Smithco Fairway Ultra 15 Quick start guide

Fairway Ultra 15
Model 12-750-A
SN FWR15-200
June 2015
Operators
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Parts & Service

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction..........................................1-10
Introduction...................................................................................1-5
Introduction..................................................................................1
SafePractices.............................................................................2
Specifications ..............................................................................3
Setup .......................................................................................4-5
Service ..........................................................................................5-7
Maintenance.............................................................................6-7
Storage ........................................................................................8
Diagrams ..................................................................................... 9-13
12-750Wiring ....................................................................... 10-11
12-750Hydraulics................................................................. 12-13
Parts .......................................................................................... 14-29
MainDrawing........................................................................ 14-15
PowerBox............................................................................ 16-17
LeftFrontOuboardWing....................................................... 18-19
LeftRearWing...................................................................... 20-21
RightFrontOuboardWing .................................................... 22-23
RightRearWing ................................................................... 24-25
CenterRoller ........................................................................ 26-27
TankandRear Wheels ......................................................... 28-29
Reference.................................................................................. 30-31
Decal List .................................................................................. 30
QuickReferenceReplacementParts .........................................31

1
Introduction
INTRODUCTION
Thank you for purchasing a SmithcoSmithco
SmithcoSmithco
Smithco product.
Read this manual and all other manuals pertaining to the Fairway Ultra 15, FairWay Roller (FWR) carefully as
they contain safety, operating, assembly and maintenance instructions. Failure to do so could result in personal
injuryorequipmentdamage.
Keepmanualsinasafeplaceafteroperatorandmaintenancepersonnelhavereadthem.Rightand left sides are
fromthe operator’s seat, facingforward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshave a Serial Number and Model Number. Both numbers are needed when ordering
parts.
For product and accessory information, help finding a dealer, or to register your product please contact us at
www.Smithco.com.
Informationneededwhenordering replacementparts:
1. ModelNumber ofmachine
2. SerialNumber ofmachine
3. Nameand Part Number of part
4. Quantityof parts
For easy access record your Serial and Model numbers here.
Failure to follow cautious operating practices
can result in serious injury to the operator or
other persons. The owner must understand these
instructions, and must allow only trained per-
sonswho understand these instructions to
operate this vehicle.
WARNING
lb/kg Empty lb/kg Full

2
Introduction
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Neverallow anyone to operate or service the machine or itsattachmentswithoutproper training and
instructions.Never allow minors to operate any equipment.
3. Learnthe proper use of the machine, the location and purpose of all the controls beforeyou operate the
equipment.Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary Personal Protective Equipment (PPE) to protect our head, eyes, ears, hands and
feet. Operate the machine only in daylight or in good artificial light.
5. Inspectthe area wheretheequipment will be used.Bewareof overhead obstructionsandunderground
obstacles. Stay alert for hidden hazards.
6. Neveroperate equipment that is not in perfect working order or without decals, guards, shields, or other
protectivedevices in place.
7. Never disconnect or bypass any switch.
8. Neveruse your handsto search for oil leaks. Hydraulic fluid underpressure can penetrate the skin and
cause serious injury.
9. Thismachine demands your attention.To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
E. Operateequipmentup and down slopes, never across theface.
F. Beforeunhitching,lowertrailer jack.
10. Beforeleaving operator’s positionfor any reason:
A Disengageall drives.
B. Make sure all rollers are in the up position.
C. Shut engineoffandremovetheignitionkey.
D. Turn main power switch to the off position.
11. Keephands,feetandclothingaway from moving parts. Wait for all movement to stop before you clean,
adjustor service the machine.
12. Keep the area of operation clear of all bystanders.
13. Nevercarry passengers.
14. Use parts and materials supplied by Smithco only. Do not modify any function or part.
15. Avoid sharp turns. Watch the tires of the tractor while turning to make sure they do not contact the
drawbarof the Fairway Roller.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

3
Introduction
SPECIFICATIONS FOR FAIRWAYULTRA15
WEIGHTSANDDIMENSIONS
Folded Widthx Length 78" (1,98 m) Folded Width x 147" (3.73 m) Overall Length
EffectiveRolling Width 180" (4,57 m)
OverallWidth 185" (4,70 m)
WaterCapacity 150Gallons(567,8l)
RollingWeight 3300 lbs (1496,8 kg) with 150 gallon ballast weight
DryWeight 2100 lbs (952,5 kg)
Tongue Weight Empty 100 lbs (45,36 kg)
TongueWeightLoaded 250 lbs (113 kg)
TIRES&WHEELS Two 26.5 x 14.00 x 12 ( 30 psi (2.0 bar))
ROLLINGGROUNDPRESSURE 7 psi (.48 bar) with 150 gallons of water
4.5 psi (.31 bar) dry weight
BATTERY(NotIncluded) Automotive type 24F-12 Volt
BCIGroup Size 24F
ColdCrankingAmps 600minimum
GroundTerminalPolarity Negative(-)
MaximumLength 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
MaximumHeight 10" (25 cm)
FLUIDCAPACITY
HydraulicFluid(PN 9042) 2Gal(7,57 liter) MileMaster 303 Tractor HYD Fluid orequivalent
TOWVEHICLE
Minimumdrawbar power of 20 HP (15 kW)
HeavyDuty Vehiclewith4 wheel brakes
3500lb ( 1587,57 kg)Towing Capacity
40Amp Charge Capacity

4
Introduction
SETUP
Battery not included.
1. Install anAutomotive type 24F-12 Volt battery into the Power Box and secure with the battery hold-down.
2. Fillthe power unit with approximately 1.50 Gal (5.68 liter) MileMaster 303 Tractor HYD Fluid or equivalent.
3. Connect hitch to tow vehicle.Adjust hitch as necessary to level roller frame. Best performance is achieved
with roller frame level or hitch slightly up.
4. Install charge cable to tow vehicle battery.
A. Route cable to battery on the tow vehicle. Avoid exhaust, heat and moving parts.
B. Connect (-)black cable to battery ground (-).
C. Connect (+) red/black short cable to battery positive(+).
D. Connect (+) red/black short cable to main cable through fuse cartridge.
E. Connectplugsathitch,leaving enough cable slack for turning.
5. Fill water tank with water. Tank holds 150 gallons (567,8 l). Tank
must be full for proper operation.
6. Connect control cord. Turn main switch off and hand switch to
centerposition to avoidunintentionaloperation.

5
Introduction
SETUP
7. Testoperation-Avoidoperating on hardsurface.
STAND CLEAR 10' DURINGALLOPERATION
A. Place main power switch in the "ON" position.
B. Place hand switch in "LOWER" position and allow
the unit to cycle completely. Unit will switch off
automaticallywhenitreaches roll pressure.
C. Verify hitch position. Roller frame should belevelor
slightly'nose up' while towing with rollers deployed.
Adjust as necessary.
D. Place hand switch in "LIFT " position. Rollers will
stop automatically in the full position up.

6
Introduction
OPERATION
Hillside Operation
Do NOT stop or start suddenly on any slope. Be especially cautious when changing direction. Do NOT operate
onslopes greater than 20°.
To Level Frame.
1. Connecthitch to tow vehicle
2. Adjust hitch as necessary to level roller frame.
3. Bestperformance is achieved with roller frame level or hitch slightly up.
To Transport Rollers MUST be in up position.
1. Raiseroller for transport by placing hand control in "LIFT" position.
2. Tow at a safe speed.
To Roll Fairways.
1. Stop towvehicle.
2. Place hand switch in the "LOWER" position.
3. Extend outboard rollers. Waitforfulldeployment beforetowing.
4. Tow and roll at a safe speed.
Flat/Level Fairways
1. Set hand switch to the "LOWER" position.
2. Pressurewill be automatically maintained.
3. Allowunit to fully deploy before towing.
Contoured/ Undulating Fairways
1. Set hand switch to the "LOWER" position
2. Allow unit to fully deploy.
3. Place hand switch to center position before towing.

7
Maintenance
MAINTENANCE
Before servicing or making adjustments to machine, stop engine on tow vehicle and remove key
from ignition.
Use all procedures and parts prescribed by the manufacturer.
Before operating this machine, become familiar with all controls and functions of this unit and the tow vehicle.
Alsocompleteallmaintenancerequirementsandread all safety warnings. By knowing both machines thor-
oughly, how it operates and by doing the prescribed maintenance steps,you can expect relatively trouble-free
operationfor years to come.
TOWVEHICLE
You will need a heavy duty vehiclewith 4 wheel brakes.
Transport FrameAssembly requires a clevis hitch and a 3/4diameter by 4" pin with some type of lock.Tow
vehiclemust be capable of 250 lb tongue weight.
OPERATIONSAFETY
1. Beforeoperation check to see that rollers are rotating properly.
2. When not in use, make sure rollers are in the "UP" position. Turn main power switch to the off position.
LUBRICATION
Use No. 2 General Purpose Lithium Base Grease and lubricate after the first 10 hours of use then every 100
hours thereafter. The Fairway Ultra 15 has 20 grease fittings. When inserting grease, be careful not to ruin
the seal, if this happens, replace the seal at once. Be sure to wipe grease fitting clean before injecting grease.
Giveonlyone or two pumps of grease at each lubrication.
A. One on each pillow block. (10)
B. Oneoneach roller shaft housing. (5)
C. One on rightandleft,frontandrearwing. (5)

8
Maintenance
MAINTENANCE
WHEELMOUNTINGPROCEDURE
1. Setpark brake on tow vehicle.Turnmachineoffand remove key.
2. Turnoff main power switch onpowerbox.
2. Block one of the other wheels.
3. Loosennuts slightly on wheel to be removed.
4. Lift with floor jack until wheel is off the ground.
5. Removenuts, removewheel.
6. Place new wheel on hub lining up bolt holes.
7. Torque nutsto 64-74 ft/lb(87-100Nm) using a cross pattern.Retorque after first 10 hours andevery200
hoursthereafter.
TIREPRESSURE
Cautionmustbe used when inflating a low tire to recommended pressure. Over inflating cancause tires to
explode.Tiresonthemachineshould be 30 psi(2.0 bar). Improper inflation will reducetire life considerably.
DAILYCHECKLIST
1. Check engine oil level in tow vehicle. Add as needed. DO NOTOVERFILL.
2. Check Fairway Roller for loose or missing nuts, bolts, screws, etc., and tighten or replace as needed..
3. Check that all rollers are in good condition.
4. Greaseroller and arms afterthefirst10 hours of operation and then every100hoursthereafter..
5. Check hydraulic hoses for any leaks or loose connections.
6. Check tire pressure. 30 psi (2.0 bar)
7. Check electrical system for loose connections or frayed wiring, including battery cables. Replace any
faultyequipmentortightenifloose.
8. Fill water tank.
9. Checkfluid level in powerunit. Use Universal Trans-DraulicOil.
SERVICEINTERVALS
After First 10 hours:
Checkrollers for wear.
Lubricateall grease fittings
After50 hours:
Checkwheel lug nuts torque to 64-74 ft/lb (87-100Nm).
Inspect tires - Check air pressure 30 psi (2.0 bar)
After100 hours:
Lubricateall grease fittings.
After125 hours:
Lubricatewheel bearings.
After250 Hours:
Drainoil and fill power unit with approximately 1.50 gallons(5,7l)Universal Trans-Draulic Oil.
Tire- Torque nutsto64-74ft/lb(87-100Nm) using a cross pattern.

9
Maintenance
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ig-
nited object to come near the battery. When charging or working near battery, always shield your eyes and always pro-
vide proper ventilation.
Battery cable should be disconnected before using “Fast Charge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If
electrolyte starts boiling over, decrease charging.
Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:
1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on
any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical
attention immediately.
STORAGE
1. Beforestoring clean machine thoroughly.
2. Check bolts and nuts, tighten as necessary.
3. Makeall repairs that are needed and remove any debris.
4. Store in a clean and dry area.
5. Make sure rollers are in the "UP" position.
6. Turnmain power switch to the off position.
7. Disconnectcontrol cord to preventunintendeddeployment.

10
Diagrams
WIRINGDIAGRAM

11
Diagrams
WIRINGPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 12-568 Toggle Switch 1
12-792 SwitchGuard 1
12-578 RoundMagnet 1
9043 FlagConnector 3
2 12-569 WireCable 1
3 12-573 MaleTrailerConnector 1
4 12-572 FemaleTrailerConnector 1
5 8975 CircuitBreaker,30Amp 1
8977 CircuitBreaker Boot 1
6 30-042-06 Relay 5
7 12-585 PowerUnit 1
8 18-445 CordConnector 2
9 74-270 ParallelBattery Cable 116"
10 74-271 PowerConnector 2
11 74-273 MIDI HighAMPFuse 2
12-566 MIDIFuseHolder 2
74-276 #10RingTerminal 4
12 74-270 ParallelBattery Cable 8"
74-272 StandardEyelet 2
13 76-327 Battery Cable, Black 1
14 Automotive type 24F-12 Volt Battery (not included) 1
15 22-055 BatteryCable, Red 1
16 74-270 ParallelBattery Cable 168"
17 74-270 ParallelBattery Cable 8"
74-272 StandardEyelet 2
18 12-003 Toggle Switch 1
NS 12-574 WireHarness, Ultra 15' Roller
A 12-600 ManifoldBlock
B FloatValve(onManifold Block)
C 475PSI Down Switch (on Manifold Block)
D 1450 PSI Up Switch (on Manifold Block)
E DirectionalValve(on Manifold Block)

12
Diagrams
HYDRAULICDIAGRAM

13
Diagrams
HYDRAULICPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 12-514 FrontHydraulic Cylinder 2
2 12-519 CenterHydraulic Cylinder 1
3 12-571 RearHydraulic Cylinder 2
4 12-589 HydraulicHose, 46" 1
5 12-593 HydraulicHose, 28" 2
6 12-592 HydraulicHose, 33" 2
7 12-586 HydraulicHose, 100" 2
8 12-588 HydraulicHose, 104.5" 1
9 12-587 HydraulicHose, 115" 1
10 12-591 HydraulicHose,35.5" 1
11 12-584 Manifold 2
12 12-598 HydraulicHose,31.5" 1
13 12-600 ManifoldBlock 1
14 12-594 HydraulicHose,15" 2
15 12-585 PowerUnit 1
16 12-590 HydraulicHose,33.5" 1

14
Parts
12-750MAINDRAWING

15
Parts
12-750MAINDRAWING
REF# PART# DESCRIPTION QUANTITY
1 23-126 HollowHex Plug, #6 2
2 18-169 3/8SAEAdapter 9
3 18-168 3/8StraightThread Elbow 1
4 12-584 Manifold 2
5 78-240 TrailerJack 1
6 78-244 Adjustable3/4"Clevis 1
7 12-760 MainFrame 1
8 HB-58-11-500 Bolt, 5/8- 11 x 5 2
HNTL-58-11 Lock Nut, 5/8-11 2
9 12-568 Toggle Switch (Breakoutonpage 16) 1
12-792 SwitchGuard 1
10 18-228 HollowHexPlug,#8 2
11 18-185 Elbow 2
A RHFront Outboard Wing Page18
B RHRear Wing Page20
C LHRear Wing Page24
D LHFront Outboard Wing Page22
E TankandRear Wheel Page28
F PowerBox Page16

16
Parts
POWERBOXDRAWING

17
Parts
POWERBOXDRAWING
REF# PART# DESCRIPTION QUANTITY
1 12-786 PowerBoxCover 1
2 HSM-10-32-100 Machine Screw,#10-32x1 3
HNFL-10-32 FlangeLockNut,#10- 32 3
3* 15-437-01 Keeper 1
4 74-231 Hinge 2
5 HB-516-18-100 Bolt, 5/16 -18 x 1 6
HNFL-516-18 Flange Lock Nut, 5/16 - 18 6
6 12-598 Hydraulichose, 31.5" 1
7 12-590 HydraulicHose, 33.5" 1
8 12-600 ManifoldBlock 1
9 12-778 PowerBox 1
8947-80 TrimSeal, 80" 1
10 12-585 PowerUnit 1
9042 HydraulicFluid 2 GAL
11 18-169 3/8SAEAdapter 6
12 HSM-10-32-063 Machine Screw, #10 -32 x 5/86
HW-10 Washer, #10 5
HNFL-10-32 FlangeLock Nut, #10-32 6
13 30-042-06 Relay 5
14 18-445 CordConnector 3
15* 15-437-02 Handleand Bracket 1
16 HB-14-20-075 Bolt, 1/4- 20 x 3/44
HW-14 Washer, 1/44
HNFL-14-2 0FlangeLock Nut, 1/4-20 4
17 12-771 LH Power unit Mount 1
18 HB-38-16-200 Bolt, 3/8- 16 x 2 4
HNTL-38-16 Lock Nut, 3/8- 16 4
19 12-772 RH Power Unit Mount 1
20 Battery-Automotive type 24F-12 Volt (Not Included) 1
76-327 BatteryCable, Negative 1
22-055 BatteryCable, Positive 1
21 74-234 BatteryHold Down 1
22 HB-38-16-100 Bolt, 3/8- 16 x 1 1
HNTL-38-16 Lock Nut, 3/8- 16 1
23 12-575 RectangularCap 1
24 12-790 Switch Handle 1
25 12-792 SwitchGuard 1
26 12-568 Toggle Switch 1
27 12-569 4-WireCable 1
28 12-577 TrailerConnectorGuard 1
29 12-573 MaleTrailerConnector 1
30 12-572 FemaleTrailerConnector 1
31 12-003 Toggle Switch 1
32 HNFL-38-16 Flange Lock Nut, 3/8- 16 2
33 12-594 HydraulicHose,15" 2
34 12-578 Magnet 1
* 15-437 Latch,Complete 1

18
Parts
LEFT FRONT OUTBOARDWING