WAGO 750-540 User manual

Fieldbus Independent
I/O Modules
4 DO AC 120(230) V 0.25 A, High-
Side Switching
750-540
Manual
Version 1.0.1

ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright ©2006 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content • iii
WAGO-I/O-SYSTEM 750
I/O Modules
Content
1Important Comments ................................................................................. 4
1.1 Legal Principles........................................................................................4
1.1.1 Copyright............................................................................................. 4
1.1.2 Personnel Qualification .......................................................................4
1.1.3 Intended Use ........................................................................................4
1.2 Symbols....................................................................................................5
1.3 Number Notation......................................................................................5
1.4 Safety Notes .............................................................................................6
1.5 Scope ........................................................................................................6
2I/O Modules ................................................................................................. 7
2.1 Digital Output Module ............................................................................. 7
2.1.1 750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching]..........7
2.1.1.1 View................................................................................................7
2.1.1.2 Description......................................................................................8
2.1.1.3 Display Elements ............................................................................9
2.1.1.4 Schematic Diagram.........................................................................9
2.1.1.5 Technical Data ..............................................................................10
2.1.1.6 Process Image ...............................................................................11

4 • Important Comments
Legal Principles
WAGO-I/O-SYSTEM 750
I/O Modules
1 Important Comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and abided by.
1.1 Legal Principles
1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations
contained therein. Any use of this manual which infringes the copyright
provisions stipulated herein, is not permitted. Reproduction, translation and
electronic and photo-technical archiving and amendments require the written
consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform
modifications allowed by technical progress. In case of grant of a patent or
legal protection of utility patents all rights are reserved by WAGO
Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always
named without referring to patent rights. The existence of such rights can
therefore not be ruled out.
1.1.2 Personnel Qualification
The use of the product detailed in this manual is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability
resulting from improper action and damage to WAGO products and third party
products due to non-observance of the information contained in this manual.
1.1.3 Intended Use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only
permitted within the framework of the possibilities documented in the
manuals. All other changes to the hardware and/or software and the non-
conforming use of the components entail the exclusion of liability on part of
WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.

Important Comments • 5
Symbols
WAGO-I/O-SYSTEM 750
I/O Modules
1.2 Symbols
Danger
Always abide by this information to protect persons from injury.
Warning
Always abide by this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)
Warning of damage to the components by electrostatic discharge. Observe
the precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimization.
More information
References on additional literature, manuals, data sheets and INTERNET
pages
1.3 Number Notation
Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
Within ',
Nibble separated with dots

6 • Important Comments
Safety Notes
WAGO-I/O-SYSTEM 750
I/O Modules
1.4 Safety Notes
Warning
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- installation of the components into an appropriate enclosure
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access must only be given via a key or tool to authorized qualified
personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
1.5 Scope
This manual describes the Digital Output Module 750-540
4 DO AC 120(230) V 0.25 A, High-Side Switching of the modular WAGO-
I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.

750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching] • 7
View
WAGO-I/O-SYSTEM 750
I/O Modules
2 I/O Modules
2.1 Digital Output Module
2.1.1 750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching]
4-Channel Digital Output Module DC 120(230) V 0.25 A,
short-circuit-protected, high-side switching
2.1.1.1 View
13 14
13 14
C
D
B
A
NN
NN
750-540
15 16
Power jumper contacts
Data contacts
DO 3
DO 3
DO 1
DO 1
Status
DO 4
DO 2
Status
DO 4
N
DO 2
N
Fig. 2.1.1-1: View g054000e

8 • 750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching]
Description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.2 Description
The connected load is switched via the digital output from the control system.
The module has four output channels. Four actuators may be directly
connected using the connections signal output DO 1 to DO 4.
The output channels are high-side switching. This means that the status of the
output channels is "high" when the 120(230) V field side supply voltage is
internally connected to the output channels.
The supply voltage for the field side is derived from an adjacent supply
module by means of power jumper contacts.
The status of the four short-circuit-protected output channels is indicated via
green status LEDs.
An optocoupler is used for electrical isolation between the bus and the field
side.
Any configuration of the output modules is possible when designing the
fieldbus node. Grouping of module types is not necessary.
The field side supply voltage of 120(230) V for the output module is derived
from adjacent I/O modules or from a supply module.The supply voltage for
the field side is made automatically through the individual I/O modules by
means of power jumper contacts.
Warning
The maximum current of the internal power jumper contacts is 10 A. When
configuring the system it is important not to exceed the maximum/sum
current. However, if such a case should occur, another supply module must
be added.
Attention
In case of overloads a supply module with fuse (750-601) must be connected
on the line side to protect the output modules!
The output module 750-540 can be used with all couplers/controllers of the
WAGO-I/O-SYSTEM 750.

750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching] • 9
Display Elements
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.3 Display Elements
LED Channel Designation State Function
off Output DO 1: not activated
green 1 Status
DO 1 on Output DO 1: activated
off Output DO 2: not activated
green 2 Status
DO 2 on Output DO 2: activated
off Output DO 3: not activated
green 3 Status
DO 3 on Output DO 3: activated
off Output DO 4: not activated
13 14
C
D
B
A
C
A
Fig. 2.1.1-2: Display
Elements g050102x
green 4 Status
DO 4 on Output DO 4: activated
2.1.1.4 Schematic Diagram
1
2
3
4
6
7
8
5
750-540
DO 1
0 ...230 V
N
DO 2
0 … 230V
DO
N
DO
U
Fig. 2.1.1-3: Schematic Diagram g054001e

10 • 750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching]
Technical Data
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.5 Technical Data
Outputs
Number of outputs 4
Output current 0.25 A short-circuit-protected
Overvoltage protection AC 275 V (Varistor)
Type of load resistive, inductive
Short-circuit current max. 10 A (16 ms)
Reaction time /release time max. 10 ms at 50 Hz (voltage zero switch)
ON-Voltage difference L-DO max. 18 mA
Module Specific Data
Voltage supply via system voltage internal bus (5 V) and power
jumper contacts field side power supply
(120(230) V)
Current consumption (system
voltage) max.
18 mA
Voltage via power jumper contacts AC 0 V … 230 V (+ 10 %)
Isolation 1.5 kVeff. (System / Supply)
*2.5 kV rated surge voltage
Overvoltage category III
Internal bit width 4 bit
Dimensions W x H* x L
* from upper edge of 35 DIN rail
12 mm x 64 mm x 100 mm
Weight ca. 50 g
Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual)
EMC-Immunity to interference (CE) acc. to EN 61131-2 (03)
EMC-Emission of interference (CE) acc. to EN 61131-2 (03)
EMC-Immunity to interference
(Ship building)
acc. to Germanischer Lloyd (03)
EMC-Emission of interference
(Ship building)
acc. to Germanischer Lloyd (03)
Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual)
CULUS (UL508) Submitted
GL (Germanischer Lloyd) Submitted
Conformity Marking

750-540 [4 DO AC 120(230) V 0.25 A, High-Side Switching]• 11
Process Image
WAGO-I/O-SYSTEM 750
I/O Modules
More Information
Detailed references to the approvals are listed in the document "Overview
Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM
ELECTRONICC Tools and Docs (Item-No.: 0888-0412)
or in the internet under:
www.wago.com !Documentation !WAGO-I/O-SYSTEM 750 !
System Description
2.1.1.6 Process Image
The output bits control the state of the outputs.
Output bit B3 B2 B1 B0
Meaning controls DO 4
Channel 4
controls DO 3
Channel 3
controls DO 2
Channel 2
controls DO 1
Channel 1

WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D-32385 Minden
Hansastraße 27 • D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Internet: http://www.wago.com