SMS MEDIUM STANDARD FR02/2016 User manual

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INSTRUCTIONS FOR USE
NAME AND SIGN FACTORY COMPANY:
ELBRUS
Ul. Paderewskiego 5
55-100 Trzebnica
POLAND
www.scenymobilne.pl
[email protected]l
PURPOSE OF THE DEVICE : MOBILE STAGE
TYE : S-M-S (Speed Mobile Stage)
MODEL : MEDIUM STANDARD (The identification number: FR02/2016)
PRODUCTION DATA : 07/2016
DIRECTIVE : 2006/95/WE , 2004/108/WE , 2001/95/WE, 2006/42/WE,
NORMS (STANDARDS) : EN 13782:2007,
FIRE CLASSIFICATION : B1(DIN4102) - low flammability.
CALCULATIONS (norms) : AL76 , EN1993-1:2006/AC:2009.

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Table of Contents
1 SPECIFICATIONS ……………………………………………………………………………………………… page 3
2 TRANSPORT ………………………………………………………………………………………………………… page 6
3 STORED ……………………………………………………………………………………………… page 7
4 INSTALLATION ……………………………………………………………………………………………………………….page. 8
5 REMOVAL …………………………………………………………………………………………………………page 32
6 SAFETY AND APPROVALS .......................................................................................... page 39
7 MAINTENANCE AND INSPECTION TECHNICAL ..................................................................... page 41
8 ATTACHMENTS …………………………………………………………………………………………………………page 42

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1. SPECIFICATIONS
Dimensions
Length
9,5 m
Width
2,5 m
Height
3,5 m
Trailer weight
2500 kg
Permissible total weight
2500 kg –3000 kg
Axle load capacity
3000 kg
Frame
Steel
Corrosion protection
Hot dip galvanized
Traction type
Tandem –KNOTT
Working brake
2 braked axles - KNOTT
Overrun brake
ALKO
Wheels
185/15 C –reinforced
Max speed during transport
70 km/h
Category of driving license
B+E
Insurance
Tak
For 12 months
Release for road traffic
vehicle registered (for re-registration)
MOT
Yes
For 12 months
Warranty
24 months

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Specifications –stage
Type
S-M-S
Model
Small
Stage platform
Width
8 m
Depth
6 m
Height
1 m -1.3 m
Sound platforms
2 pcs
Length
1,5 m
Width
0,8 m
Total height stage
5,75 m
Height clearance stage
4,45 m
Max load platforms
300 kg/m2
Max roof load after installing
poles
720 kg = 4 x 120 kg/pole +
2 x 120 kg/ sound girder
Permissible Snow Depth
4 cm
The minimum time installation
stage
60 minutes
Minimum number of people for
assembly
2 persons
Permissible wind speed after
installation
60 km/h
Floor stage
Anti slip plywood - low flammability
The construction of stage
Aluminum
Leveling the trailer
On the basis of hydraulic cylinders - 4 pieces
(electrohydraulic system with remote control)
Leveling
Built-in spirit levels - 2 pcs

5
The electro hydraulic drive
system
12 V via a car battery
(Remote controlled)
System of raising the roof
On the basis of hydraulic cylinders - 4 pieces
(electrohydraulic system with remote control)
Intelligent system raising the
roof
Allows lifting the roof after installing lights.
The system enables loading of for example, only the left or
right side of the roof without the risk of tilting of the roof
structure!
Max roof load during lifting and
lowering
300 kg ( 75 kg/ girder)
(you don't need to hang lights or accessories with ladder)
Telescopes external girders
Bearings
Roofing
Tilt 650 g/m2 - low flammability
Roofing colors
Grids side - protecting
On the 3 wall
Grid 300 g/m2 –low flammability
Front grids
2 pcs
Grid 300 g/m2 - low flammability
Grids colors
Tilt front -
protecting platform
Yes –low flammability
Pneumatic system of draining
roof water.
Yes
Stairs with adjustable a rake
angle degrees
Yes ( 1 pcs)
Railing
Yes
Ladder
Yes
Guy wires
4 pcs
Anemometer
Yes
Pads under alloys
20 pcs
Fire extinguisher
1 pcs
Emergency triangle
1 pcs
Spare wheel
Yes
Wheel wrench
Yes
Warranty
24 months
Service
Warranty and post warranty
Replacement parts
Available
Tests technical control
We provide
Training
(assembly / disassembly / use)
Yes - for 2 persons (MANDATORY)
*all uniformly distributed load

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2. Transport
a) Hitch up the trailer to the car and
preparing vehicles for transport.
To hook the handle to the hook
should be imposed on the tiller handle
hook the car with raised lever F.
properly hooked to the hook holder
green color indicates the ratio A on
the head of the handle and lever F
max pressed down. Circle
maneuvering B unscrew the drawbar
and put in the boot of the car. Power
plug lights D placed in the socket of
the car. Secure the handbrake in the
car and throw gear. Send down the
trailer handbrake C (brake levers leave downwards)
We make sure that four valves of cylinders Zare closed (lever Za horizontal position). Check the clearance under
the trailer and that the cylinders Zare correctly folded. Inspect: fixing tilts and supports S, correct tire pressure
(3.5 bar), the correct fastening of wheels (Tightening torques for screws 110 Nm). The standard hook height from
the ground to the top of the head should be between 42-46 cm. This height ensures that the trailer will have
adequate clearance between the ground and the frame and will not occur in the overhang of the trailer. Check the
tire condition. We make sure that all lights are working properly and that the load inside the trailer is stable and
properly fastened (according to the manual disassembly stage). Thus prepared, the set is ready for transport.
Speed set of vehicles to be adapted to prevailing road conditions such as weather conditions (wind speed,
precipitation) or the state of the road surface but speed should not be higher than 70 km / h
b) Before traveling check that:
-have a driving license category B + E,
-Does your car is equipped to tow a trailer with a maximum mass
-whether you have current insurance, and a MOT of the trailer and car

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3. Storage
It is recommended to store the complex device under a roof, it ensures longer service life.
In the absence of the possibility of roofing, a clearance hole in the trailer
should be covered by tarpaulin material to protect the interior of the
trailer from rain water or snow.
Overrun device and plug the lights
cover by material impermeable water
for the same purpose.
To extend the service life trailer suspension (axle) recommended that the trailer for a longer standstill (eg over
winter) not fixed on wheels but on the pins placed under the trailer frame and axles. During storage piston rod
cylinders must be submitted (inserted in the cylinder) so that they are not exposed to acid rain and corrosion. The
device can be stored at temperatures from -30 to 40 degrees C.

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Four stools put the actuators kick-stands and protect cotter. Stools should be horizontally on a flat and stable
surface.
Remove the tarpaulin protecting the control consoles..

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Connect 230V power into the socket using the cable with protective conductor.
Open the four-valve cylinder two front
and two at the rear of the trailer.
Valves in an upright position.
Start the pump by pressing the
power button.

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Simultaneously press the cord 1 and 4 in the
direction of "forward" so as to change position -
cylinders kick-stands in front of the trailer will start
to pull out the trailer lifting upwards. Raise the front
of the trailer about 10 cm and release the cord 1 and
4 then press simultaneously thr cord 2 and 3 and
raise the rear of the trailer about 10 cm. Repeat
these steps until the desired height.
Note! When lifting, there is a risk hitching drawbar
of stools. Should situate the stools to exclude that.

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Using spirit levels installed at the valves foot of the left side of the trailer to adjust the length of the foot cylinders
so as to indicate the level of spirit levels. For this purpose, pulling the individual cord (each cord is equivalent to
one cylinder-foot) Pulling the cord no 1 will lowering the corner 1 of trailer. Cords, steer slowly and sensitively to
the trailer fell slowly without unnecessary overload.
When finished the leveling close four valves
cylinders (valves set in the horizontal direction)
To this end avoid of uncontrolled fold at the
foot.
Install the four support in center of trailer as shown. Under trailer foot placed plywood in order to increase the
pressure on the substrate surface.
Handles Q tightened to 50 Nm

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Unclip the tarpaulin from the trailer (all brackets)
Remove the two conveyor belts inside a
trailer on both sides of the platforms. Belts
prevent against accidental opening scene
platforms.
Open the platform side. To do this, pull the wall
of the platform in minimum 2 persons (as pictured) and lower it slowly to the position of 45 degrees.
Note! Risk of head injury.

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Be very careful!
Opening the three latches spread the legs of the platform.
Note! Risk of head injury. / Be very careful!
Install latches kick-stands , located on each
foot, extendable. For this purpose, in latch
strut to plug.
Lower the platform to a horizontal position so
that the steel cables acquired tension.

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Such set to the platform can not be loaded and stand on it is prohibited!
Slide the adjustable kick-stands . To do this, unscrew the
black knob so that the rate has increased contact with
the ground, then tighten the black knob. Repeat this
step with each foot adjustable.
Using a torque wrench to tighten the (secure) each foot
landing force of 23 Nm.
Thus prepared, the platform is designed to use (load)

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To install a second platform on the opposite side of the trailer assembly operations repeat the same as in the case
of the first platform.
Slide the outer roof beams at about 70% extension. Telescopes should be extended simultaneously (in pairs) as
the drawer in order to prevent damage.
Using a ladder to fix the tarpaulin roof to roof girders as in
the pictures. Aluminum tubes should be connected with
all the plastic handles installed on the roof beam on both
sides of the trailer.
The four corner tabs put on an eyelet and secure by turning
the propeller by 90 degrees.

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Each of the four telescopes pull out and secure before submitting a screw S1 of length 120 mm and S2 screw nut
with a length of 90 mm. Remember telescopes eject at the same time (in pairs) so that the beam is always parallel
to the trailer frame.

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Install the eight bracing beams roof, three
on each side of the roof. Installation
locations of beam bracing are marked in
red (black) points to the roof beams.
Properly installed beam bracing.
ZZ latch is extended.

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Undo the straps that secure the
transport stairs and landings scene.
Unhook the rubber fixing rails.
Be careful when unfasten the elastics
(caution: Risk of injury)
Install three side rails as pictured.
Two of the front of the stage and one of the rear-side mounting
stairs.

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Install six railings rear.
Railing into the holes in the landings (all the way)
Fix sound platforms to the front of the platform on both sides. Then, holding the platform horizontally slide the
foot and secure (torque wrench with a force of 23 Nm). Install the inner leg platform.
Note! Properly installed sound system platform - the pawl of the
photos are in the locked position (the latch is in contact with the
plate- max extended to sound platforms)
To this end check to make sure that the platform holder is correct
platform should jerk a sound platform in several directions with
significant force (as in the case of trying to split a connection)

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Secure girders sound on both sides of the girder roof-front. After inserting the beams in the socket must be
secured each of them against uncontrolled slipping three
screws. Screw A with a nut with a length of 70 mm and two
screws without thread B with a length of 70 mm each. Install
the two beams Bu stiffening sound girders .
Is not necessary to fixing sound system girders. You can skip
this step.
To this end install the sound system must be attached winch
suspended for sound system beams in the desired location.
Winch attached to the pipe 50mm diameter (not to trusses -
tube 16 mm)
Note the maximum weight of additional elements over the beam (beam roof + two sound girders) is 75 kg.
Exceeding this value may cause damage to the construction stage.