IST ISTblast DC Series User manual

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InstructIon manual
2019-01-17
DUST COLLECTOR
SERIE DC/ DCM 100 to 330
Warranty
Safety
Operation
Service Parts
Accessory Information
Registration Form
Shown : DCM type

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
TABLE OF CONTENTS
Page
INTRODUCTION........................................................................................................................................................................................................................................3
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL............4
USE AND EqUIPMENT MAINTENANCE............................................................................................................................................................................5
GENERAL SAFETY RULES - PERSONALSAFETY - UNIT USE AND...................................................................................................5
PERSONAL SAFETY...........................................................................................................................................................................................................................5
MUFFLER (OPTIONAL).......................................................................................................................................................................................................................6
INSTALL ATION ..........................................................................................................................................................................................................................................6
INSTALL ATION ..........................................................................................................................................................................................................................................7
INSTALLATION (CON’D).....................................................................................................................................................................................................................8
MAINTENANCE ........................................................................................................................................................................................................................................8
MAINTENANCE (CON’D)....................................................................................................................................................................................................................9
SCHEMATIC OF DC/DCM MODEL...........................................................................................................................................................................................10
SCHEMATIC OF INTERIOR OF DCM / DC........................................................................................................................................................................11
SCHEMATIC OF ELECTRIC BOX AND INTERIOR OF DC/DCM.....................................................................................................................12
SPARE PARTS FOR DC 100 / DCM 100............................................................................................................................................................................13
SPARE PARTS FOR DC 160 / DCM 160............................................................................................................................................................................13
SPARE PARTS FOR DC 230 / DCM 230 ..........................................................................................................................................................................14
SPARE PARTS FOR DC 330 / DCM 330 ..........................................................................................................................................................................14
ISTBLAST LIMITED WARRANTY...........................................................................................................................................................................................16

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
INTRODUCTION
Welcome to the ISTblast® family of sandblasting products.This booklet contains helpful information
and acquaints you with the operation and maintenance of your equipment. Please read carefully
and follow our recommendations to assure trouble free operation. If you have any questions, please
do not hesitate to contact your distributor or our technical service.
1. Carefully inspect the shipping carton for any signs of transport damage. The damage to the carton often
indicates possibility of transport damage to the equipment inside.
2. Carefully remove your ISTblast dust collector from the shipping carton and skid.
3. Check your equipment immediately to ensure that it is free of transport damage. Report any transport
damage to the carrier without delay for possible claim procedures. ISTblast is not responsible for damage to
equipment after it leaves our warehouse.
4. Check the equipment received and compare it with the parts you have received. If any parts are missing,
contact the supplier you purchased the equipment from.
Before operating the ISTblast dust collector, read this Instruction Manual completely. All ISTblast products are
engineered and manufactured to the highest performance standards and have been subjected to detail testing
before shipment from the factory.
Page

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
The products described in this material, and the information relating to those products, is intended for
knowledgeable, experienced users of abrasive blasting equipment.
No representation is intended or made as to the suitability of the products described herein for any particular
purpose of application. No representations are intended or made as to the eciency, production rate, or the
useful life of the products described herein.
Any estimate regarding production rates or production nishes are the responsibility of the user and must
be derived solely from the user’s experience and expertise, and must not be based on information in this
material.
The products described in this material may be combined by the user in a variety of ways for purposes
determined solely by the user. No representations are intended or made as to the suitability or engineering
balance of the combination of products determined by the user in his selection, nor as to the compliance
with regulations or standard practice of such combinations of components or products.
It is the responsibility of the knowledgeable, experienced users of the products mentioned in this material to
familiarize themselves with the appropriate laws, regulations and safe practices that apply to these products,
equipment that is connected to these products and materials that may be used with these products.
It is the responsibility of the user to insure that proper training of operators has been performed and a safe
work environment is provided.
Our company is proud to provide a variety of products to the abrasive blasting industry, and we have
condence that the professionals in our industry will utilize their knowledge and expertise in the safe
ecient use of these products.
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
GENERAL SAFETY RULES
PERSONAL SAFETY
USE AND EqUIPMENT MAINTENANCE
•KEEP WORK AREA CLEAN.
• KEEP CHILDREN AWAY. Do not let visitors come in contact with the equipment. All visitors should
be kept away from the work area.
•GUARD AGAINST ELECTRIC SHOCK. Non-skid footwear is recommended where damp or wet ground
may be encountered. A ground fault circuit interrupter protected power line must be used for these
conditions.
•DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in the moving parts. Wear
protective hair covering to contain long hair.
•USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES or glasses with side shields.
•WEAR A DUST PROOF MASK.
•STAY ALERT. USE YOUR COMMON SENSE. Concentrate on what you are doing. Do not operate the unit
when you are tired or under the inuence of drugs or alcohol.
•DO NOT OVERREACH. Keep proper footing and balance at all times.
•BEFORE CONNECTING THE UNIT to an electric current, make sure that the current is the same as
that indicated on the identication plate of the collector. An electric current higher than indicated
that could seriously injure the user and also damage the collector. If you have any doubts, do not
connect the unit.
•DO NOT FORCE THE EQUIPMENT. It will perform better and more safely if it performs his duties
the way it was designed.
•USE OF ANY OTHER ACCESSORIES not specied in this manual may be dangerous.
•DISCONNECT THE UNIT on its maintenance.
•DO NOT ALTER OR IMPROPERLY USE THE UNIT. These units are precision equipment. Alteration
unspecied or modication can lead to a dangerous situation. Only a qualied technician should
make all repairs (•), whether electrical or mechanical. Contact your nearest repair ISTblast service.
Use only ISTblast original parts, the use of other parts carries a risk.
WARNING
« READ ALL INSTRUCTIONS » Failure to follow the SAFETY RULES identied by a BULLET (•) symbol listed
BELOW and other safety precautions may result in serious personal injury.
« SAVE THESE INSTRUCTIONS »

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
1. Make sure your dust collector is installed level, on a solid surface. Do not put it on a wood floor or
rubber without first giving a grounding.
2. For your dust collector DCM model, an electrical connection is required. Consult an electrician.
3. For dust collectors having the dust barrel option, make sure the barrel is placed under the dust collector
and securely connected to it.
4. For electric motors operating on 3 phases, ensure the rotation will be the same as that indicated by
the arrow red and black on the motor casing.
5. For dust collectors equipped with a muffler option you must install it directly to the air outlet of the
fan. Simply bolt it on the adapter. To ensure right air circulation, it is essential to keep 18 inches of
clearance in front of the air outlet of the muffler.
INSTALLATION
MUFFLER OPTIONAL
Horizontal muffler Vertical muffler

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
INSTALLATION
1. Make sure the equipment is leveled and well grounded. Do not place on a wooden floor or a rubber mat, unless
a ground wire has been installed. Check with a qualified electrician.
2. If your dust collector is a “DC” model (without motor), please go to step 4 “DCM” models, with electric motor,
requires wiring. Check with a qualified electrician.
3. For 3 phases electric motor, make sure that the rotor’s direction is the same as the black and red arrow located
on the motor’s case.
4. For dust collector with the dust collecting drum option, make sure that the drum is properly located under the
dust collector and that it has been correctly secured to it.
5. Sound silencer (muffler) (optional) is to be installed directly to the air outlet on top of the dust collector. Use the
screws included with the silencer adaptor. To allow sufficient air circulation, be sure to have at least 18 inches
of room around air outlet or muffler.
6. The dust collector should be located on a leveled area near the back of the cabinet, at the right side. Attach one
end of the corrugated discharge hose to the outlet of the reclaimer (1) and the other end to the inlet located at
the bottom of the dust collector (2). Secure both ends with the supplied clamps.
7. Connect dust collector power supply cord to standard 120 Volts (DCM 100 model only) and 600 Volts ( DCM 160
/ 230 / 330 models
1
2
Outlet
Inlet

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
8. Connect to air supply
All electrical connections to the ISTblast equipment should be made by a qualied electrician and must adhere
to the codes, standards, and procedures specied by the authority having jurisdiction.
The customer is responsible for providing appropriate disconnecting means adjacent to the equipment for
each incoming power circuit.
1. For the rst two weeks of use, you should not shake the dust collector’s bags. This will allow the dust to
create a thin layer on the inside of the bag, increasing the ltering eciency. It also explains why new bags
may leak for the rst hours of use.
2. Bags cleaning
a. For DC 50 dust collector, shake the bags manually with the handle
on the side of the equipment (picture 1).
b. For DC/DCM 100, 160, 230, 330, you need an 80 psi maximum air
supply for the standard, push button, pneumatic dust bag shaker
of your equipment. Your air supply must be coupled to the air inlet
with a ¼ inch male coupling. Just press (more or less 10 times) the
button on the side of the service door (picture 2).
INSTALLATION (CON’D)
MAINTENANCE
Picture 1
Picture 2

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
c. If your dust collector is equipped with the automatic shacker option (part number 601429) 120 volts or
(part number 601427) 600 volts, the action will occur automatically at motor’s shut down
2. Remove dust from the dust collector on a regular basis. Before opening
the door, make sure to have a container under the trap to collect the dust.
(picture 3)
If you are equipped with the dust drum option simply open the lid with the
ring’s lever (picture 4) and empty dust.
3. Never wash dust bags. If you have to clean them, use compressed air only, blowing from the outside to
the inside of the bag (the opposite would clog the bag’s pores an make it unusable). Replace torn bags as
needed. For replacement parts, see diagrams and parts lists at pages 11 to 18.
IMPORTANT : Bag’s shacking should never be done while the electric motor is
running. Always wait for complete stop of electric motor to avoid bag’s tearing.
Picture 3
Picture 4
INSTALLATION (CON’D)
MAINTENANCE
MAINTENANCE (CON’D)

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
SCHEMATIC OF DC/DCM MODEL
Back sideFront side
2
6
7
9
1
9B
9A
3
8
4
55A

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
SCHEMATIC OF INTERIOR OF DCM / DC
10
13
16
17
19
15
18
11 12
14

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
SCHEMATIC OF ELECTRIC BOX AND INTERIOR OF DC/DCM
Non-standard voltage is available
20
23
21
22
24
25
26
SPARE PARTS FOR DC 100 / DCM 100
SPARE PARTS FOR DC 160 / DCM 160

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
# STOCK
DESCRIPTION (All sold per foot or per unit)
1616313
1 hp 120 V motor (DCM 100 only)
Standard model : If dierent,
contact your distributor.
2610526 1 hp impeller (DCM 100 only)
3NPN Name plate
4608508 Pneumatic shaker button
5
NPN Air inlet (quick connect ¼’’ M # 607222,
& ¼’’ F # 607219)
5A
606112 Urethane hose 1/8”
6601371 Dust trap
6A 618305
½ ” x 1 " self-adhesive rubber foam
(sold per foot)
7610280
8" adjustable air inlet
8618318
¼” x ½” self-adhesive rubber foam
9 As cabinet
Dust conveying hose, sold per foot
(Ø in accordance with cabinet)
9A As cabinet
Clamp
9B
601429
120 V Automatic shacker (DCM 100)
# STOCK
DESCRIPTION (All sold per foot or per unit)
10 608406
Clevis rod
11
608405 3/4" Ø x 3" stroke cylinder
12 608407 Bracket for cylinder
13 608408 Flow adjust 10-32
14 608409 1/4" adaptor
15 608508 Pneumatic shaker button
16 619005 2" wheel
18
601309
‘‘S’’ hook
21 616575
Electric cable
22 616405
Male plug 15A 125V 2P 3F
23 601316
DB 6 hp dust bags (Qty : 16)
24 618306
1/2" x 1/2" self-adhesive rubber
foam
25 610287
Complete door handle
26 610223
Door latch
27 606112
1/8 " Ø urethane hose
SPARE PARTS FOR DC 100 / DCM 100
# STOCK
DESCRIPTION (All sold per foot or per unit)
1616324
2 hp 575 V motor (DCM 160 only)
Standard model : If dierent,
contact your distributor.
2610527 2 hp impeller (DCM 160 only)
3NPN Name plate
4608508 Pneumatic shaker button
5
NPN Air inlet (quick connect ¼’’ M #
607222, & ¼’’ F # 607219)
5A
606112 Urethane hose 1/8”
6601371 Dust trap
6A 618305 ½ ” x 1 " self-adhesive rubber foam
(sold per foot)
7610280 8" adjustable air inlet
8618318 ¼” x ½” self-adhesive rubber foam
9 As cabinet
Dust conveying hose, sold per foot
(Ø in accordance with cabinet)
9A As cabinet Clamp
9B
601427
600 V Automatic shacker (DCM 160)
# STOCK
DESCRIPTION (All sold per foot or per unit)
10 608406 Clevis rod
11
608405
3/4" Ø X 3" stroke cylinder
12 608407 Bracket for cylinder
13 608408 Flow adjust 10-32
14 608409 1/4" adaptor
15 608508 Pneumatic shaker button
16 619005 2" wheel
18 601309 ‘‘S’’ hook
21 616575 Electric cable
22 616405 Male plug 15A 125V 2P 3F
23 601316 DB 6 hp dust bags (Qty : 16)
24 618306 1/2" x 1/2" self-adhesive rubber
foam
25 610287 Complete door handle
26 610223 Door latch
27 606112 1/8 " Ø urethane hose
SPARE PARTS FOR DC 160 / DCM 160

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
# STOCK
DESCRIPTION (All sold per foot or per unit)
1616332
3 hp 575 V (DCM 230 only)
Standard model : If dierent,
contact your distributor.
2610528 3 hp impeller (DCM 230 only)
3NPN Name plate
4608508 Pneumatic shaker button
5
NPN Air inlet (quick connect ¼’’ M #
607222, & ¼’’ F # 607219)
5A
606112 Urethane hose 1/8”
6601371 Dust trap
6A 618305 1/2 " x 1 " self-adhesive rubber
foam (sold per foot)
7610280 8" adjustable air inlet
8618318 ¼”x ½” self-adhesive rubber foam
9
As cabinet
Dust conveying hose, sold per foot
(Ø in accordance with cabinet)
9A
As cabinet Clamp
9B
601427
600 V Automatic shacker (DCM 160)
10 608406 Clevis rod
# STOCK
DESCRIPTION (All sold per foot or per unit)
1
616340
5 hp 575 V motor (DCM 330 only)
Standard model : If dierent,
contact your distributor
616339 5 hp 480 V motor
2 610529 5 hp impeller (DCM 330 only)
3 NPN Name plate
4608508 Pneumatic shaker button
5
NPN Air inlet (quick connect ¼’’ M #
607222, & ¼’’ F # 607219)
5A
606112 Urethane hose 1/8”
6 601371 Dust trap
6a 618305 1/2 " x 1 " self-adhesive rubber
foam (sold per foot)
7 610280 8" adjustable air inlet
8 618318 ¼” x ½” self-adhesive rubber foam
9 As cabinet Dust conveying hose, sold per foot
(Ø in accordance with cabinet)
9A As cabinet Clamp
9B
601427
600 V Automatic shacker (DCM 160)
# STOCK
DESCRIPTION (All sold per foot or per unit)
11
608405 3/4" dia. x 3" stroke cylinder
12 608407 Bracket for cylinder
13 608408 Flow adjust 10-32
14 608409 1/4" adaptor
15 608508 Pneumatic shaker button
16 619005 2" wheel
18 601309 ‘‘S’’ hook
20 617063 Electric box
20 617068 3 hp overload
21 616575 Electric cable
22 616405 Male plug 15A 125V 2P 3F
23 601316 DB 6 hp dust bags (Qty : 25)
24 618306 1/2" x 1/2" self-adhesive rubber
foam
25 610287 Complete door handle
26 610223 Door latch
27 606112 1/8 " Ø urethane hose
# STOCK
DESCRIPTION (All sold per foot or per unit)
10 608406 Clevis rod
11 608405 3/4" dia. x 3" stroke cylinder
13 608408 Flow adjust 10-32
14 608409 1/4" adaptor
15 608508 Pneumatic shaker button
16 619005 2" wheel
18 601309 ‘‘S’’ hook
20
617063 Electric box
617067 5hp overload for 575 V motor
617072 Overload for motor 480 V
21 616575 Electric cable
22 616405 Male plug 15A 125V 2P 3F
23 601308 DB 9 hp dust bags (Qty: 36)
24 618306 1/2" x 1/2" self-adhesive rubber
foam
25 610287 Complete door handle
26 610223 Door latch
27 606112 1/8 " Ø urethane hose
SPARE PARTS FOR DC 230 / DCM 230
SPARE PARTS FOR DC 330 / DCM 330

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts
ELECTRICAL SHACKER OPTIONAL
INSTALLATION
4160 Industriel Blvd. Laval, QC, H7L 6H1 - CANADA
Tél [phone] • 450 963 -4400 • Fax [phone]
#STOCk DESCRIpTIOn
1917850
TIMERS
2324560
¼’’ PUSHIN FITTINGS
3608568
SOLENOID VALVE
4608284
MUFFLER
5 608405 PNEUMATIC PISTON
1
3
2
4
5

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4160 Industriel Blvd.
Laval, quebec
H7L 6H1 Canada
T : 1 877 629-8202
F : 450 963-5122
info@istsurface.
2019-01-17
ISTblast is a registered
trademark of
International Surface Technologies
ISTblast warrants all equipment led in this manual which is manufactured by ISTblast and bearing its
name, to be free from defects in material and workmanship on the date of sale by an authorized ISTblast
dristibutor to the original purchaser for use. Notwithstanding any special, extended or limited warranty
publishedby ISTblast will,foraperiodofTWELVE (12)monthsfromthedateofsale,repairorreplaceanypart
of the equipment determined by ISTblast to be defective. This warranty applies only when the equipment
is installed, operated and maintained in accordance with ISTblast ’s written rISTblastmmendations.
This warranty does not cover, and ISTblast shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non- ISTblast component parts. Nor
shall ISTblast be liable for malfunction, damage or wear caused by the incompatibility with ISTblast
equipment with structures, accessories, equipment or materials not supplied by ISTblast , or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or
materials not supplied by ISTblast .
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized ISTblast dristibutor for verication of the claimed defect. If the claimed defect is veried,
ISTblast will repair or replace free of charge any defective parts. The equipment will be returned to the
original purchaser, transportation prepaid. If the inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the
costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.
ISTblast ’s sole obligation and the buyer’s sole remedy for any breach of warranty shall be as set forth
above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential
damages for lost prots, lost sales, injury to person or property, or any other incidental or consequential
loss) shall be available. Any action for breach of warranty must be brought forward within one (1) year of
the date of sale.
ISTblast MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY ISTblast . These items sold, but not
manufactured by ISTblast (such as electric motors, switches, hose, etc.), are subject to the warranty, if any,
of their manufacturer. ISTblast will provide the purchaser with reasonable assistance in making any claim
for breach of these warranties.
LIMITATION OF LIABILITY
In no event will ISTblast be liable for indirect, incidental, special or consequential damages resulting from
ISTblast supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of ISTblast ,
or otherwise.
Report all accidents or“near misses”which involve ISTblast products to:
- Technical Assistance
The following items are not covered under the ISTblast warranty policy:
- Parts or chassis replacement due to normal wears.
Defective material or workmanship is not considered normal wear
ISTBLAST LIMITED WARRANTY