SMORACY Bandit Beast Recycler User manual

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Smoracy, LLC
MODEL 4680 TRACK TABLE OF CONTENTS
INTRODUCTION & WARRANTY ............................................................ 2
SERIAL NUMBER LOCATIONS ............................................................. 6
SAFETY PROCEDURES ........................................................................ 7
SAFETY DECALS ................................................................................. 15
AUTOFEED SECTION .......................................................................... 20
EQUIPMENT SPECIFICATIONS .......................................................... 22
CONTROLS .......................................................................................... 27
START UP PROCEDURES .................................................................. 37
MAINTENANCE .................................................................................... 39
TROUBLE SHOOTING ............................................................... 43
CUTTERHEAD SECTION .......................................................... 54
SCREEN SECTION .................................................................... 62
AUGER SECTION ...................................................................... 64
DRIVE BELT/CHAIN SECTION.................................................. 67
CLUTCH SECTION .................................................................... 68
DUST SUPPRESSION SYSTEM ............................................... 69
HYDRAULIC SECTION .............................................................. 70
ELECTRICAL SECTION ............................................................ 74
LUBRICATION ............................................................................ 76
BOLT TORQUE CHARTS .......................................................... 77
TRANSPORTATION PROCEDURES ................................................... 78
REPLACEMENT PARTS SECTION ..................................................... 79
INFEED SECTION ...................................................................... 80
RECYCLER COMPONENTS ..................................................... 82
DUST SUPPRESSION COMPONENTS ......................................... 84
TEETH COMPONENTS ............................................................. 86
HYDRAULIC COMPONENTS .................................................... 88
CLUTCH COMPONENTS ........................................................ 120
GATE/SCREEN COMPONENTS.............................................. 124
DISCHARGE CONVEYOR ....................................................... 126
AUGER COMPONENTS........................................................... 132
FRAME & ACCESSORIES SECTION ...................................... 134
ENGINE COMPONENTS...................................................................136
CONTROL COMPONENTS...............................................................138
INDEX................................................................................................................140
NOTE- ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR
DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE BY THE MANUFACTURER.
TABLE OF CONTENTS

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MODEL 4680 TRACK
INTRODUCTION
The purpose of this manual is to provide the user with specifications and procedures for the
operation, maintenance and repair of the Beast Recycler. As with any piece of equipment, safety
should always be a constant thought while the machine is being operated, serviced or stored. In order
to highlight this consideration, the material which addresses safety is proceeded by the following signal
words:
Signal Word Likelihood of Occurrence Degree of Potential
Injury or Damage
DANGER
WARNING
CAUTION
NOTICE
Will occur if warning is ignored
Can occur if warning is ignored
Will or can occur if warning is ignored
Important, but not hazard related
Severe
Severe
Minor to Severe
Minor
The recycler is designed and manufactured in accordance with the latest machine industry standards.
This alone does not prevent injury. It is the operator’s responsibility to use good judgement and follow
the warnings and instructions as indicated in this manual.
Improper use of the recycler can result in severe personal injury. Personnel using the recycler must be
qualified, trained and familiar with the operating procedures as defined in this manual.
It is the responsibility of the owner or employer to insure that the operator is trained and practices safe
operation while using and servicing the machine. It is also the owner’s responsibility to provide and
follow a regularly scheduled preventative maintenance and repair program on the recycler, using only
factory approved replacement parts. Any unapproved repairs or modifications may not only damage
the machine and its performance, but could result in severe personal injury. Consult the equipment
manufacturer!!!
Each machine is shipped with a manual, a customer’s check sheet on the recycler, any available parts
& service manuals on component parts not produced by this manufacturer, and service & safety video
tape. Additional copies of these manuals and check sheets can be purchased from the manufacturer,
or through the dealer. Engine parts, service and maintenance manuals MUST be purchased through
the engine manufacturer or their dealer.
NOTE - The producer of the Beast Recycler reserves the right to make any
modifications or revisions to the design or specifications of its machine
without advance notice. The producer also reserves the right to change
machine and part prices as needed without advance notice.
INTRODUCTION & WARRANTY
WARNING
WARNING

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MODEL 4680 TRACK
The manufacturer will not reimburse the customer or dealer labor costs incurred for
installing “bolt-on” or “slip-on” items, such as hydraulic pumps and motors, control valves,
flow dividers, belts, sheaves, etc. The manufacturer will provide replacement parts to the
customer for defective parts during the warranty period. Defective parts must be returned
to Smoracy, LLC. It will be the customer’s responsibility to install the replacement parts
unless arrangements are made with the selling dealer.
The manufacturer will not reimburse travel costs to servicing dealer unless prior
approval has been obtained from the manufacturer. It is the customer’s responsibility to
deliver machine to dealer’s service facility, unless other arrangements have been
agreed to between selling dealer and customer.
The manufacturer may elect, at its discretion, to reimburse reasonable labor costs to
customer or dealer for major defect repairs. Prior approval must be obtained from
Smoracy, LLC.
There are several forms that must be completely
filled out and returned to us in reference to our
portion of warranty. Read and understand the
Smoracy, LLC Limited Warranty responsibilities.
Some components on your machine are
covered by their respective manufacturers and
cannot be handled through Smoracy, LLC as
stated in Warranty Section of this manual.
Use this manual to help you resolve what and
where your problem is, in most cases you can fix
it easily. If you still have problems, work through
the dealer you purchased the machine through,
or contact Smoracy, LLC directly if needed.
Make sure the following forms are used, for us as
well as you, to keep track of service and pending
warranty request. It is our company policy that all
parts shipped out will be invoiced until the
possible warranty parts are returned with a
Warranty Claim Form completed for consideration.
Make sure the Warranty Validation Form is
completed and sent in to us as soon as you
receive the machine. This will activate our
warranty responsibilities.
If Warranty Validation Form is not on file, all
warranty consideration is null and void.
EXPLANATION OF LIMITED WARRANTY
INTRODUCTION & WARRANTY

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MODEL 4680 TRACK
SMORACY, LLC LIMITED WARRANTY
[phone]
Smoracy, LLC also referred to as “Manufacturer” warrants each new model 4680 Beast
Recycler to be free of defects in workmanship and material for a period of six months or 1000 operating
hours, which ever comes first.
This warranty takes effect upon delivery to the original retail purchaser. The manufacturer at it’s
option will replace or repair at a point designated by the manufacturer, any parts which appear to have
been defective in material or workmanship. The manufacturer is not responsible for labor, consequential
damages, traveling or down time expenses.
This warranty and any possible liability of Smoracy, LLC is expressly in lieu of any other warranties,
expressed or implied, including but not limited to, any implied warranty or merchantability of fitness for
a particular purpose and of any noncontractual liabilities including product liabilities based upon
negligence or strict liability. Smoracy, LLC will not be liable for consequential damages resulting from
breach of warranty.
All parties involved agree that the Owner’s Sole and Exclusive Remedy against the
Manufacturer, whether in contract or arising out of this warranty, instructions, representations, or
defects shall only be for the replacement or repair of defective parts as provided herein. In no event or
circumstances shall the Manufacturer’s liability exceed the purchase price of the machine. The buyer
also agrees that no other remedy (including but not limited to consequential or incidental loss) shall be
available to him.
It is absolutely necessary to return the Warranty Validation Form, completely and accurately filled
out, and notify Smoracy, LLC in writing within ten (10) days from the date of purchase to validate this
warranty. If Warranty Validation Form is not on file, all Warranty Consideration is NULL AND VOID.
This warranty will not apply if the Beast Recycler is not operated with replacement parts or
equipment not manufactured or recommended by Smoracy, LLC.
This warranty will not apply if the Beast Recycler is operated in a manner not recommended by the
manufacturer. The following examples would void the warranty:
1. The completed Recycler Warranty Validation Form is not on file.
2. The Smoracy, LLC Recycler has been abused, or not serviced properly.
3. Repairs or attempted repairs made without prior written authorization.
4. Repairs made due to normal wear are not warrantable.
5. The Recycler was involved in, or damaged by an accident.
6. The Recycler was damaged from any type of foreign material.
7. The Recycler did not have parts replaced with Smoracy, LLC parts.
The owner is responsible for all scheduled maintenance as explained in the Operators
Manuals. Negligence of proper maintenance or any other negligence, accident or fire; nor with failure to
adjust, tighten, or replace wear items included but not limited to items such as belts, lubrication fluids,
bearings, filters, hydraulic components, loose nuts or bolts, etc. may void warranty.
INTRODUCTION & WARRANTY

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MODEL 4680 TRACK
SMORACY, LLC LIMITED WARRANTY
[phone]
NOTE: This warranty applies only to new and unused equipment or parts thereof manufactured by
Smoracy, LLC. and is void if the Recycler is operated with replacement parts or equipment not manufactured
or recommended by Smoracy, LLC.
All other components are warranted by their respective manufacturers (i.e. engines, axles, clutches,
tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited to 90 days from
the first day of initial service.
NATIONAL INFORMATION PHONE NUMBERS FOR ACCESSORIES
(NOT COVERED UNDER RECYCLER WARRANTY PROGRAM)
Caterpillar Engines 1-248-349-7050 PT Tech Fluid Clutch 1-330-239-4933
Caterpillar Tracks 1-309-636-1020 L.O.R. MFG. 1-866-644-8622
Interstate Batteries 1-800-331-2000 Twin Disc Clutch 1-262-638-4000
Cummins Engines 1-248-478-9700 Honda Engine 1-770-497-6400
In order to process any warranty claims, it is the owner’s responsibility to report the claims promptly
to the Manufacturer, or our authorized dealer from whom the equipment was purchased.
It is necessary to include the following information on any and all requests for warranty:
1) Warranty Claim Form, obtained from Smoracy, LLC or it’s dealers,
completely and accurately filled out.
2) Dealer from whom purchased.
3) Date of delivery.
4) Serial number of unit.
5) Model number of unit.
6) Engine make and serial number.
7) Length of time in use.
8) Date of Failure.
9) Nature of Failure.
Smoracy, LLC reserves the right to alter, improve, revise or modify any parts or products with the
altered, improved, revised or modified parts or products. They also may change design,
specifications, or part prices without advance notice.
Smoracy, LLC is NOT responsible for updating or upgrading completed machines with design
changes that are made after it’s production.
Smoracy, LLC expects the Customer/Owner to bring their Recycler to the Dealer/Manufacturer for
Warranty Repairs. The Manufacturer DOES NOT pay Dealers or Customers for bringing their
machine in for repair. Nor does the Manufacturer furnish loaner machines while the unit is being
repaired.
You will need the machine identification number and serial number when ordering parts for your
machine. The serial number will also be required by law enforcement in order to track down your
machine if it is ever stolen. See following page for Serial Number locations.
INTRODUCTION & WARRANTY

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MODEL 4680 TRACK SERIAL NUMBER LOCATIONS
TYPICAL RECYCLER SERIAL NUMBER
LOCATIONS
1. Inside the Control Cabinet
2. Curb Side Bearing Pad
NOTE: The engine information is located on the
engine block. The clutch information is
located on the clutch plate.
1
2

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MODEL 4680 TRACK
SAFETY PROCEDURES
SAFETY PROCEDURES
CHECK FOR FIRES, CLEAN OFF DEBRIS,
SWITCH OFF BATTERY
DO NOT leave this machine unattended until all poten-
tial fire debris is removed, no fire or smoldering exists and battery is
switched off. The diesel engine creates many hot spots, including
exhaust manifold and turbo. Remove all flammable debris (wood, mulch,
oils, fuels, etc.) from:
• Engine turbo and exhaust • Inside belt shields
• Beside and around engine • Inside control cabinets
• Under engine and tanks • Anywhere materials collect
DO NOT leave this machine unattended until all fire hazards are
removed, hot spots are cold and battery is disconnected.
ALWAYS keep several type A:B:C fire extinguishers operational and on
the job at all times.
SMORACY, LLC IS NOT RESPONSIBLE FOR FIRES CAUSED BY
FIRE HAZARDS LEFT TO SMOLDER AND BURN, OR IMPROPER
SHUTDOWN PROCEDURES.
WARNING
RESTRICTED AREA
DO NOT approach within envelope or you may be injured while machine is operating.
WARNING
100 ft.
(30.5 m)
200 ft.
(61.0 m)
50 ft.
(15.2 m)
RECYCLER DISCHARGE

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MODEL 4680 TRACK
The words Danger, Warning, Caution, and
Notice are used on the safety decals and throughout
this manual, to make you aware of the safety
procedures. These procedures are very important, read
and obey them.
YOUR SAFETY IS VERY IMPORTANT TO US!
This machine is equipped with safety decals, guards
and designs for your protection.
Don’t ever take the machine for granted, always be
cautious and careful when operating your equipment.
Read and follow all the instructions in your manual
thoroughly. Your safety is dependent on your
knowledge of how to operate and maintain this machine.
You may obtain additional copies of this manual from
your Smoracy, LLC Dealer.
Before operating recycler, you must have all potential
operators; read and understand manuals, decals, and
watch the video tape and follow all recommendations.
Regardless of how hard a manufacturer tries to
produce a safe machine, accidents still happen.
Normally accidents are caused by people making
mistakes. They do not read the manual, they ignore
warning decals or do not use lockouts provided for their
safety. This normally happens after the person has
become accustomed to the machinery. In the initial
start up and operation of the machinery, they are
cautious, they are very careful because they do not
understand the machine.
This equipment is intended for use by personnel who
are experienced with similar equipment. Always
operate safely. It is also recommended that someone
else is present while operating or servicing in case an
accident should occur. Never operate any machine while
under the influence of drugs or alcohol.
Keep children, bystanders and animals clear of
working area. Never operate equipment that is in need
of repair or adjustment.
Before starting the machine, take a minute to check
a few things. The recycler should be in an area
restricted from people passing by. This area around the
recycler must be free of all objects that can obstruct
your movement when working with the machine. The
machine should be checked for loose tools or foreign
objects, especially in the infeed conveyor area. All tools
not in use should be secured in a tool box.
Operators must at all times be located within easy
reach of all feed control and shut-off devices when the
unit is running. Also always be observant and prepared
to activate controls to prevent an accident.
Do Not wear torn or loose clothing it is more likely to
get caught in moving machinery parts. Keep such items
as long hair, shirt sleeves, and shirt tails properly
contained. Avoid wearing necklaces, rings, watches,
and especially neckties while operating this machinery.
Make sure the machine is in excellent condition, and
all the guards are in place, tight and secure.
Wear all personal protection equipment and follow all
safety standards per ANSI and OSHA instructions.
Examples of equipment: hard hat, safety glasses,
gloves, ear protection, etc. Do not wear gauntlet or
secured fit gloves. Always keep a fully charged
type A:B:C fire extinguisher with the machine while
operating or servicing the recycler.
SAFETY PROCEDURES
SAFETY PROCEDURES
WARNING
DANGER
DANGER

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MODEL 4680 TRACK
Never stand at the entrance to the Infeed Conveyor or
look over the Infeed Conveyor side panels. Never
attempt to manually dislodge material located on the
Infeed Conveyor while the machine is running. Never
raise Feedwheel Yoke and look inside, or look down
Infeed Conveyor while machine is working.
Entanglement in Infeed Conveyor can cause serious
injury. Stay away from the Infeed Conveyor during
operation. If the conveyor drive is not shut off a stalled
conveyor may restart unexpectedly as the obstruction
is removed. Do not hand feed raw material onto Infeed
Conveyor.
Avoid moving parts. Keep hands, feet, and clothing
away from power driven parts. Keep all guards and
shields in place and properly secured.
Stay away from the Feedwheel and Cutterhead
areas. Never stand close to the Feedwheel assembly
while the machine is running. Never attempt to do work
on a raised Feedwheel without making sure all safety
devices are secured. Always engage the hydraulic Yoke
Lock Bars, and use the Safety Chain to secure the
Feedwheel assembly to the Discharge Belt Conveyor
rest before replacing Cutterhead inserts or bodies.
Follow proper shutdown procedures before beginning
any type of maintenance to the Recycler.
Entanglement in the Discharge Belt Conveyor can
cause serious injury. Stay away from the conveyor
during operation. If the conveyor drive is not shut off a
stalled conveyor may restart unexpectedly as the
obstruction is removed. Avoid the Discharge Belt
Conveyor area. Ejected material can cause serious
injury. Stay away! Stay clear of thrown and falling
objects. Take the following precautions to avoid
injuries from thrown and falling objects: Wear all
applicable safety equipment. Only properly protected
workers are allowed in “thrown object area”. All
machines in “thrown object area” must have overhead
protection. Machines used to load the recycler must
have an enclosed cab. Do not leave controls unattended
while machine is operating. Locate the recycler a safe
distance from buildings, public roads and populated
areas.
NEVER sit, stand, lay, climb or ride anywhere
on this machine while it is running, operating, or in
transit. You will be injured.
To avoid damage to the Discharge Conveyor do not
move the machine with the Conveyor extended. Do not
fold or unfold the Conveyor on uneven ground. Do not
cause abrupt stops when raising or lowering the
Conveyor. Do follow all operation, service and safety
guidelines. Do follow these steps to purge air from the
hydraulic system every time the Conveyor is moved.
1) Place pressure gauge in diagnostic port of valve bank.
2) With Conveyor resting in fold or unfold position,
operate valve to position it further in that direction. Hold
valve position for 4 to 5 seconds until gauge reaches
system pressure. 3) Repeat these steps for second
control valve. Now you may proceed to raise or lower
the Conveyor. Do operate the Conveyor folding actions
with the engine at idle. Do fold the Conveyor upper
section first, then the mid section. NEVER slam the
Discharge Belt Conveyor to a rest.
It is very important after you have operated a new
machine for approximately an hour, shut down the
machine and recheck all nuts and bolts. It is normal for
bolts to loosen once on a new piece of machinery. If
you tighten them now, there is a good possibility they
won’t loosen again. Certain bolts should be checked
periodically such as Cutterbody and Teeth bolts, etc.
for torque and fit.
Most of the nuts used on the Smoracy, LLC
Recycler are self locking. After a nut has been removed
five times, it should be replaced to insure proper
tightness.
SAFETY PROCEDURES
SAFETY PROCEDURES
DANGER
DANGER
DANGER
NOTICE
DANGER
DANGER
WARNING

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MODEL 4680 TRACK SAFETY PROCEDURES
SAFETY PROCEDURES
Never use jumper cables during freezing temperatures.
Tow the machine inside and allow the battery time to
warm up. Explosion will occur with a frozen battery.
Never use jumper cables in a confined or unventilated
area. Battery acid fumes are explosive. Battery acid
can cause severe burns. Avoid contact with eyes, skin
and clothing. Battery fumes are flammable and can
explode. Never expose an open flame or spark near the
battery. Keep all burning materials away from the
battery. When servicing the battery, do not smoke, shield
eyes and face. Service in a well ventilated area.
DO NOT GO NEAR HYDRAULIC LEAKS! High
pressure oil easily punctures skin causing serious
injury, gangrene, or death. DO NOT use fingers or skin
to check for leaks. Lower load or relieve hydraulic
pressure before loosening fittings. Use a piece of
cardboard to find leaks. Never use your bare hands.
In cold weather situations let your hydraulic system
idle for approximately 15 minutes to allow the system
to warm up to operating temperature. Avoid burns from
fluid. Hot fluid under pressure can cause severe burns.
Relieve all pressure in the system before disconnecting
the lines, hoses or performing other work. Allow
system to cool down to ambient temperature before
opening any coolant or hydraulic oil system.
Inspect raw materials pile for prohibited materials. The
following are examples of prohibited materials to be
avoided. Material and products containing toxic
substances, explosive or flammable materials
including chemicals, liquids, gases, pressurized
containers etc., tires, glass, heavy rigid plastic, sheet
metal, masonry, stone materials, and solid metals.
DO NOT operate this machine indoors! Exhaust
fumes can be fatal. Never refuel while the machine is
running or engine is hot. Never refuel in the shop or
building. Always refuel in a well ventilated area, away
from sparks or open flames, DO NOT SMOKE.
Extinguish all smoking materials. Wipe up all spilled
fuel before restarting the engine. Do not fill above 1/2”
(12.7 mm) from top of tank.
To obtain the most from the recycler, for the least
amount of cost, it is a good practice to set and follow a
scheduled preventative maintenance program. It will
eliminate many possible problems and down time.
Check laws and regulations. Know and obey all
federal, state, and local laws and regulations that apply
to your work situation and the transportation of a
machine this size.
Keep the machine in good condition. Be sure the
machine is in good operating condition and that all safety
devices, including guards and shields are installed and
functioning properly. Visually inspect the machine daily
before starting the machine. Refer to the “Start-up
Procedures “. Make no modifications to your equipment
unless specifically recommended or requested by
Smoracy, LLC.
Avoid power lines. Electrocution is possible if the
recycler touches a power line. Take the following
precautions. Position the recycler and any loading
equipment at least 10 feet (3 meters) from electric lines.
If the machine contacts an electric line stay away from
the machine.
After engine is started, let the Cutterhead turn at the
lowest RPM’s possible. Listen for any type of noise
that is foreign. Any steel against steel noise is
foreign. If you hear a noise, stop the engine and find the
problem.
The machine was built with a maintenance door
engine disable plug which disables the engine if it is not
installed properly with the maintenance in the closed
position. Correctly installed and maintained, the engine
will not start or it will shut off if the maintenance door
engine disable plug is disconnected. The maintenance
door must NEVER be open or opened during operation.
WARNING
DANGER
DANGER
DANGER
WARNING
DANGER
WARNING
WARNING
WARNNG

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MODEL 4680 TRACK SAFETY PROCEDURES
SAFETY PROCEDURES
Never work under or around the Feedwheel without
first disengaging clutch, turning off engine, waiting for
the Cutterhead to come to a complete stop, turning
Battery Disconnect Switch off, and you must have the
ignition key in YOUR possession. Some maintenance
requires that you work under the Feedwheel while it is
in the raised position. The Feedwheel Yoke assembly
is equipped with two safety devices that must be put in
place before work commences.
1. Yoke Lock Bars:
With the engine running, clutch disengaged, and the
Cutterhead completely stopped, raise the Feedwheel
Yoke to its maximum height using the Feedwheel Yoke
manual control valve. Then locate the Hydraulic Yoke
Lock valve and pull the lever. The Yoke Lock Bars
located on top of the Cutterhead housing will extend or
engage.
2. Safety Chain:
Now use the Safety Chain attached to the Discharge
Belt Conveyor rest and secure it to the lug located on
the right side of the Feedwheel Yoke. With the safety
devices in place lower the Feedwheel Yoke until it
contacts the Yoke Lock Bars and the Safety Chain pulls
tight. Disengage clutch, turn off engine, wait for the
Cutterhead to come to a complete stop, turn Battery
Disconnect Switch off, and you must have the ignition
key in YOUR possession. For added safety it is a good
practice to use an additional log chain to help support
the Feedwheel Yoke to the conveyor rest. When all
safety devices are in place you may start performing
maintenance to the machine.
Do Not feed this machine with the top feedwheel
pinned, blocked or secured in the open position.
Before you change the Screen in your Recycler
you must remember to never do any maintenance
work inside or around your Recycler without first
disengaging clutch, turning off engine, waiting for the
Cutterhead to come to a complete stop, turning Battery
Disconnect Switch off, and you must have the ignition
key in YOUR possession.
The Recycler is equipped with a remote controlled
electric lift to assist service person while changing the
screen. It is only to be used to assist in changing the
screen!!! Always follow the instructions in the lift
owners manual! Never attempt any maintenance or
service unless the equipment is completely shut down!
Never overload lift or its cable, it is only to be used to
handle the recycler screens (max. 300 lbs. or 136 kg)!
Always keep components 100% operational and
maintained: cable, hooks, wiring, connections, bolts and
nuts, controls, etc.! Always replace wire rope if it shows
kinks, frayed wires, broken or worn strands! Always
wear quality leather gloves when handling wire rope!
Always stay clear of wire rope, hooks, lift and screen
while operating! Always insure that the brake device in
lift is operational and maintained, before using it!
First lower winch cable to Screen area, remove winch
hook stop block from winch hook. Hook winch up to
the back of Screen and snug up the cable. Remove the
eight mounting bolts that hold the screen in place.
Remove Screen using winch. Clean ALL debris from
Screen mounting area, then install new Screen.
Reinsert clamp locks and bolts into Screen mounting
area. Lightly snug up bolts then adjust Screen. Screen
must ALWAYS be at least 1/8” (3.2 mm) minimum from
teeth. When final adjustment is completed torque bolts
to 376 ft.-lbs (510 Nm). Reinstall winch stop block before
reeling in winch cable. Stop block must pull tightly to
engine base when winch operation is complete.
Do not hand feed this machine! This machine is
designed to only be fed by a mechanical log loader.
Feeding material into this machine by hand is not
permitted or authorized. Severe injury or death can
result!
Do not run or operate this machine with any door/
compartment open. Door enclosures are guards, you
can be injured if open during operation.
Do not open the belt shield door unless engine and all
machine parts have completely stopped moving. Open
this door only to check for proper drive belt tension. Do
not start or operate this machine unless door is
securely in place.
DANGER
DANGER
DANGER
WARNING
WARNING

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MODEL 4680 TRACK
SAFETY PROCEDURES
SAFETY PROCEDURES
Do not attempt to operate the track machine on an ascending or descending slope of more than 25° or 46% or a
side slope of more than 17° or 30%, it is Dangerous and could be Fatal. This is the maximum slope grade the
machine can be operated on if the hydraulics, tracks, and engine are running at maximum performance and the
tracks sustain good traction.
Maximum Slope Grade
Ascending or Descending Slope Side Slope
Diagram shows percentage to degree of slope.
Percentage is in vertical feet for every 100 horizontal feet.
Any increase from the specified maximum operating angles may cause loss of lubrication function and damage
the engine.
The track machine should never be parked on a slope at any time. The machine can coast or creep causing
equipment and/or personal injury.
Make sure everyone is clear of machine before moving the track machine. Stay clear of track when the machine
is moving.
DO NOT entangle feet or hands in undercarriage travel system.
Use EXTREME CAUTION when traveling over non-level surface! This machine can tip over or tip backwards on
non-level surface. You will cause engine damage, machine damage and possible injury!
NEVER sit, stand, lay, climb or ride anywhere on this machine while it is running, operating, or in transit. You
will be injured.
WARNING
WARNING
DANGER
DANGER
DANGER
DANGER
DANGER
Machines equipped with undercarraige tracks are shipped with a manual from the track manufacturer. Refer to it
for service, operation and safety information.

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MODEL 4680 TRACK SAFETY PROCEDURES
Check for fires, clean off debris, switch off battery. Do not leave this machine unattended until all potential fire
debris is removed, no fire or smoldering exists and battery is switched off. The diesel engine creates many hot
spots, including exhaust manifold and turbo. Remove all flammable debris (wood, mulch, oils, fuels, etc.) from:
engine turbo and exhaust, beside and around engine, under engine and tanks, inside belt shield, inside control
cabinets, anywhere materials collect. Do not leave this machine unattended until all fire hazards are removed, hot
spots are cold and battery is disconnected. Always keep several type A:B:C fire extinguishers on the job at all
times. Smoracy, LLC is not responsible for fires caused by fire hazards left to smolder and burn, or improper
shutdown procedures.
Do not work on the machine if the engine is running with the clutch disengaged. A clutch can self-engage if either
the pilot or throw-out bearing happens to seize to the main output shaft.
Remember, it should take most of your strength to engage the clutch. If the clutch engages easily, DO NOT
OPERATE this recycler until the clutch has been adjusted.
The clutch is an expensive component of the Beast Recycler. It needs proper maintenance (see maintenance
section and manufacturers manual for detailed information). The operator must take care in the engagement and
disengagement of the engine, RPM should always be 800 to 900 RPM.
WARNING
WARNING
SAFETY PROCEDURES

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MODEL 4680 TRACK SAFETY PROCEDURES
SAFETY PROCEDURES
Before transporting the machine: 1) Clean out any existing material in the machine by allowing the machine to
operate for several minutes without further loading. 2) Idle engine and disengage clutch. 3) Make sure that the
feedwheel is in the lowered position. 4) Make sure all manual hydraulic control valves are in the off position. 5)
Switch engine off and remove ignition key. 6) Stow remote cable controls inside hydraulic compartment. 7) Lock
compartment doors. 8) Clean off all Debris and potential fire hazards from the machine. Along with these procedures
make sure to follow all of the instructions in the “Transportation Procedures” section.
The self activating fire extinguishers located in various places will not stop your machine from burning. They are
there to help put out a fire that may start. If a fire gets going after you have left the machine, they will be ineffective.
You must clean the debris away from the engine and other hot areas before leaving the machine! It is your
responsibility to properly maintain and test the extinguishers as instructed by the directions that come with the fire
extinguisher. If you do not have that information contact Smoracy, LLC.
FIRE WARNING!
WARNING

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MODEL 4680 TRACK SAFETY DECALS
SAFETY DECALS
Safety Decals located on your Beast Recycler contain useful information to assist you in operating your
equipment safely. Some of the decals on your machine and their location are shown in this section.
It is very important that all decals remain in place and in good condition on your machine. Please follow the
care and instructions given below:
1) You should use soap and water to keep your decals clean. Never use mineral spirits or
any other abrasive cleaners.
2) Replace immediately any missing or damaged decals. If decals are damaged or
removed it is the owner’s responsibility to replace them. The location the decal is going
to be applied to must be clean and dry, and at least 40° F (5°C) before applying decal.
3) When the need arises to replace a machine component with a decal attached, be sure
and replace the decal.
4) Replacement decals are available, and can be purchased from the manufacturer or
your Smoracy, LLC Dealer.
EXAMPLES:
NOTICE
DECAL MAINTENANCE IS THE
RESPONSIBILITY OF THE OWNER OF THIS
MACHINE. KEEP DECALS LEGIBLE. DECALS
(ETC.)ARE AVAILABLE IN OTHER LANGUAGES.
CONTACT:PARTS DEPARTMENT
6750 MILLBROOK RD.
REMUS, MI 49340
PHONE [phone]
DANGER
DANGER
DANGER
FALLING OBJECTS - STAND CLEAR
STAY CLEAR - MOVING CONVEYOR
FLYING OBJECTS
STAY CLEAR
OR YOU WILL BE
INJURED!

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MODEL 4680 TRACK SAFETY DECALS
DECAL LOCATIONS - MODEL 4680 TRACK
ALTHOUGH LOCATIONS MAY VARY, ALL DECALS MUST BE ON MACHINE DURING OPERATION
IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY.
INSIDE CONTROL CABINET
DECALS
6,9,17,29,35,36,38,39,40,41,59,66,70
PLAQUES
72,73,74,75,76,77,78
3
46

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MODEL 4680 TRACK SAFETY DECALS
DECAL LOCATIONS - MODEL 4680 TRACK
Modifications and/or additions of decals to this list will happen.
Consult recycler dealer or manufacturer for most current decal package.
*SOME DECALS ARE FOR OPTIONAL COMPONENTS
LOCATION NUMBERS DECAL NUMBERS DESCRIPTION
1. ID-33 4680 Recycler...
3. ID-43 Distributed By: Bandit Industries Inc...
Variety of locations INST-04 Arrow
Variety of locations INST-12 Grease Daily Arrow
Variety of locations INST-16 Grease Weekly
7. INST-38 Avoid Problems And Equipment Damage...
8. INST-39 Oil Daily
9. *Optional INST-44 California Proposition 65...
10. INST-45 For Parts And Service...
11. INST-47 Trouble Shooting Machine Problems...
12. INST-50 Avoid Damage To Discharge Conveyor...
13. INST-51 Fire Warning! The Self Activating...
14. INST-53 Hydraulic Oil......
15. INST-56 Avoid Costly Downtime.....
16. INST-59 Adjust Chain Tension......
66. INST-100 Lubricate Cutter Head......
17. N-02 Notice Maintain Lubrication and Hydraulics...
18. N-03 Notice Service Required Under...
19. N-05 Notice Frequent Adjustment...
20. N-06 Notice Decal Maintenance Is...
21. N-07 Notice The Clutch Handle Should Not...
22. N-08 Notice This Machine Is Covered...
23. N-14 Notice Do Not Start To Weld...
24. N-16 Notice 24 Volt Circuit
25. N-17 Notice Battery Disconnect......
27. N-26 Notice Battery Disconnect Switch...
28. N-27 Set Feed To Match Material
29. N-28 In Line Fuel Filter
64. N-30 Notice Must Wait 45 Seconds.......

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Smoracy, LLC
MODEL 4680 TRACK SAFETY DECALS
DECAL LOCATIONS - MODEL 4680 TRACK
ALTHOUGH LOCATIONS MAY VARY, ALL DECALS MUST BE ON MACHINE DURING OPERATION
IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY.
INSIDE CONTROL CABINET
DECALS
6,9,17,29,35,36,38,39,40,41,59,66,70
PLAQUES
72,73,74,75,76,77,78

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MODEL 4680 TRACK
LOCATION NUMBERS DECAL NUMBERS DESCRIPTION
30. W-01 Warning Do Not Go Near Leaks...
31. W-02 Warning Combustible Liquid...
32. W-04 Warning Frozen Battery Will Cause...
W-06 Warning Do not Ascen or Descend......
33. W-08 Warning Wear Eye & Personal Protection...
34. W11 Warning Do Not Leave......
35. W-13 Warning Check For Fires, Clean Off Debris...
36. W-14 Warning This Recycler Is Equipped With...
37. W-15 Warning Do Not Open This Door Unless...
38. D-02 Danger Moving Parts...
39. D-16 Danger Do Not Hand Feed This Machine...
40. D-17 Danger Do Not Run Or Operate This Machine...
41. D-19 Danger Do Not Entangle Feet or Hands........
42. D-20 Danger Flying Objects Stand Clear...
43. D-23 Danger Restricted Area Do Not Approach...
43. D-24 Danger Falling Objects Stand Clear...
45. D-25 Danger Stay Clear - Moving Conveyor
46. D-26 Danger Do Not Work Under Feed Wheel...
47. D-27 Danger Hydraulic Shut Down Switch
48. D-28 Danger Do Not Insert Fingers...
49. D-29 Danger NO Do Not Climb Or Reach...
50. D-30 Danger Do Not Sit, Stand, Lay, Climb...
51. D-31 Danger Never Work Under Top Feed Wheel...
52. D-32 Danger Avoid Injury Or Death...
53. D-34 Danger Do Not Work Under Top Wheel...
INL-501 Inlaid Plaque - Feedwheel
INL-502 Inlaid Plaque - Infeed
INL-503 Inlaid Plaque - Yoke
INL-504 Inlaid Plaque - Discharge
INL-506 Inlaid Plaque - Conveyor Fold
INL-507 Inlaid Plaque - Yoke Lock
INL-508 Inlaid Plaque - Screen
INL-509 Inlaid Plaque - Auger
60. OPEN Open Vinyl
61. CLOSED Closed Vinyl
62. Model 4680 Beast Vinyl
63. *Optional Magnet Caution Strong Magnet
*SOME DECALS ARE FOR OPTIONAL COMPONENTS
DECAL LOCATIONS - MODEL 4680 TRACK
ALTHOUGH LOCATIONS MAY VARY, ALL DECALS MUST BE ON MACHINE DURING OPERATION
IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY.
SAFETY DECALS

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MODEL 4680 TRACK AUTOFEED SECTION
AUTO FEED SECTION
AUTOFEED SYSTEM
Consult the original manufacturer’s manual for your recyclers
Autofeed operating and maintenance procedures
When processing material through the recycler, the feed system will automatically stop when the
engine drops below a preset RPM point. The engine is constantly being monitored by an adjustable
electronic speed switch. The switch can be adjusted so that at a given RPM, an electronic relay
system will operate the hydraulic solenoid valves. The “Autofeed Plus” system will reverse for a set
period of time and then stop until the engine has recovered speed. The “Autofeed Plus“ system will
then automatically turn the feed on to resume forward travel.
Due to required components and equipment options a recycler may have various types or brands of
“Autofeed Plus” systems. Each recycler is shipped with the original manufacturer’s manual for the
“Autofeed Plus” system it is equipped with.
Do not power wash the digital tach hour meters. Pressure causes unwarranted damage. Do not
spray tach this will void warranty.
AUTOFEED DIGITAL TACH HOUR METER
For Warranty/Service Call
1-866-644-8622
Digital E-290 “Autofeed Plus”
(White Face)
Part Number 900-2906-83 (24 volt)