Holder C Series User manual

OPERATING MANUAL
C series

Contents C250 ... C370
2 Translation of Original Operating Manual 156319-04
Contents
Page
Title 1
Preface 10
General information on service 11
Explanations of the terms used 12
Information about the vehicle 13
Intended use 13
Location for use 13
Impermissible use 14
Residual dangers, residual risks 14
Warning 15
EC conformity declaration in compliance
with EC Directive 2006/42/EC 16
Information about disposal 16
Positions of the safety symbols 17
Information on operation 18
Driving license 18
Overview of driving permit classes 18
Safety rules 22
Page
Safety rules in general 22
Work clothing 22
Safety instruction for retrofitting 23
Gearbox oil, engine oil, diesel fuel 24
Hydraulic fluid, brake fluid 25
Battery acid 26
Emissions 27
Exhaust gas 27
Battery 27
Heat 27
Working in the vicinity of overhead power
lines 28
Cab 28
Technical Data 30
Vehicle dimensions/dimension sketch C250,
C270 30
Dimensions C250, C270 32
Axle loads 34
Permissible gross weight 36
Tyres 37

Contents C250 ... C370
Translation of Original Operating Manual 156319-04 3
Page
Track widths 38
Theoretical road speed 39
Engine technical data 40
Assemblies: Drive 41
Assemblies: Hydraulics 42
Assemblies: brakes, lifts 43
Assemblies: Electrics, PTO 44
Assemblies: Vehicle 45
Noise level dB (A) 46
Description 47
Vehicle overview, from front left 47
Vehicle overview, right rear 48
Cab views 49
Operating elements from driver's seat 50
Multifunction display 51
Right-hand operating console (with small
joystick) 52
Right-hand operating console (with large
joystick) 54
Operating elements from driver's seat, foot 56
Page
pedals
Operating elements in the operating con-
sole 57
Right front upper bar, console control ele-
ments 58
Engine speed fine adjustment control 59
Operating elements to the right of the op-
erating console 60
Operating elements behind the seat, con-
sole 60
Operating elements upper front end of cab 62
Operating elements rear front end of cab 63
Window operating elements left, right 63
Operating elements 64
Operating elements 65
Emergency exit 66
Installation rules for labels 67
Label positions 68
Standard scope of supply C250-C370 70
Start-up 71
Daily checks and activities before start-up 71

Contents C250 ... C370
4 Translation of Original Operating Manual 156319-04
Page
Accessibility (left and right side) 72
Accessibility (from above) 73
Operating the battery disconnect switch 74
Checking tyre pressure 75
Checking the hitch device 76
Check the lighting and the rear view mir-
rors 76
Checking and cleaning the air intake chan-
nel 77
Checking radiator, condenser* and dirt
screen 78
Checking engine oil level 79
Adding engine oil 80
Check hydraulic oil level 81
Checking coolant 82
Refilling washing water 84
Checking brake fluid level 85
Fuelling (diesel) 86
Check before entering the vehicle 87
Adjusting steering column 87
Driver and passenger seats 88
Page
Adjusting the lumbar support (16), drivers
seat 91
Adjusting right operating console 92
Instructions for starting the engine 93
Start engine 94
Service brakes 96
Checking braking and steering function 96
Operation 97
Before driving 97
Driving on slopes 98
Safety belt 99
Instructions for driving 100
Driving mode with hydrostat 101
Table of ranges 102
Table of driving programmes 1) 103
Speeds for road driving 104
Speeds for working 105
Adjusting the fine adjustment wheel 106
Driving mode with the Special Drive Sys-
tem* 108

Contents C250 ... C370
Translation of Original Operating Manual 156319-04 5
Page
Pressing inch pedal 110
Steering 112
Brakes 114
Differential lock 116
Windscreen wiper, windscreen washer 118
Overview of the lighting 119
Switching on lighting 120
Signalling a turn 122
Operating the hazard warning flasher 123
Switching the beacon on 124
'Switching on the mirror heater* 125
Switch on front, rear work spotlight* 126
Connecting equipment to the vehicle socket 127
Radio* and speakers* 128
Operating the driver's cab roof hatch 129
Operating interior lighting 130
Heatable windscreen* 131
Switching on the seat heater* 132
Heating and ventilating the cab 133
Operating the air conditioner* 135
Page
Special operation 136
Notes on winter operation 136
Putting on snow chains 136
Stationary mode operation 138
Stationary mode removal of oil 139
Adjusting the track 140
31x13.50-15 tyres 140
Attachments 141
Operating attachments 141
Permissible gross weight 143
Front and rear attachments or combina-
tions 145
Front and rear combination table 147
Signal socket 148
Attaching implements 149
Lateral adjustment of the lift 150
Adjusting the top link slide 151
Attaching implements 152
Connecting hydraulic lines 153
Attaching cardan shafts 155

Contents C250 ... C370
6 Translation of Original Operating Manual 156319-04
Page
Detaching attachments 156
Procedure 156
Attachments, Cargo bed tipping system 157
Safety notes for operating hydraulic devices
and attachments 158
Switching on hydraulic functions 158
Adjusting volume flow 0 to 25 l/min 159
External operation of the front lift 160
General warnings for operating the hy-
draulic floating position 162
Operating the joystick 163
Operating the front lift (joystick) 164
Front lift inclination adjustment 166
Passive inclination adjustment 167
Front lift side adjustment* 168
Hydraulic Functions Joystick 170
Operating the green hydraulic connections
with the joystick 171
Blue, green hydraulic connections 172
Electrohydraulic implement relief 174
Operating the electrohydraulic implement 175
Page
relief
Setting values for implement relief 177
Implement relief coding 178
Switching degree of relief (SP1) to actual
pressure in the hydraulic cylinder 179
Tipping system*, rear lift* 180
Manual body frame 182
Attachments with overhead discharge 183
Safety instructions for PTO shaft operation 184
Front PTO shaft drive* 185
Rear PTO shaft drive* 186
Important instructions for the operation of
the volume dividers I, II and the implement
pump* 187
Operating volume dividers I* and II* 188
Operating the implement servopump* 190
Trailers, towing 193
Your vehicle is suitable for towing the fol-
lowing trailers: 193
Instructions for hitching the trailer 194
Non-automatic trailer hitch 195

Contents C250 ... C370
Translation of Original Operating Manual 156319-04 7
Page
Automatic trailer hitch 196
Trailer hitch with ball head 197
Driving with a trailer 198
Shut-down 199
Leaving the vehicle 199
Parking the vehicle 200
Transport, loading 201
Information about transporting the vehicle 201
Information about loading 201
Towing 202
Coding the digital km/h display 204
Fault messages 206
Danger and condition notifications in the
multifunction display 206
Fault Cause Remedy 208
Engine and turbocharger faults 208
Faults of thevehicle electronics and drive
hydraulics 208
Faults of the hydraulic system and steering 213
Page
Faults of the working hydraulics 216
Maintenance Instructions 219
Service 219
Qualification of maintenance personnel 219
How do I assess my vehicle? 220
Handling fluids and lubricants 221
Safety instructions for maintenance 222
Battery disconnect switch 224
Battery 225
Check battery and cable connections 226
Electrics, fuses 227
Hydraulic function fuses (board 1) 229
Applying corrosion protector 229
Jack application point 230
Replacing wheels 231
Cargo bed subframe 232
Tilting vehicle cab 233
Tightening threaded connections 235
Check all V-belts on the engine for condi-
tion and tension. 235

Contents C250 ... C370
8 Translation of Original Operating Manual 156319-04
Page
Emptying the water separator 236
Fuel pre-filter 237
Checking hose connections for the engine
air filter 238
Cleaning the air filter system 239
Cleaning radiator, oil cooler and air condi-
tioner condenser* 240
Cleaning cab and air-conditioner filters 241
Checking bubble formation in the air-condi-
tioner* 242
Checking V-belt and compressor of the air
conditioner* 243
Draining condensation water from the air
conditioner 244
Position of the lubrication points 245
User Maintenance 246
Replacing light bulbs 246
Lower dipped beam and high beam 247
Upper dipped beam light, indicator and po-
sition light 248
Indicator light, parking light, tail light 249
Page
Bleed fuel system 250
Extended shutdown 251
Engine preservation 251
Recommissioning after the shutdown 252
Reversing engine preservation 252
Putting the vehicle into operation 252
Maintenance Data 253
Fluids and lubricants 253
Filling quantities for C250, C270, C350,
C370 254
Light bulbs 255
Tightening torques for hexagon and stud
bolts as per DIN 256
Engine technical data 257
Maintenance schedule 259
Regular maintenance as needed 261
Single maintenance after 50 or 500 operat-
ing hours 262
Maintenance every 500 operating hours 263
Maintenance every 1000, 2000, 3000 oper- 265

Contents C250 ... C370
Translation of Original Operating Manual 156319-04 9
Page
ating hours
Maintenance every year, every two years 266
Index 267

Preface C250 ... C370
10 Translation of Original Operating Manual 156319-04
Preface
We are happy that you have decided to purchase
a Holder product. We would like you to be able to
work with your vehicle without accidents or mal-
functions and recommend that you follow the in-
structions in this operating manual. Doing so not
only helps utilise the entire potential of your vehi-
cle, but also protects the full warranty. The oper-
ating manual provides you with all information re-
quired to enjoy your Holder vehicle for a long time.
Further development
Due to the continuous further development of the
design and equipment of our vehicles, there may
be discrepancies between this operating manual
and your vehicle. We also cannot completely rule
out errors, despite careful work in the creation of
this document. No legal claims can be derived from
the information, illustrations and descriptions here-
in. This operating and maintenance manual is fur-
nished with each vehicle. Store it as carefully as
possible, but accessible to drivers and maintenance
personnel at all times. If it is ever lost, the own-
er must immediately obtain a replacement from
the manufacturer. The operating and maintenance
manual must be brought to the attention of the per-
sonnel engaged with operation and maintenance
of the equipment. The owner must ensure that
all users have received, read and understood this
manual. If you have further questions or sugges-
tions for improvements, please contact our docu-
mentation department
([phone]).