SkyLink SK80 User manual

2
Skylink Fluid Technology SKY-SK-E-03
Edition 7 Issue 2
Diaphragm Pump隔膜泵
Specialist in Fluid Transfer
致力于流体输送
SKY-SK-SE-03-2016
SK80
This manual contains warnings and caution.
本手册包含警告和注意事项
READ AND RETAIN FOR REFERENCE
阅读和保留以供参考
INSTRUCTIONS
操作指南
Operation and
Maintenance Manual
操作维护手册

2
Skylink Fluid Technology SKY-SK-E-03
Read the safety warnings and instructions in this
manual before pump installation and start-up. Failure to
comply with the recommendations stated in this manual
could damage the pump and void factory warranty.
在泵安装和启动之前，请阅读本手册中的安全警告和说
明。不遵守本手册中的建议可能损坏泵和保修无效。
When the pump is used for materials that tend to settle
out or solidify, the pump should be flushed after each
use to prevent damage. In freezing temperatures the
pump should be completely drained between uses.
当泵用于易沉淀或固化的材料时，每次使用后应冲洗泵
以防止损坏。在冰冻温度下，泵应在使用后完全排空。
SECTION 1
Safety Information 安全信息
When used for toxic or aggressive fluids, the pump
should always be lushed clean prior to disassembly.
当用于有毒或腐蚀性流体时，泵在拆卸前应冲洗干净。
Before maintenance or repair, shut off the compressed
air line, bleed the pressure, and disconnect the air line
from the pump. Be certain that approved eye protection
and protective clothing are worn at all times. Failure to
follow these recommendations may result in serious
injury or death.
在维护或修理之前，关闭压缩空气管路，释放出压力，并
将空气管路与泵断开。一定要在所有时间佩戴被认可的眼
睛保护和防护服。不遵守这些建议可能导致严重的伤害或
死亡。
Airborne particles and loud noise hazards. Wear eye
and ear protection.
大气颗粒物和大噪声危害，戴眼耳防护。
In the event of diaphragm rupture, pumped material may
enter the air end of the pump, and be discharged into
the atmosphere. If pumping a product that is hazardous
or toxic, the air exhaust must be piped to an appropriate
area for safe containment.
在隔膜破裂的情况下，泵送材料可能进入泵的空气末端，
并被排放到大气中。如果泵送危险或有毒的产品，则必须
将排气管送入适当区域以确保安全。
Take action to prevent static sparking. Fire or explosion
can result, especially when handling flammable liquids.
The pump, piping, valves, containers and other
miscellaneous equipment must be properly grounded.
采取必要措施防止静电火花可能导致的火灾或爆炸，特别
是在处理易燃液体。泵、管道、阀门、容器等杂项设备必
须正确接地。
This pump is pressurized internally with air pressure
during operation. Make certain that all fasteners are
in good condition and are reinstalled properly during
reassembly.
泵运行期间内部被空气压力加压。请确保所有紧固件处于
良好状态并在重新装配过程中正确安装。
IMPORTANT重要
CAUTION注意
WARNING警告
Before pump operation, inspect all fasteners for
loosening caused by gasket creep. Retighten loose
fasteners to prevent leakage. Follow recommended
torques stated in this manual.
在泵运行前，检查所有紧固件是否因垫片蠕变而松动。重
新拧紧松动的紧固件以防止泄漏。请遵循本手册规定的推
荐扭矩。
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts
and negatively affect material properties. Do not expose
to UV light for extended periods of time.
非金属泵和塑料部件不是紫外线稳定的。紫外线辐射会损
坏这些部件，并会对材料性能产生负面影响。不要长时间
暴露在紫外光下。
Pump not designed, tested or certifed to be powered
by compressed natural gas. Powering the pump
with natural gas will void the warranty.
泵未经设计、测试或证明可由压缩天然气驱动。如用天然
气作为气源驱动泵会使保修无效。
Torque sheet扭矩表 1-1
Description of Part零件描述 Torque扭矩
Air Valve & center Block(Aluminum)
气阀与中间体（铝合金）
Air Valve & cap气阀与端盖
Air Chamber/Center Block内腔体/中间体
Liquid Chamber /Air Chamber, Aluminum Bolted Only
外腔体/内腔体，铝合金螺栓
Outer Pistons,Rubber & PTTE, Inner Pistons
外压板，橡胶和聚四氟乙烯隔膜，内压板
Center Shaft & Inner Pistons中间轴与内压板
Bumper Plung & Center Block顶针座与中间体
13.6 N·m(120 in-lb)
5.1 N ·m(45 in-lb)
22 N · m(16 ft-lb)
109 N · m(16 ft-lb)
5 N · m(45 in-lb)
27.1 N · m(20 ft-lb)
27.1 N · m(20 ft-lb)

3
SKY-SK-E-03 Skylink Fluid Technology
Skylink AODD pumps adopt compressed air for power source and depend on diaphragms which move left and right to
reach the volume sealed working chamber to achieve loading and discharging.
斯凯力气动隔膜泵采用压缩空气作为动力源，依靠向左和向右移动的膜片改变密封的腔体容积来实现进料和出料。
AODD pump is structured by suction port,discharge port, medium chamber and air chamber, air chamber is
structured by main air valve，pilot valve, thimble on left diaphragm chamber and right diaphragm chamber,medium
chamber is structured by left medium, right medium and check valve. Check valve are set on the top or bottom,left and
right medium chambers are connected by suction port and discharge port.
气动隔膜泵由吸入口、排放口、介质室和空气室构成，空气室由主气阀、导向阀、左膜片室和右膜片室的顶针构成，介质
室为由左介质、右介质和止回阀构成。止回阀设置在顶部或底部，左、右中腔室通过进料口和出料口连接。
When AODD pump is working,left and right diaphragms are moving by compressed air, and the air valve has lubricating
demand, so clear and dry air can improve the performance of AODD pump.
隔膜泵工作时，左右膜片均通过压缩空气运动，气阀有润滑要求，干燥的空气可提高气动隔膜泵的性能。
Compressed air comes into air chamber across air inlet port,after the regulation of pilot valve,compressed air come into
left diaphragm chamber and drive diaphragm move on the left ,the result is that the volume of left medium
chamber decreases,the liquid is extruded.
压缩空气通过进气口进入气室，在导向阀调节后，压缩空气进入左侧隔膜室，驱动膜片向左移动，结果是左腔容积减小，
液体被挤出。
Because the right diaphragm and the left diaphragm are connected by an axle,the right diaphragm moves to the left
side,the right chamber volume increases,the liquid is inhaled. when the right diaphragm plate touches the right thimble,
the right thimble can change the direction of compressed air by pilot valve,air come into the right chamber,the left and
right diaphragm move to the right side,the left medium chamber volume increases,liquid is in inhaled,the right chamber
volume decreases,liquid is excluded. When the left diaphragm plate touches the left thimble,the air comes into left
diaphragm chamber through pilot valve. The actions above are repeated complete the fluid continuous transporting
on by AODD pump.
由于右膈膜和左膈膜通过轴连接，右膈膜向左移动，右腔容积增大，吸入液体。当右膈膜的压板接触右顶针时，右顶针可
通过导向阀改变压缩空气的方向。空气进入右室，左、右膈膜向右侧移动，左腔容积增大，液体吸入，右腔容积减小，液
体被排出。左膈膜压板接触左顶针时，空气进入左腔室，通过导向阀，重复以上动作完成气动隔膜泵的流体连续输送。
SECTION 2
Principle of Pump Operation工作原理
The Skylink diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the
low pattern through the pump upon its initial stroke. It is assumed that the pump has no fluid in it prior to its initial stroke.
斯凯力隔膜泵是一种气动、正排量、自吸泵。这些图显示了泵在初始冲程时的流型。假设泵在其初始行程之前没有流体。
出口
进口 进口 进口
出口 出口
开开
开
关关开
关
开
开
关关
关

AIR VALVE MATERIAL
气阀材质
A= Epoxy coated aluminium
环氧树脂涂层铝合金
T= Telfon coated aluminium
特氟龙涂层铝合金
S= Stainless Steel
不锈钢
N= Nickel coated aluminium
镀镍铝合金
4
Skylink Fluid Technology SKY-SK-E-03
Model
型号
Size
尺寸 Air Valve
气阀
Housing
Material
外壳材质
Intermediate
Material
中间体材质
Air Valve
Material
气阀材质
Diaphragm
Material
膜片材质
Valve Seat
Material
球座材质
Valve Ball
Material
阀球材质
Other
其它s
SK80/3AAA/EEEE/0B0 80 3 A A A EE E E 0B0
SIZE (DN)
口径
1/2”=15
1“=25
1.5”=40
2”=50
3”=80
DIAPHRAGM MATERIAL
膜片材质
EE= Santoprene
三道橡胶
ET= Santoprene/Teflon
三道橡胶/特氟龙
NE= Neoprene
氯丁橡胶
NT= Neoprene/Teflon
氯丁橡胶/特氟龙
BN= Buna
丁腈橡胶
VT=Viton
氟橡胶
AIR VALVE
气阀
3= *SPGO
格莱圈型
VALVE SEAT MATERIAL
球座材质
E= Santoprene
三道橡胶
N= Neoprene
氯丁橡胶
B= Buna
丁腈橡胶
V= Viton
氟橡胶
P= Polypropylene
聚丙烯
T= Teflon
特氟龙
X= Stainless Steel (316L)
316L不锈钢
A= Alumium
铝合金
C= Ceramic
陶瓷
HOUSING MATERIAL
外壳材质
A= acrylic coated aluminium
铝合金
I = acrylic coated Cast Iron
铸铁
S= Stainless Steel (304)
304不锈钢
X= Stainless Steel(316L)
316L不锈钢
H= Alloy-C
合金-C
VALVE BALL MATERIAL
阀球材质
E= Santoprene
三道橡胶
N= Neoprene
氯丁橡胶
B= Buna
丁腈橡胶
V= Viton
氟橡胶
T= Teflon
特氟龙
X= Stainless Steel (316L)
316L不锈钢
C= Ceramic
陶瓷
INTERMEDIATE MATERIAL
中间体材质
A= acrylic coated aluminium
铝合金
T= Teflon coated aluminium
特氟龙涂层铝合金
S= Stainless Steel
不锈钢
P= Polypropne
聚丙烯
OTHERS
其它
0B0= BSPT Thread (BSPT)
BSPT内螺纹
0N0= NPT Thread (NPT)
NPT内螺纹
DF0= DIN Flange(DIN)
国标法兰
AF0= ANSI Flange (ANSI)
美标法兰
JF0= JIS Flange (JIS)
日标法兰
00H= Heavy ball
重球
SECTION 3
3.1 Defination of Pump Nomenclature命名说明
Suction/Discharge
size 进出口尺寸
Capcacity
流量
Air Valve
气阀
Solids-handing
可通过粒径
Heads up to
出口最高压力
Weight(kg)
重量
3"
988lpm
（max）
No-lub，no-stall 3/4" 125psi Aluminum Stainess Steel Cast Iron
DN80
261gallon(US)
18mm(max) 8.6bar 75 KG138KG145 KG
无需加油无死点
铝合金 不锈钢 铸铁
*SPGO=Glyd Ring Style
SK80 Air Operated Diaphragm pump气动隔膜泵
3.2 SK80 Technical Data技术参数

5
SKY-SK-E-03 Skylink Fluid Technology
SECTION 3
3.3 Chemical Properties化学特性
Materials材质 Chemical Properties化学特性
Virgin PTFE
聚四氟乙烯
Chemically inert,virtually impervious. Very few chemicals are known to chemically react
with PTFE; molten alkali metals, turbulent liquid or gaseous fluorine and few
fluorochemicals such as chlorine trifluoride or oxygen difluoride with ready liberate free
fluorine at elevated temperatures.
化学惰性，几乎完全不透水。很少有化学品可以与聚四氟乙烯发生化学反应；熔融的碱性
金属、湍流液体或气态氟，以及一些在温度升高时易释放的游离氟的氟代化学物质，如三
氟化氯或二氟化氧等会迅速腐蚀聚四氟乙烯。
Santoprene
三道橡胶
Injection molded thermoplastic elastomer with no fabric layer,Long mechanical flex
life. Excellent abrasion resistance.
注塑成型的热塑性弹性体，无织物层，机械弯曲寿命长。具有优异的耐磨性。
Neoprene
氯丁橡胶
All purpose, Resistant to vegetable oil. Generally not affected by moderate chemicals,
fats, greases and many oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters, nitro hydrocarbons and chlorinated aromatic hydrocarbons.
用途广泛，耐植物油。一般不受温和的化学品，脂肪，油脂和许多油和溶剂的影响。通常
会受到强氧化酸、酮类、酯类、硝基烃和氯代芳烃的腐蚀。
Buna
丁腈橡胶
General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid
resistance. Should not be used with highly polar solvents like acetone and MEK, ozone,
chlorinated hydrocarbons and nitro hydrocarbons.
通用，抗油性。具有良好的耐溶剂、油、水和液压特性。不可与强极性溶剂如丙酮和丁
酮、臭氧、氯化烃和硝基烃等一起使用。
Viton
氟橡胶
Shows good resistance to a wide range of oils and solvents; especially all aliphatic,
aromatic and halogenated hydrocarbons, acids, animal and vegetable oils.
对各种油和溶剂具有良好的抗性，尤其是所有脂肪族、芳香族和卤代烃、酸、动物和植物
油。
PVDF
聚偏二氟乙烯
A durable fluoroplastic with excellent chemical resistance. Excellent for UV applications.
High tensile strength and resistance.
一种耐用的氟塑料，具有优异的耐化学性, 在UV应用方面是最佳选择，具有高拉伸强度和
耐冲击性。
Polypropylene
聚丙烯
Thermoplastic polymer. Moderate tensile and flex strength. Resists strong acids
and alkalie. Attacked by chlorine,fuming nitric acid and other strong oxidizing agents.
热塑性聚合物。中等拉伸强度和抗弯强度。抗强酸和强碱。易受氯气、发烟硝酸及其他强
氧化剂的侵蚀。
Alloy C
合金C Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
相当于ASTM494 CW-12M-1规格的镍和镍合金。
EPDM
三元乙丙橡胶
Shows very good water and chemical resistance. Has poor resistance to oil
and solvents, but is fair in ketones and alcohols.
表现出很好的耐水性和耐化学性，对油和溶剂耐受性差. 但在酮和醚中性质不变。
Stainless steel
不锈钢
Equal to exceeding ASTM specification A743CF-BW forcorrosion resistant
iron chromium,iron chromium nickel,and nickel based alloy castings for general
applications. Commonly referred to as 316 Stainless Steel in the pump industry.
相当于或超过ASTM规范A743CF-BW，适用于一般用途的耐腐蚀的铬铁、铁铬镍和镍基
合金铸件。泵行业通常称为316不锈钢。
For specific applications,you can contact us其他特殊应用请联系我司。
Chemical Properties are as follows化学特性如下:

6
Skylink Fluid Technology SKY-SK-E-03
SECTION 3
3.4 Temperature limitations温度极限
Materials材质 Maximum最高 Minimum最低
Virgin PTFE
聚四氟乙烯
-35 ℉
-37℃
Santoprene
三道橡胶 225 ℉
107℃
-10 ℉
-23℃
Neoprene
氯丁橡胶 177℉
77℃
-10 ℉
-23℃
Buna
丁腈橡胶
190 ℉
88℃
-10 ℉
-23℃
Viton
氟橡胶
350 ℉
177℃
-40 ℉
-40℃
PVDF
聚偏二氟乙烯
250 ℉
121℃
0℉
-18℃
Polypropylene
聚丙烯 150℉
66℃
32 ℉
0℃
EPDM
三元乙丙橡胶
280 ℉
138℃
-40 ℉
-40℃
Alloy C
合金C - -
Stainless steel
不锈钢 - -
For specific applications,you can contact us其他特殊应用请联系我司。
Operating temperature limitations are as follows工作温度极限如下:
220℉
104℃

7
SKY-SK-E-03 Skylink Fluid Technology
3.5 Performance性能
SECTION 3
4
0
8
12
英尺
0
20
40
60
80
100
METTER
磅/平方英寸
2
0
4
6
8
10
BAR
0
扬程
HEAD
必需汽蚀余量/英尺
NPSH REQUIRED IN METTERS
耗气量（标准立方英尺/分钟）
15 30 40 50 70
0 80 160 240 320 400
SCFM(m³/hr)
NPSH r
25 12.5
0
25
37.5
00
50
100
150
200
250
50
75
100
125
FEET PSI
米 巴
25 50 75 100 150
0 10 20 30 40 50 60 70 80 90 100
HEAD
扬程
NPSH REQUIRED IN FEET
必需汽蚀余量/米
SCFM(m³/hr)
NPSHr
流量-加仑/分钟
流量-升/分钟
*Performance is based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The
use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
以上性能是基于以下：氯丁橡胶膜片泵，泵入口没有吸程，出口没有扬程，输送介质为水。使用其他材料和不同
的液压条件可能导致偏差超过5%。
耗气量（升/秒）

8
Skylink Fluid Technology SKY-SK-E-03
SECTION 3
3.6 SK80 dimensional drawing (Thread) 尺寸图（螺 纹）
mm(inch)
A(Air Inlet)B(Discharge)C(Suction)
GB 3/4"BSPT1 1/2"BSPT1 1/2"BSPT
ANSI3/4"NPT1 1/2"NPT1 1/2"NPT
JIS3/4"PT1 1/2"PT1 1/2"PT
Thread
螺纹 B(Air Inlet)
（进气口） C(Discharge)
（出口） A(Suction) （进口）
GB国标 3/4-14BSPT 3"-11BSPT 3"-11BSPT
ANSI美标 3/4"-14NPT 3"-11.5NPT 3"-11.5NPT
JIS日标 3/4"-14BSPT 3"-11BSPT 3"-11BSPT
* ns on re for refer if physical arThe dimensio this drawing a ence only A certified drawing can be requested e needed.
此图的尺寸仅供参考，如果需要，可以向我司要求提供图纸。
mm（inch）
毫米（英寸）
FRONT VIEW
前视图
SIDE VIEW
侧视图
C
B
A

9
SKY-SK-E-03 Skylink Fluid Technology
FRONT VIEW
前视图
SIDE VIEW
侧视图
SECTION 3
3.7 SK80 Dimensional drawing(flange) 尺寸图（法兰）
Flange
法兰 A B CBlot type
螺栓类型
Air inlet
（D）进气口
GB国标 195(7.68)8-18 M16 3/4"-14BSPT
ANSI美标190(7.48)M16 3/4"-14NPT
JIS日标 150（5.9） 8-19M163/4"-14BSPT
* The dimensions on this drawing are for reference only A certified drawing can be requested if physical are needed.
此图的尺寸仅供参考，如果需要，可以向我司要求提供图纸。
mm（inch）
毫米（英寸）
185(7.28)
160(6.3)
152(6)4-18
D

10
Skylink Fluid Technology SKY-SK-E-03
SECTION 4
4.1 Housing drawing外壳图
0.8 2
0.5 1.2
图 号:
编 号:
名 称:
材 料:
负责人员:
签 名:
日 期:
绘 制 审 核 批 准 工艺卡识别号
图纸版本更新记录 日 期 线性尺寸公差极限数值表(mm)-GB/T1804-1992
公差等级
尺寸分段 精密级 中等级 粗糙级
0.5~3
>3~6
>6~30
>30~120
>120~400
>400~1000
>1000~2000
所有机加工表面未标注粗糙度均按照
3.2
A
B
C
D
E
F
1 3 6 7 8
1 2 4 5 6 7 83
A
B
C
D
E
F
2
0.05 0.1 0.2
0.05 0.1 0.3
0.1 0.2 0.5
0.15 0.3 0.8
0.2 0.5 1.2
0.3
3
Figure 1 SK80 Diaphragm Pump Exploded View
图1 SK80隔膜泵分解图
10
13
3 1 23 2
4
11
6
7
8
9
14
5
12

SKY-SK-E-03 Skylink Fluid Technology
SECTION 4
4.2 Housing Parts List外壳零件目录
11
Number图号 Description描述 Quantity数量
1
4
210
310
4
2
5
2
616
78
832
9
4
10
4
11
2
12 16
13 1
14 1
Part Number零件编号
2
15
2
16
2
2
20
1
23
17
18
19
21
22
2
1
10
10
1080.7751
1080.7754
1080.7753
4050.1489A Nut,Hex (Cast lron) 三通外六角螺母 （碳钢）
4050.1490A Nut,Hex (Stainless Steel) 三通外六角螺母（不锈钢）
0080.1199 Capscrew (Cast lron) 三通螺丝（碳钢）
0080.1190 Capscrew (Stainless Steel) 三通螺丝（304不锈钢）
1080.1491 Elbow,Suction (Acrylic coated Aluminium) 3寸进料口弯头（铝合金）
1080.1493 Elbow,Suction (Stainless Steel(316L) ) 3寸进料口弯头（316L不锈钢）
1080.1490 Elbow,Suction (Stainless Steel(304) ) 3寸进料口弯头（304不锈钢）
1080.1495
1080.1791
1080.1793
Elbow,Suction (Acrylic coated Cast lron) 3寸进料口弯头（铸铁）
Elbow,Discharge (Acrylic coated aluminium) 3寸出料口弯头（铝合金）
Elbow,Discharge (Stainless Steel(316L) )3寸出料口弯头（316L不锈钢）
1080.1790 Elbow,Discharge (Stainless Steel(304) ) 3寸出料口弯头（304不锈钢）
1080.1795 Elbow,Discharge (Acrylic coated Cast lron) 3寸出料口弯头（铸铁）
0080.0699 Capscrew (Cast Lron) 外腔体连接螺丝 （碳钢）
0080.0690 Capscrew (Stainless Steel) 外腔体连接螺丝（不锈钢）
1080.7654
1080.7651 “O”ring (Buna) 3寸球座密封圈（丁腈橡胶）
4050.1489A Nut,Hex (Cast lron) 外腔体连接螺母（碳钢）
4050.1490A Nut,Hex (Stainless Steel) 外腔体连接螺母（不锈钢）
1080.6058 Seat,Check Valve (Santoprene) 3寸球座（三道橡胶）
1080.6052 Seat,Check Valve (Neoprene) 3寸球座（氯丁橡胶）
1080.6054
1080.6093 Seat,Check Valve (Stainless Steel(316L)) 3寸球座（316L不锈钢）
1080.6158 Ball,Check Valve (Santoprene) 3寸阀球（三道橡胶）
1080.6152 Ball,Check Valve (Neoprene) 3寸阀球（氯丁橡胶）
1080.6154
1080.6193 Ball,Check Valve (Stainless Steel(316L) ) 3寸阀球（316L不锈钢）
1080.1991 Chamber,Outer (Acrylic coated Aluminium) 3寸外腔体（铝合金）
1080.1993 Chamber,Outer (Stainless Steel (316L) ) 3寸外腔体（316L不锈钢）
1080.1990 Chamber,Outer (Stainless Steel (304) ) 3寸外腔体（304不锈钢）
1080.1995 Chamber,Outer (Acrylic coated Cast lron) 3寸外腔体（铸铁）
“O”ring (Buna) 3寸料口O型圈（丁腈橡胶）
“O”ring (Teflon) 3寸料口O型圈（特氟龙）
“O”ring (Vition) 3寸料口O型圈（氟橡胶）
“O”ring (Teflon) 3寸球座密封圈（特氟龙）
Seat,Check Valve (Teflon) 3寸球座（特氟龙）
Ball,Check Valve (Teflon) 3寸阀球（特氟龙）
0080.1999
0080.1990
1458.5389A
1458.5390
Muffler Transfer 1.5-3寸消音器转接头
Muffler 1.5-3寸消音器
Capscrew (Cast Lron) 3寸外腔体外六角螺钉 （碳钢）
Capscrew (Stainless Steel) 3寸外腔体螺丝（不锈钢）
1080.3291
1080.3293
1080.3295
1080.8668
1080.8662
1080.8658
1080.8652
1080.8654
1080.3391
1080.0190B
1080.0190
1080.6351
1080.3400
1080.3701
1080.1591
1080.0Z91
1080.0W91
1080.0V91
1080.0X91
1080.1593
1080.0Z93
1080.0W93
1080.0V93
1080.0X93
1080.1595
1080.0Z95
1080.0W95
1080.0V95
1080.0X95
Plate,Outer (Acrylic Coated Aluminium) 3寸外压板 （铝合金）
Diaphragm backup(Santoprene/Teflon)3寸膜片背膜（三道橡胶/特氟龙）
Diaphragm (PTFE) 3寸膜片（特氟龙）
Plate,Inner Diaphragm 3寸内压板
Capscrew 3寸外压板沉头螺钉垫片
Gasket 3寸外压板沉头螺钉
Bumper,Diaphragm 3寸中间轴缓冲垫
Rod,Diaphragm 3寸中间轴组件
Gracket,Intermediate assembly 3寸中间体组件（含内腔体）
Tee BSPT (CI) 3寸三通，BSPT内螺纹接口（铸铁）
Tee NPT (CI) 3寸三通，NPT内螺纹接口（铸铁）
Flange Tee DIN (CI) 3寸三通，国标法兰接口（铸铁）
Flange Tee JIS (CI) 3寸三通，日标法兰接口（铸铁）
Flange Tee ANSI (CI) 3寸三通，美标法兰接口（铸铁）
Flange Tee JIS (316L) 3寸三通，日标法兰接口（316L不锈钢）
Flange Tee ANSI (316L) 3寸三通，美标法兰接口（316L不锈钢）
Flange Tee DIN (316L) 3寸三通，国标法兰接口（316L不锈钢）
Tee NPT (316L) 3寸三通，NPT内螺纹接口（316L不锈钢）
Tee BSPT (316L) 3寸三通，BSPT内螺纹接口（316L不锈钢）
Flange Tee JIS (Aluminium) 3寸三通，日标法兰接口（铝合金）
Flange Tee ANSI (Aluminium) 3寸三通，美标法兰接口（铝合金）
Flange Tee DIN (Aluminium) 3寸三通，国标法兰接口（铝合金）
Tee NPT (Aluminium) 3寸三通，NPT内螺纹接口（铝合金）
Tee BSPT (Aluminium) 3寸三通，BSPT内螺纹接口（铝合金）
Plate,Outer (Stainless Steel) 3寸外压板 （不锈钢）
Plate,Outer (Acrlic Coated Cast Iron) 3寸外压板 （铸铁）
Diaphragm backup(Neoprene/Teflon)3寸膜片背膜（氯丁橡胶/特氟龙）
Diaphragm (Santoprene) 3寸膜片（三道橡胶）
Diaphragm (Neoprene) 3寸膜片（氯丁橡胶）

12
Skylink Fluid Technology SKY-SK-E-03
SECTION 4
4.3 Center intermediate Drawing中间体分解图
图 号:
编 号:
名 称:
材 料:
负责人员:
签 名:
日 期:
绘 制 审 核 批 准 工艺卡识别号
图纸版本更新记录 日 期
线性尺寸公差极限数值表(mm)-GB/T1804-1992
公差等级
尺寸分段 精密级 中等级 粗糙级
0.5~3
>3~6
>6~30
>30~120
>120~400
>400~1000
>1000~2000
所有机加工表面未标注粗糙度均按照
3.2
A
B
C
D
E
F
1 3 6 7 8
1 2 4 5 6 7 83
A
B
C
D
E
F
2
0.05
0.1
0.2
0.05 0.1 0.3
0.1 0.2 0.5
0.15 0.3 0.8
0.2 0.5 1.2
0.3 0.8 2
0.5 1.2 3
Figure 2 Center intermediate Exploded View
图2 中间体分解图
Number图号 Part Number零件编号 Description描述 Quantity数量
Center intermediate Assembly中间体组件
22 1080.3701 1
29 1458.7551
8
28 1458.7251 “O”ring 1.5-3寸中间体O型圈
8
27 1080.2691
8
24 1458.1390
Chamber,Inner 3寸内腔体 2
25 4050.1490B
Screw 1.5-3寸中间体螺丝
2
26 4050.1490C Spring Washer 弹垫
8
30
Flat Pad 平垫
1
Center intermediate Parts List中间体零件图
Bracket,Intermediate Assembly 3寸中间体组件（不含内腔体）
“O”ring 1.5-3寸中间体螺丝O型圈
24 25 26
27 28 29
30
22
Gracket,Intermediate assembly 3寸中间体组件（含内腔体）

13
SKY-SK-E-03 Skylink Fluid Technology
SECTION 4
4.4 Center intermediate Parts List中间体零件目录
Center intermediate Parts List中间体零件目录
Number图号 Part Number零件编号 Description描述 Quantity数量
Center intermediate Assembly
30 Bracket,Intermediate Assembly3寸中间体组件（不含内腔体） 1
31 0458.0790 4
32 1458.4600 Sliding Style Main Valve 1.5-3寸主气阀组件 1
1458.7039 Main Gasket.Cap 1.5-3寸主气阀密封垫片 1
34 1458.4100 1
35 1458.6639 Gasket.Cap 1.5-3寸导向阀密封垫片 1
36 1080.3700Bracket,Intermediate 3寸中间体组件（不含内腔体气阀导向阀） 1
37 1080.3791GBracket,Intermediate 3寸中间体 1
1080.9651 O-ring 3寸中间轴套筒O型圈 2
1458.8092
1458.5651 O-Ring 1.5-3寸顶针垫圈
1458.3593 2
1458.8000
1458.7351 Oring 1.5-3寸顶针O型圈
1458.3642 Bush 1.5-3寸顶针袖套
Screw 主气阀螺丝
33
Pilot Valve 1.5-3寸导向阀组件
38 1080.9789 Snap rings 3寸中间轴套筒卡簧 2
39
40
41
42
43
44
45
Bumper,plung 1.5-3寸顶针座 2
Pin,Actuator 1.5-3寸阀套式顶针
Bumper,plung 1.5-3寸顶针座组件
2
2
1
2
1080.9540 Bush 3寸中间轴套筒
59 1
31
32 33
34
35
36 30
38
5939
39
38
43
44 4142
45
40
37

14
Skylink Fluid Technology SKY-SK-E-03
SECTION 4
4.5 Air Valve Drawing气阀分解图
图 号:
编 号:
名 称:
材 料:
负责人员:
签 名:
日 期:
绘 制 审 核 批 准 工艺卡识别号
图纸版本更新记录 日 期
线性尺寸公差极限数值表(mm)-GB/T1804-1992
公差等级
尺寸分段 精密级 中等级 粗糙级
0.5~3
>3~6
>6~30
>30~120
>120~400
>400~1000
>1000~2000
所有机加工表面未标注粗糙度均按照
3.2
A
B
C
D
E
F
1 3 6 7 8
1 2 4 5 6 7 83
A
B
C
D
E
F
2
0.05
0.1
0.2
0.05 0.1 0.3
0.1 0.2 0.5
0.15 0.3 0.8
0.2 0.5 1.2
0.3 0.8 2
0.5 1.2 3
4 3 2 1
A
B
C
D
1 2 3 4
A
B
C
审核
设计
标记 处数 分区 更改文件号 签名 年月日
工艺
标准化
批准
阶 段 标 记
共 张 第 张
重量 比例
日期
签字
底图总号
旧底图总号
描校
描图
借(通)用件登记
零 件 代 号
校核
版本 替代
1:3.5
主管设计
46
47
48
49
52
50
52
51
51
41
32
Figure 4 Sliding Style Main Valve
图4 滑阀式主气阀
Air Valve List气阀零件目录
Number图号 Part Number零件编号 Quantity数量
Description描述
Sliding Style Main Valve滑阀式主气阀
32 Sliding Style Main Valve 1.5-3寸主气阀组件 1
46 1458.0891 Screw 1.5-3寸主气阀端部螺钉 8
47 1148.4899 Cap,End 1.5-3寸主气阀端部挡板 2
48 1458.7151 Gasket,Cap 1.5-3寸主气阀端部垫片 2
49 1458.6751 O-Ring outside 1.5-3寸主气阀外层O型圈 6
50 1458.4791 Air valve 1.5-3寸主气阀外壳 1
51 1458.9000 Piston 1.5-3寸活塞组件 1
52 1458.5291 Spool Assembly 1.5-3寸主气阀滑阀芯阀套 1
1458.4600

15
SKY-SK-E-03 Skylink Fluid Technology
图 号:
编 号:
名 称:
材 料:
负责人员:
签 名:
日 期:
绘 制 审 核 批 准 工艺卡识别号
图纸版本更新记录 日 期
线性尺寸公差极限数值表(mm)-GB/T1804-1992
公差等级
尺寸分段 精密级 中等级 粗糙级
0.5~3
>3~6
>6~30
>30~120
>120~400
>400~1000
>1000~2000
所有机加工表面未标注粗糙度均按照
3.2
A
B
C
D
E
F
1 3 6 7 8
1 2 4 5 6 7 83
A
B
C
D
E
F
2
0.05
0.1
0.2
0.05 0.1 0.3
0.1 0.2 0.5
0.15 0.3 0.8
0.2 0.5 1.2
0.3 0.8 2
0.5 1.2 3
4.6 Pilot Valve Drawing导向阀分解图
SECTION 4
Pilot Valve List 导向阀零件目录
Part Number零件编号 Quantity数量
Description描述
Pilot Valve导向阀
34 Pilot Valve 1.5-3寸导向阀组件 1
53 1258.6851 O-Ring 1-3寸阀套式导向阀阀套O型圈 4
54 1458.4291 Spool Bush 1.5-3寸阀套式导向阀阀套 1
55 1458.4391 Pilot Valve 1.5-3寸导向阀阀壳 1
56 1458.4400 Spool 1.5-3寸阀套式导向阀阀芯组件 1
57 1258.8451 O-Ring 1-3寸阀套式导向阀阀芯减震圈 2
58 1258.4589 Snap rings 1-3寸阀套式导向阀卡簧 1
1458.4100
Number图号
53
54
57 56
55
58
34
Figure 5Pilot Valve Exploded View
图5 导向阀分解图

16
Skylink Fluid Technology SKY-SK-E-03
SECTION 4
4.7 Common Parts通用备件
Part Package备件包 Part Number零件编号 Description描述 Quantity数量
SK80 Fluid Space Part Package 流体备件包
1080.0152
4
2
4
1080.0184
4
2
2
4
1080.0124
4
2
2
4
1080.0158
4
2
4
3" Neoprene Valve Ball 3寸氯丁橡胶阀球
3" Neoprene Diaphragm 3寸氯丁橡胶膜片
3" Neoprene Valve Seat 3寸氯丁橡胶球座
3" PTFE Valve Ball 3寸特氟龙阀球
3" PTFE Diaphragm 3寸特氟龙膜片
3" Santoprene Diaphragm 3寸三道橡胶膜片
3" PTFE Valve Seat 3寸特氟龙球座
3" PTFE Valve Ball 3寸特氟龙阀球
3" PTFE Diaphragm 3寸特氟龙膜片
3" Neoprene Diaphragm 3寸氯丁橡胶膜片
3" PTFE Valve Seat 3寸特氟龙球座
3" Santoprene Valve Ball 3寸三道橡胶阀球
3" Santoprene Diaphragm 3寸三道橡胶膜片
3" Santoprene Valve Seat 3寸三道橡胶球座
SK80 Air Spare Part Package 空气备件包
3"Air spare part package
3寸空气备件包
1080.0003
External "O" ring of 1.5-3"main valve 1.5-3寸主气阀外层O型圈 6
"U" ring of 3"main shaft 3寸中间轴U圈2
"O" ring of 1.5"-3"pilot shaft 1.5-3寸导向阀阀套O型圈 4
Piston 1.5-3寸活塞组件 1
Spool Assembly 1.5-3寸主气阀滑阀芯阀套 1
Gsaket.cap 1.5-3寸导向阀密封垫片 1
Main Gasket.cap 1.5-3寸主气阀密封垫片 1
3"Neoprene fluid spare part package
3寸氯丁橡胶流体备件包
3"Teflon/Santoprene fluid spare
part package
3寸特氟龙/三道橡胶流体备件包
3"Teflon/Neoprene fluid spare
part package
3寸特氟龙/氯丁橡胶流体备件包
3"Santoprene fluid spare part package
3寸三道橡胶流体备件包

17
SKY-SK-E-03 Skylink Fluid Technology
SKYLINK AODD pumps are able to fulfill different
requirements of most demanding fluid transfer, they are
designed as well as manufactured in such high quality, in order
to satisfy our clients’ various demands. SKYLINK provides
diaphragms which are made of different elastomeric materials
to be suitable for different environments according to clients’
requirements.
斯凯力气动隔膜泵高超的设计和制造品质，能够满足客户不同需求
以及最苛刻条件的流体输送。斯凯力可根据客户的要求提供不同弹
性材料制成的隔膜，以适用于不同的环境。
Piping管道:
The pipes which are connected to the inlet and outlet must be
incompressible material, so that those pipes are able to bear a
high vacuum. All piping should be equivalent size or larger than
the diameter of the inlet and outlet, which will improve pump’s
performance.
连接到入口和出口的管道必须是不可压缩的材料，以便那些管道能
够承受高真空。所有管道的尺寸应大于或等于进口和出口的直径，
这将提高泵的性能。
Installation安装:
Engineer and installation personnel shall propose an integrated
installation plan, which will make pumps perform better, meet
fluid transfer requirement and easier to maintain in the future.
工程师和安装人员应提供一体化的安装计划，以满足流体输送要
求，而且将来更方便维护。
Location位置:
When install pumps, enough space shall be left for maintenance
personnel to do maintenance or even rebuild your system, such
as add a pressure gauge or a valve on the pump in the future. 安
装泵时，维修人员应留有足够的空间进行维修或重建系统，如将来
在泵上加装压力表或阀门。
Air supply供气:
Each pump must have a sufficient air supply to meet pump’s air
demand, if air supply is not powerful enough, the pump will not
reach its best performance. Use air pressure up to 8.6 bar (125
Psig) according to different pumps.
In addition, proper air filter and regulator are also important for
pump to its p erformance, so SKYLINK recommends that a
5μ(micron)air filter shall be applied before pump’s air inlet.
每台泵都必须有足够的空气供应以满足泵的空气需求。如果空气供
应不足，泵将无法达到最佳性能。根据不同的泵，使用空气压力最
高可达8.6巴（125Psig）。此外，适当的空气过滤调压阀对于泵的性
能也是重要的，因此斯凯力建议泵进气口前应使用5μm（微米）
空气过滤器。
Solenoid control电磁阀控制
If air supply of pump is controlled by solenoid valve, a three-way
valve shall be applied in order to release the air which is stuck
between the pump and valve.
如果用电磁阀控制泵的供气，则应采用三通阀，以释放泵和阀之间
的空气。
SECTION 5
Recommended Installation推荐安装

18
Skylink Fluid Technology SKY-SK-E-03
Operation 操作
Do not lubricate the pump before operate, because it is
pre lubricated, additional lubrication will not damage the
pump, however if the pump is heavily lubricated by an external
source, the pump’s internal lubrication may be washed away. If
the pump is over-lubricated, when the pump is moved to a
non-lubricated location, it shall be dismantled and re-lubricated
as disassembly/reassembly section.
在运行泵之前不需要再润滑泵内部结构，因为已经预先润滑了。额
外的润滑不会减少泵寿命，但是如果泵内部过度润滑，泵有可能会
出现润滑失效的情况，这个时候就要拆掉主气阀重新组装。
The flow rate of the pump can be adjusted according how
powerful the air supply is, an air regulator is used to regulate air
pressure, and the needle valve is to regulate volume.
泵的流量可根据空气供应量的大小进行调节，空气调压阀用来调节
空气压力，针形阀调节输出流量。
Maintenance:维修
Different working condition (Frequency of use, air pressure,
viscosity of fluid and abrasiveness of process fluid) affects
parts life of pumps, so each pump must have its own
maintenance schedule. Before operating the pump, a visual
inspection shall be taken, check all fasteners, tighten if they are
loose.
不同的工作条件（使用频率，气压，流体粘度和流体磨损性）会影
响泵部件的寿命，所以每台泵都必须有自己的维护计划。在操作泵
之前，应进行目视检查，检查所有紧固件，有松的必须拧紧。
Records:记录
Each maintenance shall be recorded, those records
will become a useful tool to predict and avoid some
potential issues which would happen in the future.
Furthermore, an elaborate record can identify if the pump is
truly suitable for such application as well.
每次维护都应该被记录下来，这些记录将成为预测和避免以后可
能发生的一些潜在问题的有用工具。此外，精细的记录可以识别
泵是否确实适合这种应用。
SECTION 5
Recommended Installation & Suggested Operation推荐安装及建议
稳压罐
消音器
压力表
截止阀
出口
真空表
截止阀
进口
软管
空气二联件 空气截止阀
脚垫
软管

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SKY-SK-E-03 Skylink Fluid Technology
Pump Disassembly泵拆卸
SECTION 6
6.2 Disassembly of outer chamber
外腔体拆卸
Tools工具: 5/8, 11/16，3/4 wrenches扳手
Dismantle 16 bolts (13) which connect internal chamber
(28) and outer chamber (12) by certain wrenches.
用扳手拆卸16个螺栓（13），这是连接内腔体（28）
和 外腔体（12）的。
6.1 Disassembly of inlet/outlet
进出口拆卸
3 2 1
1
2
3
A
B
C
审核
设计
标记
处数
分区 更改文件号
签名
年月日
工艺
标准化
批准
阶 段 标 记
共 张
日期
签字
底图总号
旧底图总号
描校
描图
借(通)用件登记
零 件 代 号
校核
主管设计
4 3 2
1
A
B
C
D
1 2 3
4
A
B
C
审核
设计
标记
处数
分区
更改文件号
签名
年月日
工艺
标准化
批准
阶 段 标 记
共 张
第 张
重量
比例
日期
签字
底图总号
旧底图总号
描校
描图
借(通)用件登记
零 件 代 号
校核
版本 替代
主管设计
Figure 6.1 Disassembly of Inlet/Outlet进出口拆卸
Figure 6.2-1 Disassembly of Outer Chamber外腔体拆卸
Figure 6.2-2 Disassembly Sequence of Bolts on
Outer Chamber 外腔体螺栓的拆卸顺序
Caution注意:
Please strictly follow the
sequence to tighten bolts.
请严格按照顺序拧紧螺栓。
1 3
24
6
5
7
8
3
2 1
1
2
3
A
B
C
设计
标记
处数
日期
签字
底图总号
旧底图总号
描校
描图
借(通)用件登记
零 件 代 号
校核
主管设计
Tools工具: 5/8, 11/16 wrenches扳手
Dismantle 16 bolts (7) which connect elbow (5,6) and
outer chamber (12) by certain wrenches.
用扳手拆卸16个螺栓（7），这是连接弯头（5,6）和外腔
体（12）的。
Caution: Disassembly of ball and seat please refer
to maintenance of ball and seat on page 24. Before
changing diaphragm, air supply must be cut and
disconnect from air source. It may cause injury, damage
of pump or loss of property if disassembly with pressure.
Finally,drain out all material in the chamber, assure there
is no material in the chamber.
注意：拆卸阀球和球座请参照第24页上的阀球和球座的维
修。换气前，必须切断气源，消除气压；如果带压力拆
卸，则可能造成伤害、泵的损坏或财产损失。最后，排空
泵腔体内的所有物料，确保腔体内没有任何物料。

SECTION 6
Pump Disassembly 泵拆除
6.3 Disassembly of Diaphgram
膜片拆卸
1. Tool工具: 9
/ 16 , 5 / 8 , 11 / 16 w r e n c h e s , m o n k e y w r e n c h ,
3
/ 16 allen wrench.
9/16, 5/8, 11/16扳手，活动扳手，3/16内六角扳手。
2 . B e n c h c l a m p.
台钳。
Caution：Before changing diaphragm, air supply must
be cut and disconnect from air source. It may cause
injury, damage of pump or loss of property if disassembly
with pressure. Finally, drain out all material in the
chamber, assure there is no material in the chamber.
注意：更换膜片前，必须先关气阀切断气源。如果带压拆
卸，可能会造成人员伤害、泵损坏或财产损失。最后，排
出腔体内的所有物料，确保腔体内没有物料。
1.Follow steps to disassemble inlet/outlet on page 19.
按照19页所述步骤拆卸入口/出口。
2.Follow steps to disassemble outlet chamber on page 19.
按照19页所述步骤拆卸腔体。
3.Using monkey wrench to turn diaphragm components
(including outer washer (22),diaphragm(19)) out of mid
shaft (23) in CCW.
用活动扳手将隔膜部件（包括外压板（22)、隔膜 （19）
从中间轴（23）中取出。
4.Screwing off 5 bolts (20) on inner washer (18) by 3/16
allen wrench, separate outer washer (22),diaphragm (19)
and inner washer(18).
用3/16内六角扳手拧紧内垫圈（20）上的5个螺（18），
分离外压板（22）、隔膜（19）和内压板（18）。
Figure 6.3 Disassembly of Diaphgram 膜片拆卸
Figure 6.4 Disassembly of air chamber 内腔体拆卸
6.4 Disassembly of air chamber
内腔体拆卸
Tool工具: 5/8 socket wrench
Lift away air chamber from center section and remove
center block gasket. Replace gasket if necessary.
用5/8套筒扳手把内腔体从中间体组件拆下来，并取下中
间体O型圈。必要时更换中间体O型圈。
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Skylink Fluid Technology SKY-SK-E-03
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