SMARTFOX Pro 2 User manual

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SMARTFOX Pro 2
Operating instructions
Manual Version 12 - 04.2022
SMARTFOX
Version - EM2 00.01.03.17 | V.3.17
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DECLARATION SAFETY
INSTRUCTIONS
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WARNING
Non-compliance can lead to damage to property and personal injury. The
instructions given must therefore always be observed or implemented!
ATTENTION
Non-compliance can lead to malfunctions or damage to the unit. The instructions
given must therefore always be followed or implemented!
NOTE
Useful tips to support you during commissioning. The instructions given are not
mandatory.
2

TABLE OF CONTENTS
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General Information .....................................................................................................4
General Notes. ....................................................................................................4
Conformity. .....................................................................................................................4
Application. .....................................................................................................................4
Function...........................................................................................................................4
Scope of delivery and technical data. ........................................................................5
Regulations.....................................................................................................................6
Dimensions.....................................................................................................................6
Assembly ........................................................................................................................6
Electrical connection............................................................................................6
Hedging...........................................................................................................................6
Installation of SMARTFOX current transformers
............................................................7
SMARTFOX Additional
current transformer
...................................................................8
Wiring diagram ........................................................................................................................9
Power controller & heating element 1-phase. ..........................................................9
Power controller & heating element 3-phase. ........................................................10
Consumer via relay.....................................................................................................11
Navigation through the menu
.............................................................................................12
Instructions for firmware update..................................................................................13
Displaying the measured values
........................................................................................14
Main menu...............................................................................................................................18
Settings menu .......................................................................................................................22
Settings General...........................................................................................22
Settings Network (LAN / WLAN)...............................................................................24
Settings Analogue output. ...........................................................................26
Settings relays 1-4......................................................................................................29
Settings Relay Special functions...............................................................33
Settings Inputs and consumption controller. ...........................................................36
Settings inverter, heat pump, battery.......................................................................38
Settings Car Charger..................................................................................................39
Maintenance menu .............................................................................................................40
Local Network access................................................................................................41
Connection with my.smartfox.at...................................................................................42
Troubleshooting ...................................................................................................................43
3

GENERAL INFORMATION
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General
Notes
These operating instructions are part of the scope of delivery. They contain the
information required for proper use. They are intended for electrical engineering
personnel or specialists who are familiar with the installation, assembly and
commissioning of the product described here. If further information is required, it
can be requested from the contact details on page 44.
Conformity
This appliance complies with the provisions of the Directive of the Council of the
European Communities on the approximation of the laws of the EC Member States
relating to electromagnetic compatibility, EMC Directive 2004/108/EC, and the Low
Voltage Directive 2006/95/EC.
Application
The "SMARTFOX Pro 2" energy consumption controller is used to optimise self-
consumption to a maximum in electrotechnical systems with self-power generation.
All relevant data for the application are measured, displayed and used for the
control. The measured values are stored if desired when a microSD card is
activated and shown on the 2-line (2x16 digits) display. Displayed measured values
are voltage L1 L2 L3 current L1 L2 L3 power L1 L2 L3 and the total currents and
powers. Calculated values are PNutz, work
, energy, regenerated energy. Other
values displayed are frequency, status of the
4 relays, date and time, SD card status,
SD card free memory, Ethernet IP and the MAC address.
Function
The currents to be measured are measured either directly via the supplied current
transformers or via additional current transformers. The voltage is always
measured directly (according to the connection diagram). The main function of the
unit is to detect the current surplus energy, calculated by U.I, and thus to control a
continuously controllable consumer with exactly this amount of energy. This is done
via the analogue outputs 0/1-10V or 0/4-20mA. In addition, 4 relay make contacts
with freely selectable power and switch-on times per day are available.
4

SCOPE OF DELIVERY & TECHNICAL
DATA
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Rated current
80A | 100A or via additional transformer
4995A
Connection
s
L1/L2/L3/N/PE 3xL 1xN 1xPE 1.5mm²
Relay 1-4 4x 2x1,5mm²
Analogue outputs pluggable Gnd/I+/V+/24VDC1mm²
Converter Pluggable 1xRJ12 6pol.
Communication
S0 input | CAN | RS485
Scope of delivery
1x SMARTFOX Pro 2 energy consumption
controller
1x Micro SD Card
1X Current transformer 3-phase up to 80A | 100A
Technical
data
SMARTFOX
Pro
Nominal voltage 3X230V/400V
Nominal frequency 50Hz
Overload continuous
Relay switching
capacity
Voltage max. 265V, current 260A
5A/250VAC |max. resistive
Consumer
Analogue outputs
0-10 VDC | 1-10VDC
0-20mA | 4-20mA
Interfaces
WLAN | 100Mbits/s Ethernet LAN
Temperature input PT1000
Voltage range 185-265V
Self-consumption 4W
View
2-line display here the current
values can be read by pressing the
keys.
Surge overload Voltage 1000V 65μs

SCOPE OF DELIVERY & TECHNICAL
DATA
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5

REGULATIONS
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EMC DIN EN61326
ATTENTION!
When connecting the voltage input variable, the assignment to the current
connection is important, i.e. the respective terminal of the voltage connection must
also be located in the outer conductor in which the current transformer is located.
Mechanical strength DIN EN 61010 Part 1
Accuracy, overload air
and creepage distance
connection
DIN EN 60688
DIN EN 61010 Part 1
DIN 43807
Dimensions
[WxHxD]
147mm x 90mm x 58 Width 8TE
Assembly
Top-hat rail mounting. At ambient temperatures of >45°C, however, a distance of
10mm is recommended. The mounting location should be as vibration-free as
possible and must not exceed an ambient temperature of 55°C.
Electrical
Connection
The regulations for the installation of electrical systems must be observed, according to
DIN 43807, via screw connection max. 1.5mm². When installing the current
Whe
n installing the current transformer, the correct current direction K and L must be
observed (K corresponds to the power supply company side, L corresponds to the
system side).
Hedging
Electrical safety
DIN EN 61010 Part
1
Housing with protective insulation,
protection class II, for
working voltages up to 600V
(mains to neutral) pollution degree 2,
measurement category CAT III
WARNING!
This unit may only be installed b y a qualified electrician, otherwise there is a risk of
fire or electric shock!
Protection class DIN EN 60529 Housing IP21
Disconnection DIN EN 61010 Part 1, 3, 3KV 50Hz 4s

REGULATIONS
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When connecting, ensure that a suitable back-up fuse is used (line protection). The
unit itself is internally fused.
6

INSTALLATION OF THE SMARTFOX CURRENT
TRANSFORMER
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0V +
24V 0V RX TX
CJG 441D 40A/I∆n0,03A G
K K
L L
L1 L2 L3 L1 L2 L3 N L2 L3 L1
Current
transformer
L1 L2 L3
0 0 5 7 3 4
8
M13 0122
kWh
Energy meter
L
L
L
L1 K
L2
K
L3
K
V20-C V20-C V20-C
PH
O
T
O
V
O
L
T
AI
K
Attention! The SMARTFOX current transformers must always be connected as
shown in the picture above. (Arrows point in the direction of the consumer).
Post-counter field
Counter field
Pre-counter field
7
L1
L2
L3
N
PE
R1
R2
R3
R4
K
L3
L
80A
K
L2
L
80A
K
L1
L
80A
K
L
3
L
K
L
2
L
K
L
1
L
80
A
80
A
80
A

SMARTFOX ADDITIONAL CURRENT
TRANSFORMER
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K
WARNING!
The SMARTFOX current transformer cable must not be cut (loss of warranty).
NOTE!
The SMARTFOX current transformer set can be extended up to 15m.
A suitable
current transformer extension must be used for
this
.
ADDITIONAL CURRENT
TRANSFORMER
L1
L2
L3 L
1.
SW divisible 200A with cable
ART NO. 0791732486490
2. SW 200A / 5A closed
ART NO. 0791732486636
3. SW 500A / 5A closed
ART NO. 0791732486667
4. SW divisible 500A / 5A with cable
ART NO. 0791732486650
CURRENT WALLER
SMARTFOX K
LKLK L
24V 0V RX TX
K K
L L
Current transformer extension
optional up to 15 m.
ART NO. 0791732486520
8
0003127
kWh
L
L
K
K
L1
L2
L3
N
PE
R1
R2
R3
R4

R3
R2
R1
CONNECTION DIAGRAM POWER CONTROLLER & HEATING ROD 1-
PHASE
L1
0003127 L2
kWh L3 N
PE
FI LS+N
CJG 441D 40A/I∆n0,03A G
FI
INVERTER
PV PLANT
CJG 441D 40A/I∆n0,03A G
3/B6 1/B16 1/B16
CONSUMER
IN
THE
BUILDING
0V UO IO 24V
S0+ S0- PT1000
24V 0V RX TX
1/L1 2/T1
4/A2- 3/A1+
K
KR4
L
L
ATTENTIO
N!
CURRENT
TRANSFORMER
RJ12 6P.
POWER CONTROLLER
1 PHASIG
N
PE
L3
L2
L1
HEATING
STAIR
(1x230/3kW)
Current and voltage path
must always be
t h e
same!
TEMPERATURE SENSOR
PT1000
OPTIONAL
K
L
L
L
PE
N
L3
L2
L1
K
K
9
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CONNECTION DIAGRAM POWER CONTROLLER & HEATING ROD 3-
PHASE
FI LS+N
CJG 441D 40A/I∆n0,03A G
L2
L3
N
PE
FI
PV PLANT
INVERTER
CJG 441D 40A/I∆n0,03A G
3/B6 3/B16 1/B16
CONSUMER
IN
THE
BUILDING
0V UO IO 24V 0V + - S0+ S0- PT1000
24V 0V RX TX
K K
L L
CURRENT
TRANSFORMER
RJ12 6P.
-A2/B2
+B1
+A1
R1
R2
R3
R4
POWER CONTROLLER
3 PHASIG
N
PE
L3
L2
L1 HEATING STAIR
(3x230/4,5kW/6kW/9kW)
ATTENTIO
N!
ATTENTIO
N!
(optional) TEMPERATURE SENSOR PT1000
Current and voltage path
must always be
th e
same!
Star connection required. NO NEUTRAL
CONDUCTOR
AT STAR POINT ! Only balanced loads
0003127
kWh
PE
N
L3
L2
L1
L
L
K
K
L
K
5L3
3L2
1L1
2T1
4T2
6T3
L1

po ssible!
10
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CJG 441D 40A/I∆n0,03A G
3/B6
B6
B16
CONSUMER
IN
THE
BUILDING
K K
L L
A1 A2
16A
2 1
24V 0V RX TX
PE
N
L3
L2
L1
CONNECTION DIAGRAM CONSUMER VIA RELAY
FI
L1
L2
L3
N
PE
R1
R2
R3
R4
11
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NAVIGATING THROUGH THE
MENU
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Use the arrow keys left or right to scroll through the menu. To change a
value/setting, press the Enter key (cursor starts flashing). Use the arrow keys up or
down to change the set value. To navigate to the first line, press the left arrow key
repeatedly until the cursor jumps to the first line (cursor must flash).
Key combinations
Restart (5 seconds)
Firmware update (10 seconds)
Component and output test (5 seconds)
12

INSTRUCTIONS FOR
FIRMWARE
UPDATE
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1.
Download firmware from www.smartfox.at/downloads
.
Version EM2 00.00.01.37
2.
Remove the SD card.
3.
Unzip the downloaded file and
copy
the .bin file into the main
directory of the SD card.
4.
Insert the SD card into the unit.
5.
Press and hold the left and right arrow keys simultaneously for 10 seconds.
6.
When the buttons are released, the display flashes several times
and
the update is started.
7.
After the update, check the firmware version on the display!
13

DISPLAY OF THE
MEASURED
VALUES
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Power & Benefit
NOTE!
After connecting the power supply, the unit starts and
automatically
switches to
the
menu DISPLAY MEASUREMENTS.
B E C A U S E N E R G I E = 5
7 . 0 4 K W H
l i e v
e r n e r g i e s =
0 . 4 7 k w h
Performance and PNutz
POWER = 20W The current power is displayed. 20 Watt current consumption,
drawn from the mains. There is a return delivery to the mains when a minus value
is displayed, e.g. -20W.
PNUTZ= 500W. Currently, 500W is used via the analogue output (stepless). This is
a calculated value according to the setting of the nominal load and the
level of the
analogue output. As soon as ANALOG OVERV
is displayed
under PNUTZ,
analogue
monitoring is active. This means that the connected consumer is no longer
consuming power (e.g. thermostat of the heating element has switched off). After 5
minutes, the system checks again to see if the consumer is consuming power
again.
Energy
purchase
Purchased energy = The total energy purchased from the grid.
Energy
delivery
Delivery energy = The total energy fed back into the grid.
14
L e a s t = 2 0 w p n u
t z = 0 w

DISPLAY OF THE
MEASURED
VALUES
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A N A L O G A N E R G I E = 0
. 0 0 K W H
S P A N N E : A = 2 3 4 V
B
= 2 3 5 V , C = 2 3 4 V
P ( W / K W ) : A = - 8 2
W B = 0 . 0 0 W C = 8 0
W
f r e q u e n c e : 5 0 . 1
h Z
Analogue output energy
Analogue output energy = the total energy used by SMARTFOX/analogue output.
Voltage
Voltage A=234V B=235V, C=236V. The measured mains voltage per phase is displayed.
(A=L1, B=L2, C=L3).
Power
Current A= 0.35A B= 0.00A C=0.35A. The measured current per phase is displayed (A=L1,
B=L2, C=L3).
Power
P(W/kW): A=-82W B=0.00W C=80W. The measured power is displayed (A=L1=-
82W,
B=L2=0.00W, C=L3=80W). 82 watts are fed back into the mains on conductor L1.
fe
d back into the mains. 80 watts are drawn from conductor L3. The sum of the 3
conductors gives the total power (Pges = -82W + 0W + 80W =-2W supply to the
mains).
Frequency
Frequency: 50.1Hz, The current mains frequency is displayed. (50.1Hz)
S T R O M : A = 0 . 3 5 A
B = 0 . 0 0 A C = 0 . 3 5
A

DISPLAY OF THE
MEASURED
VALUES
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15

DISPLAY OF THE
MEASURED
VALUES
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T E M P e r a t u r e
5 0 c
a n a l o g o u t = 2 5 %
A U T O M A T I C H
r e l a i s r 1 = 0
r 2
= 0 r 3 = 1 r 4 = m
Temperature
If a suitable sensor is connected to the PT1000 interface, the measured temperature
is displayed here.
Analogue out
ANALOGOUT = 25%. The current level of the analogue output is
displayed. There are 3
operating modes available:
1.
Switched off: The output is switched off and is not controlled.
2.
Automatic: The output is automatically controlled by the SMARTFOX
depending on the surplus situation.
3.
Manual: The output can be set to a pro- cess value regardless of the surplus
situation.
ATTENTION! Energy can be drawn from the mains.
Relay
RELAY R1-R4: The current switching state of the relay is displayed. There are 3 operating
modes available:
0: The relay is switched off.
1: The set switch-on condition is fulfilled, the relay has been switched on by the SMARTFOX
.
M: The relay can be switched on regardless of the surplus situation.
ATTENTION! Energy can be drawn from the mains.
16
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