are standard equipment.
Be sure lights are clear of dirt, slush or snow and are in good working
order or condition.
CE MODÈLE A ÉTÉ ÉVALUÉ
PAR UN LABORATOIRE
D'ESSAIS INDÉPENDANT
ET SATISFAIT TOUTES LES
NORMES DE SÉCURITÉ DU
SSCC EN VIGUEUR À LA
DATE DE FABRICATION.
PARRAINÉ PAR LE COMITÉ DE
SÉCURITÉ DE CERTIFICATION
DE LA MOTONEIGE, INC.
THIS MODEL HAS BEEN
EVALUATED BY AN INDE-
PENDENT TESTING LABOR-
ATORY AND IT MEETS ALL
SSCC SAFETY STANDARDS
IN EFFECT ON THE DATE OF
ITS MANUFACTURE.
SPONSORED BY THE SNOWMO-
BILE SAFETY AND CERTIFICA-
TION COMMITTEE, INC.
PRINTED IN U.S.A.
CERTIFIED
CERTIFIÉ
A00A1MA
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14 SAFETY INFORMATION
HOW TO DRESS
Proper snowmobile clothing should be worn. It should be comfort-
able and not too tight. Always check the weather forecast before you
go on a ride. Dress for the coldest weather expected. Thermal under-
wear next to the skin also provides an important layer of insulation.
Approved helmets are recommended at all times. They provide both
warmth and reduce injury. A stocking type cap, balaclava and face
mask should always be carried or worn. Goggles or a face shield
which attach to the helmet are indispensable.
Hands should be protected by a pair of snowmobile gloves or mitts
which have sufficient insulation and permit use of thumbs and fingers
for operation of controls.
Rubber bottom boots with either a nylon or a leather top, with remov-
able felt liners are best suited for snowmobiling.
You should keep yourself as dry as possible when snowmobiling.
When you come indoors, take your snowmobile suit and boots off
and make certain they dry properly.
Do not wear long scarfs and loose apparels that could get caught
in moving parts.
WHAT TO BRING
Every snowmobiler should carry at least the following basic parts and
tools that can help him and others in an emergency:
•this Operator’s Guide
•spare spark plugs and wrench
•friction tape
•spare drive belt
•spare starter rope
•spare Light bulbs
•tool kit (including at least pliers, screwdriver, adjustable wrench)
•knife
•flashlight.
Include other items depending on the length and time of your ride.
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SAFETY INFORMATION 15
A WORD TO ALL SNOWMOBILERS
Everyone is a beginner the first time he sits behind the controls of a
snowmobile regardless of previous experience in driving an automo-
bile, a motorcycle or a motorboat. The safe use of your snowmobile
is dependent on many conditions such as visibility, speed, weather,
environment, traffic, vehicle condition and the condition of the driver.
Each operator has a responsability to ensure the safety of his/her
passenger, if any, and of other recreationists or bystanders.
You are responsible for proper operation of your vehicle as well as
training those whom you allow to ride or drive. There may be notice-
able handling and performance differences from one snowmobile to
another one.
A snowmobile is relatively simple to operate but like any other vehicle
or mechanical equipment, it can be hazardous if you or a passenger are
the least bit reckless, thoughtless or inattentive. We encourage you to
have an Annual Safety Inspection of your snowmobile. Please contact
an authorized SKI-DOO dealer for further details. Finally, we urge you
to visit an authorized SKI-DOO dealer periodically for regular and safety
maintenance, as well as snowmobile accessories you may require.
A00A1NA
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16 SAFETY INFORMATION
TRANSPORTING AND TOWING
Follow transporting and towing instructions explained further in this
guide.
LAWS AND REGULATIONS
Federal, state, provincial and local government agencies have enact-
ed laws and regulations pertaining to the safe use and operation of
snowmobiles. It is your responsibility as a snowmobiler to learn and
obey these laws and regulations. Respect and observance will result
in safer snowmobiling for all.
SUMMARY OF ACCIDENT PREVENTION
PRACTICES
Snowmobiling at night can be a delightful experience but because
of reduced visibility, be extra cautious. Avoid unfamiliar terrain and
be sure your lights are working. Always carry a flashlight and spare
light bulbs.
Do not leave your keys in the ignition switch, it presents an invita-
tion to thieves and a danger to young children.
Nature is wonderful but don’t let it distract your attention from
driving. If you want to truly appreciate winter’s scenery, stop your
snowmobile on the side of the trail so that you don’t become a
hazard to others.
Fences represent a very serious threat for both you and your snow-
mobile. Give a wide berth to telephone poles or posts.
Hidden wires unseen from a distance can cause serious accidents.
Obtain reflective tape or markings to identify hazardous wires near
your trail.
Overhead branches can cause driver distraction, cut faces and
even cause eye damage. Always wear an approved safety helmet,
eye protection and a face shield. This also applies to your passen-
ger.
Smoking while refueling or while checking the fuel level can be
dangerous. All fuel gives off fumes. If you do smoke, do so away
from the snowmobile.
Although the snow on the ground measures several inches and
even feet in depth, dry grasses —in certain areas —may extend
above snow level. Remove any such accumulation from track, en-
gine and gas tank areas.
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SAFETY INFORMATION 17
Be aware of inherent risks associated with riding off trails, such as
avalanche and other natural or man made hazards or obstacles.
Avoid road traveling. If you must do so and it is permitted, reduce
speed. The snowmobile is not designed to operate or turn on pav-
ing. When crossing a road, make a full stop, then look carefully in
both directions before crossing at a 90°angle. Be wary of parked
vehicles.
Tailgating another snowmobile should be avoided. If the snowmo-
bile in front of you slows for any reason, its driver and passenger
could be harmed through your neglect. Maintain a safe stopping
distance between you and the snowmobile in front of you. Depend-
ing on the terrain condition, stopping may require a littlemore space
than you think. Play it safe. Be prepared to use evasive driving.
Make certain you check the throttle movement prior to starting the
snowmobile to ascertain that the throttle cable is properly opera-
tional. If not, turn off the machine by pushing the emergency stop
switch, pulling the tether cord cap or by turning off the ignition.
Correct the problem before the snowmobile is operated. Be pre-
pared to immediately respond should a throttle malfunction occur.
A00A3WA
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18 SAFETY INFORMATION
Always show a new operator how to start and stop the vehicle.
Indicate the correct riding positions and, above all else, only allow
him to operate the snowmobile in a restricted flat area —at least
until he is completely familiar with its operation. If there is a local
snowmobile operator’s training course existing, have him enroll.
Make sure he is dressed properly for the weather with no long
scarves or loose fitting apparel that could get caught in moving
parts. Make sure his feet are on the running boards and that he
maintains a firm grab of the passenger strap or grips.
Never have the engine running while the hood is open. Even at
idle, a snowmobile engine is turning around 1,800 revolutions per
minute. Always turn off the ignition before opening the hood for
any reason.
Never remove any original equipment from your snowmobile.
Each vehicle has many safety features built in. Such features in-
clude various guards and consoles, plus reflective materials and
warning labels.
Venturing out alone with your snowmobile could also be hazard-
ous. You could run out of fuel, have an accident, or damage your
snowmobile. Remember, your snowmobile is capable of traveling
further in half an hour than you may be able to walk in a day. Use
the “buddy system”. Always ride with a friend or member of your
snowmobile club. Even then, tell someone where you are going
and the approximate time you plan to return.
A05A06A
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