Grizzly G0442 User manual

MODEL G0442
5 HP CYCLONE
WIRING UPDATE
COPYRIGHT © FEBRUARY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8040 PRINTED IN TAIWAN
We improved the remote controlled magnetic switch since the manual was originally printed. This sheet
shows the new magnetic switch assembly and the new wiring diagram. Keep this sheet with your Owner's
Manual in case you ever need to refer to it.
If you have questions, contact Tech Support at [phone] or by email at [email protected].
ON/OFF
TIMER
2H 4H 8H
RUN POWEROVER
REMOTE CONTROL
SWITCH
220 VOLT
MAIN
SWITCH
The new switch features an overload device that
requires the cyclone to be restarted after it has
been overloaded. The new features of the switch
are described below:
POWER
This light is on when there is power to the
machine.
RUN
This light is on when the machine is running.
OVER
This light indicates that the machine has been
overloaded and it will not start again until it is reset
at the main switch.
To reset the machine from the overload state, turn
the main switch OFF, then ON.

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G0442 5HP CYCLONE DUST COLLECTOR
G0442 New Switch and Wiring Diagram

Why did you get this kit?
This upgrade kit contains components that clean
the filter better and make the brush handles
easier to pull. In our ongoing efforts to provide
our customers with the best customer service in
the industry, we offer this upgrade free of charge.
While installation is optional, we do encourage
you to install this upgrade.
Upgrade Kit Contents
• Filter Brush ................................................. 1
• Square Pipe ................................................ 1
• Square Pipe Base ...................................... 1
• Stop Beads ................................................. 2
• Handle Covers ............................................ 2
• Handle Holder ............................................ 1
• Cable .......................................................... 1
• Filter Box Gasket ........................................ 1
• Filter Support Brace Gaskets ..................... 2
CYCLONE FILTER
UPGRADE KIT
INSTRUCTION SHEET
COPYRIGHT © OCTOBER, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR7649 PRINTED IN TAIWAN
Getting Started
This procedure takes approximately 2 hours to
complete and requires you to provide the materi-
als listed below.
Materials Needed Qty
• Phillips Screwdriver .................................... 1
• Razor Blade or Paint Scraper .................... 1
• Wire Snips (optional) .................................. 1
• Socket or Wrench 12mm ............................ 1
• Socket or Wrench 11mm ............................ 1
• Socket or Wrench 10mm ............................ 1
• Clear Silicone .....................................Varies
• Rubbing Alcohol ................................. Varies
To install the upgrade kit components:
1. Unfasten the screws on the filter intake port.

2. Use a razor or putty knife to cut the silicone
around the filter intake port.
3. Cut the silicone around the black box.
4. Unfasten the screws under the black box,
and pry off the box plate.
5. Separate the intake port from the black box,
and completely clean off all remaining sili-
cone.
6. Pull or cut off the existing handle covers,
loosen the screw above the handles, and
remove the handles from the cable.
7. Unfasten the bolt at the top of the filter.

8. Unfasten the bolt at the bottom of the filter.
9. Remove the original brush handle holder.
11. Unfasten the screws at the bottom of the fil-
ter.
12. Remove the original brush.
13. Unfasten the screws from the original brush,
and throw away the old cable. (A new cable
is provided in the kit.)
10. Install the handle holder so it is directly below
the black box and about three squares from
the bottom of the filter.

15. Insert the new brush and base on the square
pipe. Make sure the pulley, brush screw, and
the holes at the top of the filter are aligned.
16. Fasten the square pipe base to the filter
frame.
17. Feed the new cable up through the brush,
over the pulley, and back down through the
brush, making sure the brush screw is facing
the pulley.
18. Feed both ends of the cable through the top
of the filter.
19. Feed the gasket over the cable and seat it
firmly on top of the filter.
14. Fasten the square pipe to the top of the fil-
ter.

20. Feed the cable over the pulleys in the black
box.
21. Fasten the black box to the top of the filter.
22. Feed the cable through the gasket and box
plate, then fasten the box plate to the black
box.
24. Pull the left side of the cable down until it
stops, and secure the stop bead up against
the handle holder.
23. Secure the stop bead on the right side of the
cable, approximately 12" from the end.
25. Loop the right side of the cable through a
handle, and pull the handle down to cinch the
cable tight.

26. Fasten the screw on the handle, and install
the other handle on the left side of the cable.
27. Insert the covers on the handles so the red
handle is on the right side and the black
handle is on the left side. (If you have difficul-
ties installing the covers, apply a little rubbing
alcohol on the handle to slide the covers on
easily. Allow the alcohol to dry before pulling
on the handles.)
28. Make sure that when the red handle is up the
filter brush is at the bottom of the filter.
29. Secure the brush to the right side cable by
tightening the screw on the brush clamp.
Brush Clamp

30. Fasten the filter intake with the screws.
31. Put silicone around the edges of the black
box and filter intake to seal them to the filter.
32. Use the two filter support gaskets between
the filter support braces and the filter when
reinstalling the filter on the cyclone.
Filter Support Brace Gasket