SMC Networks ZVB40 User manual

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194
Static neutralization, dust removal,
and dust collection processes
have been integrated
into one box.
3 functions in 1 unit!
All in one
Dust
removal
Dust
collection
Adopted a dedicated
ionizer with improved
static neutralization
efficiency.
Blow nozzle with improved
dust removal efficiency
Pneumatic dust collector
enables quick dust collection
response.
A4 size [ZVB20]
210 x 297 mm (Dimensions)
202 x 212 mm (
Static neutralization space )
A3 size [ZVB40]
400 x 384 mm (Dimensions)
392 x 298 mm (
Static neutralization space )
Electronic
components
Cosmetic case
Lamp cover
Lens
Parts for home
appliances
Smartphone
Static
neutralization
Desktop Duster Box
ZVB Series
194
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

Air blow
adjustable range
t
w
q
Ionizer
Offset voltage: ±10 v
∗Static neutralization distance: 100 mm
Discharge time: 0.3 s
∗ 1000 VR100 V
yu
eAir blow
Air blow
Ion blow
Compressed air
Exhaust duct hose (Option)
Dust collecting bag (Option)
Pneumatic dust
collector
Emitter
Nozzle
Static
neutralization
Dust
removal
Dust
collection
qMinimized attenuation of ion
Separate ion blow/air blow structure. Reduced the
attenuation of the ion by an air blow.
wAdopted a nozzle that neutralizes static
electricity in a wide range
Adopted a diffusion type nozzle
for the ionizer, so that ionized air
reaches all corners of the box.
Supports an extensive range of
large workpieces.
eEasy maintenance of emitter
Since the emitter can be removed
easily, replacement and cleaning
can also be performed easily.
t
Nozzle dedicated for the blow without
impairing the generation efficiency of the ion
Equipped with an additional air blow nozzle only for dust
removal. Besides the ionized air, the angle and flow rate of
the air blow can be adjusted (Optional). The pressure can
also be adjusted with an additional air blow pressure
regulator installed on the back side of the body.
yAdopted a maintenance-free pneumatic
dust collector
Since a built-in pneumatic dust collector blows the sucked
in dust to the exhaust port by the power of compressed air,
dust will not remain inside the dust collector. The
maintenance-free dust collector without a drive unit also
reduces the risks of malfunction.
uQuick dust collection response
The pneumatic dust collector starts collecting dust
immediately after the built-in solenoid valve is opened.
Reduces the cycle time with a quick response, from the
input of an electrical signal to the start of suction.
Static neutralization
Dust removal
Dust collection
3 functions in 1 unit! All in one
Static neutralization and dust removal efficiency have been
improved by separation from the ion blow and air blow structure.
[mm]
Model Size Static neutralization space
(Width x Depth)
ZVB20 A4 202 x 212
ZVB40 A3 392 x 298
r
Secured a large static neutralization space
Reduced the dust collector space using a pneumatic
dust collector (vacuum flow), to secure the static
neutralization space to the utmost.
Photoelectric sensor
Photoelectric sensor reflecting plate
is installed on the upper surface in
the box. Sensor detects a workpiece
and starts the operation.
Regulator for adjusting supply
pressure for additional air blow
Regulator for adjusting supply
pressure to the dust collector
195

How to Order
Desktop Duster Box
ZVB Series
ASBZVB 20
q w e r t
Specifications
Options (∗The number of sets provided when selected in tdiffers by the size.)
Component Item Model ZVB20 ZVB40
Ionizer
Type Nozzle type
Number of mounted units 1 2
Ion generation method Corona discharge type
Method of applying voltage High frequency AC type
Discharge time 0.3 s (1000 VR100 V)
Offset voltage Within ±10 V (Static neutralization distance: 100 mm from the nozzle)
Dust collector
Type Pneumatic type, Vacuum flow
Number of mounted units 1 2
Supply pressure range 0.1 to 0.7 MPa
Exhaust flow rate 410 to 1580 L/min (ANR) 820 to 3160 L/min (ANR)
Body
Fluid Air (Dry air)
Operating pressure range 0.2 to 0.8 MPa
Power supply voltage 85 to 264 VAC 50/60 Hz (when using the exclusive AC adaptor)
Power consumption 10.6 W (Without photoelectric sensor: 10.3 W) 15.1 W (Without photoelectric sensor: 14.4 W)
Operating time setting Continuous/Timer [2/5/10 s]
Additional air blow setting Continuous blow/Pulse blow [50/100 ms intervals]
Operating temperature range 0 to 55°C∗1
Air consumption∗2420 L/min (ANR) 800 L/min (ANR)
Weight∗35.1 kg 9.9 kg
∗1 No freezing
∗2
When supply pressure to the dust collector is set to 0.3 MPa (ZVB20)/0.4 MPa (ZVB40) and additional air blow supply pressure to 0.2 MPa. Based on SMC’s measuring conditions.
∗3 Overall weight excluding optional parts
q 3 m exhaust duct hose
Model: ZVB-D3A
r Emitter
Model: IZN10-NT-X325Model: ZVB-AC1
e AC adapter
Model: ZVB-P1A
w Dust collecting bag
∗ ZVB20…1 set
ZVB40…2 sets
∗ ZVB20…1 set
ZVB40…2 sets
y Suction slope (For ZVB20)
Model: ZVB-V20A Model: ZVB-V40A
u Suction slope (For ZVB40)
Model: ZVB-N10A
t Additional air blow nozzle
qSize
20
40
w Additional air blow
B
With additional air blow
ePhotoelectric sensor
Nil None∗1
S
With photoelectric sensor∗2
rAC adapter
Nil
None (exclusive DC plug attached)
AWith AC adapter∗3
tOption∗4
Nil None
D
With 3 m exhaust duct hose (hose band attached)
P
With dust collecting bag (hose band attached)
S
With additional air blow adjustment needle valve
∗4 When 2 or more options are specified,
indicate them alphabetically.
∗1 It is necessary to connect an external
switch to the external input terminal
on the back side of the product.
∗2 This is a regression reflection type
photoelectric sensor.
Completely transparent workpieces
detection is not available.
∗3 An AC power supply cable
attached to the product has
the configuration applicable to
socket of 100 VAC. The cap
needs to be changed when the
cable is connected to a socket
of voltage other than 100 VAC.
196
RoHS
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

Compressed air
supply port
Exhaust port
Compressed air
supply port
Exhaust port
Exhaust port
Regulator
Solenoid valve
Ionizer
Dust collector (Vacuum flow)
Work area
Work area
Additional air blow
adjustment
needle (Option)
Regulator
Solenoid
valve
Dust collector
(Vacuum flow)
Additional air blow
adjustment
needle (Option)
Ionizer
!3
y
i
u
q
w
!1
t
!2
!4!7!8
r
o
!0 !5!6
e
No. Description Note
11 Additional air blow pulse
operation time set switch
Continuous (no pulse)/50 ms/100 ms
12 Cover for valve maintenance
Used when replacing the built-in valve
13 Terminal block
Signal output/External input/COM+/COM-
14
AC adapter (DC plug) entry
15
ON/OFF switch for dust collector
16 Exhaust port of the dust
collector
ZVB20: 1 port, ZVB40: 2 ports,
Exhaust duct hose connection port(O.D.: ø32)
17 Compressed air supply port ZVB20: ø8, ZVB40: ø10
18 Grounding screw
∗Although the components are common to the ZVB20 and ZVB40, the
number of attached parts differs. (Refer to the note column.)
Component Parts∗
No. Description Note
1Ionizer
ZVB20: 1 unit, ZVB40: 2 units, With diffusion nozzle
2Additional air blow nozzle
ZVB20: 2 pcs., ZVB40: 4 pcs., Nozzle diameter: ø1.0
3
Regulator for adjusting supply
pressure to the dust collector
With pressure gauge
4
Regulator for adjusting supply
pressure for additional air blow
With pressure gauge
5Top cover assembly
Static electricity restriction grade (PET)
6Side cover
Static electricity restriction grade (PET)
7Photoelectric sensor
ZVB20: 1 pc., ZVB40: 2 pcs., Reflection type (built into the body)
8Mesh Detachable
9Power supply switch
10 Operation time set switch Continuous/2 s/5 s/10 s
Air Circuit Diagram
Construction
ZVB20 ZVB40
(Photo shows the ZVB20.)
197
ZVB Series

Operation Flow
The following shows the operating sequence during continuous operation and timer operation with the photoelectric sensor.
The photoelectric sensor detects a workpiece. The operation of the ionizer (static neutralization) and the additional air blow
(dust removal) stops by the progression of the set time (2/5/10 s), or the OFF
detection of the photoelectric sensor after the workpiece is removed.
(However, the dust collector continues
to operate for 0.5 s.)
Stops the operation of the dust collector (vacuum flow).
Remove the workpiece.
The dust collector (vacuum flow) is activated, and starts the ionizer (static
neutralization) and the additional air blow (dust removal) after 0.5 s.
∗The additional air blow can be set to continuous or pulse (50/100 ms intervals).
q r
t
e y
The dust collector (vacuum flow) is activated, and
starts the dust collection.
w
Photoelectric
sensor
Photoelectric
sensor
Main unit operation
Start of dust collection Stop of dust collection
Start of static neutralization and dust removal
Ionizer
Additional air blow
Air blow
Ionized air
Stop of static neutralization and dust removal
198
Desktop Duster Box ZVB Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

D
A
D
A
E
F
C
B
B
E
F
C
Dimensions
Model A B C D D’∗1E F F’∗2
ZVB20 211 202 212 310 351 210 297 341
ZVB40 248 392 298 349 390 400 384 428
∗1 Dimension D’ is the overall height including the knob of the regulator.
∗2 Dimension F’ is the overall depth including the switch lever on the front and the exhaust port on the back.
Refer to the operation manual for detailed dimensions.
[ZVB20]
[ZVB40]
199
ZVB Series

ZVB Series
Specific Product Precautions
Be sure to read this before handling the products. Refer to page 227 for safety instructions.
Installation / Mounting
Warning
1. Avoid using in a place where noise (electromagnetic
wave and surge) is generated.
It may cause failure or damage to the product. Take measures
to prevent noise at source and avoid power and signal lines
from coming into close contact.
2. Do not allow foreign matter, workpiece, or tool to enter
the ionizer nozzle.
There is an emitter inside the nozzle. If the emitter gets in
contact with metallic workpieces or tools, an electric shock may
cause an injury. If emitter is damaged, it may interfere with the
specified function and performance, and may also cause
operation failure or accident.
3. When the dust collector is operating, air is discharged
vigorously from the exhaust port.
Prevent exhausted air from contacting people or objects. Piping
(I.D. 32 mm) or dust collecting bag must be connected to the
exhaust port.
Wiring / Piping
Warning
1. Power supply required to the product is 24 VDC and 1 A.
When power is supplied to the product without using the
exclusive AC adapter, make sure to use a stabilization power
supply and connect wiring to the DC plug that is provided with
the product as an accessory.
2. D-class ground connection must be used to the
product.
Without grounding, the product will not provide the designed
performance.
3. For air piping, please use SMC or equivalent tubing of
diameter 8 mm (for ZVB20) or 10 mm (for ZVB40). It is
strongly recommended to use clean dry air (with a
dew point at approx. -20°C).
4. Air connections should only be made with the
pressure supply turned OFF.
Flush the system before piping to prevent foreign matter from
entering inside the product.
Operating Environment
Warning
1. Operate in an environment in the specified ambient
temperature and fluid temperature ranges (0 to 55°C).
Avoid sudden temperature changes even within specified
temperature range, as it may cause condensation.
2. Do not use this product in an enclosed space. This
product utilizes the corona discharge phenomenon.
Although the amount is very small, ozone and nitrogen oxides
are generated. Ozone condensation can increase if used in an
enclosed space, which can affect the human body, so
ventilation is necessary.
3. Effects on implantable medical devices
The electromagnetic waves emitted from this product may
interfere with implantable medical devices such as cardiac
pacemakers and cardioverter defibrillators, resulting in the
malfunction of the medical device or other adverse effects.
Please exercise extreme caution when operating equipment
which may have an adverse effect on your implantable medical
device. Be sure to thoroughly read the precautions stated in
the catalog, operation manual, etc., of your implantable
medical device, or contact the manufacturer directly for further
details on what types of equipment need to be avoided.
Maintenance
Warning
1. Perform maintenance regularly and clean the emitters
(every 2 weeks suggested).
The maintenance must be performed by an operator who has
sufficient knowledge and experience. If the ionizer is used for a
long time and there is dust on the emitters, performance of the
product will be reduced. When the NDL LED (maintenance
signal LED) is ON, the emitter will need to be cleaned. If the
emitter gets worn and static neutralization ability does not
recover even after cleaning, replace the emitter. (Emitter part
no.: IZN10-NT-X325)
2. Before starting inspection, cleaning or replacing the
emitter, or replacing the valves, be sure to turn OFF
the power and air supply to the main body to prevent
electric shocks or accidents.
Handling
Caution
1. Do not drop, hit, or apply excessive shock to the
product.
Even if the body is not damaged, the internal components may
be damaged, leading to a malfunction.
200
(
In addition to the ionizer nozzle, the additional air blow nozzle and
photoelectric sensor reflecting plate are installed on the upper surface in
the box. Avoid these items being in a collision with a workpiece.)
Ionizer nozzle
Photoelectric sensor
reflecting plate
Additional air
blow nozzle
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment