Yard Works 060-3877-2 User manual

Read all safety rules and instructions carefully before operating this tool.
WARNING
Owner's Manual
TOLL-FREE HELPLINE: 1-866-523-5218
WARNING
ELECTRIC LAWN VAC
060-3877-2

CONTENTS
PRODUCT SPECIFICATIONS
SPECIFICATIONS.........................................................................................................................2
SAFETY INFORMATION...........................................................................................................3-9
KNOW YOUR LAWN VAC.................................................................................................... 12-13
ELECTRICAL ........................................................................................................................10-11
ASSEMBLY INSTRUCTIONS.................................................................................................14-18
OPERATING INSTRUCTIONS...............................................................................................19-21
MAINTENANCE AND REPAIR INSTRUCTIONS..................................................................22-23
TROUBLESHOOTING................................................................................................................24
WARRANTY................................................................................................................................25
EXPLODED VIEW.......................................................................................................................26
PARTS LIST ...........................................................................................................................27-28
Motor..........................................................................................................120 V AC, 60 Hz, 14 A
Vacuuming path........................................................................................................16” (40.6 cm)
Impeller type........................................................................................................6” (15 cm), metal
Air volume (vacuum)........................................................................................................604 CFM
Air velocity..........................................................................................................................27 MPH
Mulching ratio...........................................................................................................................16:1
Collection bag capacity.....................................................................................1 1/4 bushel (45 L)
Noise rating.........................................................................................................................95 dBA
Weight....................................................................................................................35 lbs (15.9 kg)
2
ELECTRIC LAWN VAC

3
DANGER: Signals an EXTREME hazard.
Please read and understand this entire manual before attempting to assemble, operate
or install the product. These safety instructions are not meant to cover every possible
condition that could occur. If you have any questions regarding the product, please call
the Toll-free Helpline at 1-866-523-5218, 9:00 a.m.-5:00 p.m., EST, Monday-Friday.
Failure to obey a safety DANGER signal WILLresult inserious injury or death to
yourself or to others. Always follow the safety precautions to reduce the risk of
fire,electric shock, and personal injury.
WARNING: Signals a serious hazard.
Failure to obey a safety WARNING signal CAN result inserious injury to yourself
and to others. Always follow the safety precautions to reduce the risk of
fire,electric shock, and personal injury.
CAUTION: Signals a moderate hazard.
IMPORTANT! Signals special mechanical information.
NOTE: Signals additional important general information.
Failure to obey a safety CAUTION signal MAYresult inproperty damage or
personal injury to yourself or to others.Always follow the safety precautions to
reduce the risk offire, electric shock, and personal injury.
Safety Signals
The purpose of safety signal statements and symbols is to attract your attention to
possible danger. Read them carefully to understand and practice proper accident
prevention.
Type or a characteristic of current
Type or a characteristic of current
Designates double insulation
IMPORTANT!
~
SYMBOL NAME EXPLANATION
V Volts
A Amperes
Hz Hertz Frequency (cycles per second)
n0No load speed
.../min Movements Revolutions, strokes, surface speed, orbits, etc.
per minute
per minute
Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will allow
you to operate the tool better and safer.
Potential voltage
Current
Rotational speed at no load
Alternating current
Direct current
Class II
- - -
SAFETY INFORMATION
Safety Tool Symbols

4
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions
listed below may result in electric shock, fire, and/or serious personal injury.
READ THESE INSTRUCTIONS BEFORE USING THE LAWN VAC.
GENERAL OPERATION
1. Carefully read all instructions on the LAWN VAC. and in the manual before
attempting to assemble and operate the LAWN VAC. Keep this manual in a safe
place for future reference, and consult it regularly.
2. Become familiar with all controls and their proper operation. Know how to stop the
LAWN VAC and how to disengage the power in an emergency.
3. Do not allow children under the age of 14 to operate this LAWN VAC. Children
who are 14 years of age and older must read and understand the operating instruc-
tions and the safety rules in this manual, and must be trained and supervised by a
parent.
4. Do not allow anyone to operate this LAWN VAC until they have read and
understand the instructions.
5. In order to avoid contact with the blade or injury caused by a thrown object, stay in
the operator's zone behind the handles, and keep children and bystanders at least
100' (30 m) away from the Lawn Vac while it is in operation. Stop the motor immedi-
ately if someone enters the working area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all
stones, sticks, wire, bones, toys, and other foreign objects that could be tripped over
or thrown by the blade. Thrown objects can cause serious personal injury.
7. Plan your working pattern in such a way as to avoid discharging material toward
roads, sidewalks, bystanders, etc. Do not discharge material against a wall or
obstruction. Doing so may cause the discharged material to ricochet back toward the
operator.
8. Always wear proper eye protection in order to protect your eyes while operating or
performing any adjustment or repair. Thrown objects that ricochet can cause serious
eye injury.
9. Always wear a face mask or a dust mask when operating the Lawn Vac in a dusty
environment.
10. Always wear hearing protection.
11. Dress properly. Do not wear loose clothing or jewellery that can get caught in
moving parts. The wearing of protective gloves and safety footwear is recommended.
12. Do not put hands and feet near rotating parts or in the feeding chambers and
discharge opening. Contact with the rotating impeller can amputate fingers, hands,
and feet.
13. Never attempt to unclog either the feed intake or discharge opening, remove or
empty vacuum bag, or inspect and repair the machine while the Lawn Vac is
running. Stop the machine and wait until all moving parts have come to a complete
stop.
SAFETY INFORMATION

5
14. As an added safety measure, Ground Fault Circuit Interrupter (GFCI) protection
should be provided on the circuit(s) or outlet(s) that will be used to power the Lawn
Vac.
15. In order to prevent electric shock, use this mower only with a CSA/CUL listed
extension cord that is approved for outdoor use, such as Type SW–A, SOW–A,
STW–A, STOW–A, SJW–A, SJOW–A, SJTW–A, or SJTOW–A.
16. Extension Cord: Verify that the extension cord is in good condition, is heavy
enough to carry the current that your Lawn Vac will draw, and is polarized (one blade
of the plug is wider than the other). A 25' (7.6 m) extension cord should be of 14
AWG, a 50' (15 m) extension cord should be 12 AWG. Undersized cords cause a
drop in the line voltage, which leads to a loss of power and overheating.
17. In order to reduce the likelihood of disconnecting the Lawn Vac from the
extension cord, be ure to use the cord lock provided, as shown in the illustration
below:
18. In order to reduce the risk of electric shock, this Lawn Vac is equipped with a
polarized plug (one blade is wider than the other), and must be used with a polarized
extension cord. The Lawn Vac's plug will only fit into the polarized extension cord one
way. If the plug does not fit into the extension cord properly, reverse the plug. If the
plug still does not fit, obtain a proper polarized extension cord. A polarized extension
cord must be plugged into a polarized wall outlet. This plug will only fit into the
polarized outlet one way. If the plug does not fit into the outlet properly, reverse the
plug. If the plug still does not fit, contact a qualified electrician to install a proper
outlet. Do not alter the Lawn Vac's plug, the receptacle on the extension cord, or the
plug on the extension cord in any way.
19. Household circuit: This Lawn Vac is designed to operate on a 15 A circuit. If the
Lawn Vac has difficulty starting when connected to a circuit that contains a standard
15 A fuse or circuit breaker, call the toll-free helpline (1-866-523-5218). Do not use a
fuse or circuit breaker with higher rating than that specified for your particular branch
circuit.
20. Do not abuse the cord by pulling the Lawn Vac by the cord or yanking on the cord
in order to disconnect it from the outlet. Keep the cord away from heat, oil, and sharp
edges.
21. Many injuries occur as a result of the Lawn Vac being pulled over the operator's
foot during a fall caused by slipping or tripping. Do not operate this Lawn Vac in bare
feet, or while wearing sandals or lightweight (e.g.: canvas) shoes. Do not hold on to
the Lawn Vac if you are falling. Release the handle immediately.
SAFETY INFORMATION
Cord Lock

6
22. Never pull the Lawn Vac back toward you while you are walking. If you must back
the Lawn Vac away from a wall or an obstruction, first look down and behind in order
to avoid tripping, and then follow these steps:
• Step back from the Lawn Vac in order to fully extend your arms.
• Be sure that you are well balanced.
• Pull the mower back slowly.
• Repeat these steps as necessary.
23. Do not use Lawn Vac for any job except that for which it is intended. Do not force
the Lawn Vac.
24. Do not operate the Lawn Vac while under the influence of alcohol or drugs.
25. Stay Alert: Do not operate the Lawn Vac when you are tired. Pay attention to
what you are doing. Use common sense.
26. Do not attempt to adjust the wheels or the vacuuming height while the motor is
running.
27. Avoid dangerous environments. Do not operate the Lawn Vac in the rain or in wet
or damp grass.
28. If the impeller strikes a foreign object or if your Lawn Vac should start making an
unusual noise or vibration, immediately stop the motor. Allow the impeller to come to
a complete stop. Perform the following steps:
• Inspect for damage.
• Repair or replace any damaged parts.
• Check for any loose parts, and tighten them in order to ensure continued safe
operation.
29. Do not allow an accumulation of processed material to build up in the discharge
area. This can prevent proper discharge, and result in kickback of material through
the feed opening.
30. Do not attempt to shred or chip material larger than specified on the machine or in
this manual. Personal injury or machine damage could result.
31. Never attempt to unclog either the feed intake or discharge opening while the
engine is running. Stop the motor, wait until all moving parts have stopped. Clear
debris.
32. Never operate without vacuum bag and discharge chute properly attached to the
machine. Never empty or change vacuum bag while the motor is running. Zippered
end of vacuum bag must be kept closed at all times during operation.
33. Never operate without either the inlet nozzle or optional hose attachment properly
attached to the machine. Never attempt to attach or change either attachment while
the motor is running.
34. Keep all guards, deflectors and safety devices in place and operating properly.
35. Keep your face and body back and to the side of the chipper chute while feeding
material into the machine in order to avoid accidental kickback injuries.
36. Never operate this machine without good visibility or light. Always be sure of your
footing, and keep a firm hold on the handles.
SAFETY INFORMATION

7
SLOPE OPERATION
Slopes are a major factor related to slip-and-fall accidents, which can result in severe
injury. All slopes require caution. If you feel uneasy on a slope, do not vacuum it.
Always take the following precautions when using this machine on slopes:
ALWAYS:
• Vacuum across the face of slopes; Never up and down. Exercise extreme caution
when changing direction on slopes.
• Remove objects such as stones, wire, rope, or rags.
• Watch for holes, ruts, or bumps in the landscape.
NEVER:
• Never vacuum near drop-offs, ditches, or embankments. You could lose your
footing or balance.
• Never vacuum on slopes greater than 20 degrees or any excessively steep slopes.
• Never vacuum on wet or slippery slopes; Reduced traction could result in slipping.
• Never park the vacuum on a steep grade or slope.
SAFETY FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the vacuuming activity. Never assume
that children will remain where you last saw them.
• Keep children out of the work area and under the watchful care of a responsible
adult.
• Be alert, and always turn off the Lawn Vac if children enter the work area.
• Before and while moving backwards, Look behind and down for small children
before and while moving backwards.
• Never allow children to operate the Lawn Vac.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that
may obscure your vision.
SAFETY INFORMATION

8
MAINTENANCE AND STORAGE
1. When servicing the Lawn Vac, use only replacement parts that are listed in this
manual. The use of parts that do not meet the original equipment specifications may
lead to improper performance, and may compromise safety.
2. Before cleaning, repairing, or inspecting, stop the engine and make certain the
impeller and all moving parts have stopped. In order to prevent accidental start-ups,
disconnect the power cord when the Lawn Vac is not in use.
3. Follow the instructions for lubricating and changing accessories.
4. Inspect the Lawn Vac's power cord and extension cords regularly, and replace
them immediately if they are damaged. In order to obtain replacement parts, call the
Toll-free Helpline, at 1-866-523-5218.
5. Keep the handles dry, clean, and free of oil and grease.
6. In order to reduce the risk of fire, keep the motor free of grass, leaves, and debris
build-up.
7. Check bolts and screws for proper tightness at frequent intervals to keep the
machine in safe working condition. Also, visually inspect machine for any damage,
and repair if needed.
8. Never tamper with safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the motor and disconnect the power cord.
Thoroughly inspect the Lawn Vac for any damage. Repair any damage before
operating the Lawn Vac.
10. The grass catcher components, discharge cover, and trail shield are subject to
wear and damage, which could expose moving parts or allow objects to be thrown. As
a safety precaution, check the components frequently, and immediately replace any
parts that show signs of wear or that are cracked or broken. Use original equipment
manufacturer's (OEM) parts only, as listed in this manual.
11. When it is not in use, store the Lawn Vac indoors in a dry area, locked up or out
of the reach of children.
12. Maintain or replace safety and instruction labels as necessary.
SAFETY INFORMATION

9
DOUBLE INSULATED
Double insulation eliminates the need for the usual three-wire grounded power cord
and grounded power supply system. Wherever there is electric current in the Lawn
Vac, there are two complete sets of insulation to protect the user. All exposed metal
parts are isolated from the internal metal motor components by protecting insulation.
SAFETY INFORMATION
IMPORTANT: Servicing a lawn Vac with double insulation requires extreme care
and knowledge of the system, and should only be performed by a qualified service
technician. If repairs are required, call the Toll-free Helpline, at 1-866-523-5218.
Always use original factory replacement parts when servicing.

10
DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools that eliminates the
need for the usual three-wire grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with protecting insulation. Double
insulated tools do not need to be grounded.
NOTE: Servicing a product with double insulation requires extreme care and
knowledge of the system, and should be performed only by a qualified service
technician. If servicing is required, call the Toll-free Helpline, at 1-866-523-5218.
Always use original factory replacement parts when servicing.
ELECTRICAL CONNECTION
This product has a precision-built electric motor. It should be connected to a power
supply that is 120 V, 60 Hz, AC only (normal household current). Do not operate this
product on direct current (DC). A substantial voltage drop will cause a loss of power,
and the motor will overheat. If the product does not operate when plugged into an
outlet, double-check the power supply.
EXTENSION CORDS (See Figure 1.)
When using a power tool at a considerable distance from a power source, be sure to
use an extension cord that has the capacity to handle the current the product will
draw. An undersized cord will cause a drop in line voltage, resulting in overheating
and loss of power.
Use the chart to determine the minimum wire size required in an extension cord. Only
round-jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
When working outdoors with a product, use an extension cord that is designed for
outside use. This type of cord is designated with “WA” on the cord’s jacket.
Before using any extension cord, inspect it for loose or exposed wires and cut or worn
insulation.
It is possible to tie the extension cord and power cord in a knot to prevent them from
becoming disconnected during use. Make the knot as shown in figure 1, then connect
the plug end of the power cord into the receptacle end of the extension cord. This
method can also be used to tie two extension cords together.
ELECTRICAL
WARNING:
The double insulated system is intended to protect the user from
shock resulting from a break in the tool’s internal insulation. Observe all normal
safety precautions to avoid electric shock
Fig. 1
Extension cord
Cord lock

11
ELECTRICAL
WARNING:
Keep the extension cord clear of the working area. Position the
cord so that it will not get caught on lumber, tools, or other obstructions while you
are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged, replace
immediately. Never use the product with a damaged cord, because touching the
damaged area could cause electric shock, resulting in serious injury.
**Amperage rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
**Used on 12 gauge - 20 A circuit.
NOTE: AWG = American Wire Gauge
Cord Length Wire Size (AWG)
25' (7.6 m) 16 16 16 16 14 14
50' (15 m) 16 16 16 14 14 12
100' (30 m) 16 16 14 14 12 _

12
KNOW YOUR LAWN VAC
Fig. 2
Upper handle
Handle bar
Trigger switch
Power button
Plug
connector
Circuit breaker
Cord lock
Blower chute
Nozzle
cover
Lower handle
Bag
Front wheel
Nozzle height
adjustment lever
Rear wheel

13
KNOW YOUR LAWN VAC
The safe use of this product requires an understanding of the information on the
product and in this Owner's Manual, as well as a knowledge of the project you are
attempting. Before using this product, familiarize yourself with all operating features
and safety rules.
NOZZLE
Yard waste such as leaves or pine needles can be vacuumed up through the nozzle
for shredding.
BAG
Collects shredded material fed through the chipper chute or vacuumed through the
nozzle.
BAG HANDLE
Used to grasp bag in order to assist in attaching, removing, and emptying bag.
NOZZLE HEIGHT ADJUSTMENT LEVER
Used to adjust the nozzle ground clearance ranging approximately from 1/2 to 2 3/4"
(1.3 to 7 cm).
WARNING:
The operation of any yard vacuum can result in foreign objects
being thrown into the eyes, which can damage your eyes severely. Always wear the
safety glasses provided with this unit or eye shields while operating or performing
any adjustments or repairs on it.

14
ASSEMBLY
WARNING:
If any parts are damaged or missing, do not operate this product
until the parts are replaced. Failure to heed this warning could result in serious
personal injury.
WARNING:
Disconnect the product from the power supply until assembly is
complete. Failure to comply could result in accidental starting and possible serious
personal injury.
WARNING:
Do not attempt to modify this product or create accessories not
recommended for use with this product. Any such alteration or modification is
misuse, and could result in a hazardous condition leading to possible serious
personal injury.
UNPACKING
This product requires assembly.
• Carefully remove the product and any accessories from the box. Make sure all
items listed on the packing list are included.
• Inspect the product carefully to make sure no breakage or damage occurred during
shipping.
• Do not discard the packing material until you have carefully inspected and satisfac-
torily operated the product.
• If any parts are damaged or missing, please call the Toll-free Helpline
(1-866-523-5218) for assistance.
PACKING LIST
Lawn Vac
Upper and Lower Handle
Bag
Owner’s Manual
Cord Lock
Mounting bracket
Bracket hardware

15
ASSEMBLY
ATTACHING THE HANDLE (See Figure 3.)
1. Remove any packing material that may have been inserted between the upper
and lower handles for shipping purposes.
2. Align the holes (2) on the upper handle (1). Insert carriage screw (3) through the
holes in upper handle from the inside, and secure with handle knob (4).
3. Align the holes (6) on the lower handle (5). Insert the carriage fixed knob (7)
through the holes in lower handle from the outside, and tighten it up.
Fig. 3
2
34
6
7
1
5

16
ASSEMBLY
ATTACHING THE BAG (See Figure 4.)
• Grasp bag handle (1) with one hand, and press the bag tube (2) with another hand.
• Hitch the hooks (3) on the bag to the mounting bracket of the unit.
• Slide the bag tube over the discharge opening on the unit.
• Press latching tabs (4) on both sides of the bag tube to secure bag in place.
• Snap bag clip (5) to the top of the lower handle.
NOTE: The bag/chute switch button attached to the mounting bracket must be fully
depressed by the tip of front tab on bag handle when securing the bag, or the motor
will not start.
Fig. 4
(5) Bag clip
(1) Bag handle
(4) Latching tab
(3) Hook
(2) Bag tube

17
ASSEMBLY
NOZZLE HEIGHT ADJUSTMENT (See Figure 5.)
The nozzle can be adjusted to any of six positions, ranging from 1/2 to 2 3/4" (1.3 to
7 cm) ground clearance. The nozzle height has to be adjusted according to yard
conditions. The lever is located beside the left front wheel.
① Depress nozzle height adjustment lever (1) toward wheel.
② Move the height adjustment lever forward or backward to adjust the nozzle
upward or downward.
③ Release lever toward deck.
Fig. 5
WARNING:
Before performing any maintenance or adjustments, always
release the switch to turn the LAWN VAC off, and wait for blade to come to a
complete stop. Always wear safety glasses during operation or while performing
any adjustments or repairs.
1
1
2
3

18
WALL BRACKET INSTALLATION (See Figure 6-7.)
1. Find a proper mounting location on the studs, not lower than 5’ from the floor.
2. Mark a level line on the wall.
3. Mark the position of the holes on the studs, using the bracket as a template (Fig. 6).
4. Pre-drill the holes in the studs using a 1/8” (3 mm) drill bit (not included) (Fig. 6).
5. Mount the wall bracket onto the studs using the four screws and washers provided
(Fig. 7).
• Insert the four screws and washers into the pre-drilled holes.
• Tighten the screws firmly.
6. After fastening, make sure the wall bracket is level, and securely mounted on the wall.
ASSEMBLY
Fig. 6
Fig. 7
HANGING YOUR LAWN VAC ON
WALL HOOK (See Figure 8.)
• Remove the bag.
• Lower the handle.
• Hang Lawn Vac on wall hook.
• Bind the handle with a strap.
Fig. 8
STRAP
Min. 5 ft
CAUTION
MUST BE MOUNTED TO STUDS
ONLY.
DO NOT USE WALL ANCHORS.

19
OPERATION
STARTING AND STOPPING THE LAWN VAC (See Figure 9.)
Starting the LAWN VAC:
• Plug the LAWN VAC into an approved outdoor extension cord.
• Press and hold the Power button (1). This makes the trigger switch operational.
• Pull the trigger switch (2) upward to the handlebar to operate.
Stopping the LAWN VAC:
• Release the trigger switch.
CIRCUIT BREAKER
This LAWN VAC is equipped with a circuitbreaker in order to protect the supply
circuit from short-circuit overloads.
Follow these steps if the switch pops out:
1. Release the trigger switch, and allow the LAWN VAC to stop and cool down for a
minute.
2. Press the circuit breaker in order to reset it. Resume operation (See Figure 9.).
Follow these steps if the switch pops out again shortly after the first time:
1. Allow the LAWN VAC to stop and cool down for 15 to 30 minutes.
2. After the LAWN VAC has cooled down, press the circuit breaker in order to reset it.
Resume operation.
If the circuit breaker does not stay in, or if it continues to pop out during operation,
contact the Toll-Free Helpline, at 1-866-523-5218.
Fig. 9
1
2
Trigger
switch
Power
button
Circuit
breaker
Plug
connector

20
OPERATION
TO EMPTY BAG (See Figure 10.)
There is a transparent placket on the upper part of the bag. It’s easy to see whether
the bag is full. When the bag is full, empty the bag:
• Lift the bag by its handle and lift to remove from the LAWN VAC.
• Unzip the zipper on the upper part of the bag.
• Empty the bag.
• Reinstall the bag as described earlier in this manual.
WARNING:
In order to avoid serious personal injury, do not unzip or remove
the bag while the LAWN VAC is running.
WARNING:
Wear eye protection and a dust mask when emptying the bag.
Fig. 10