Warn 106204 User manual

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WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: [phone]
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: [phone]
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Part Number: 106204
Application: 2020 Polaris RZR PRO
GENERAL SAFETY PRECAUTIONS
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information alerts
you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated
with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury or
death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
WARNING
Impact and Moving Parts Entanglement Hazard
FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH
• Always KnowYourWinch. Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide toWinchingTechniques, in order to understand your winch and its operations.
• Never work under vehicle before properly securing vehicle.
• Always use appropriate and adequate care in lifting components into place.
• Never work under vehicle before properly securing vehicle.
• Always use appropriate and adequate care in lifting components into place.
• Never use a jack to support the vehicle.
• Always use jack stands in pairs to support the vehicle.
• Always use jacks or jack stands only on a hard, stable, and level surface.
• Never exceed the rated capacity of a jack or jack stands.
• Always verify that the parking brake is set, the transmission is in park (automatic) or reverse (manual) and the rear wheels are blocked before working on vehicle.
• Never work under vehicle before properly securing vehicle.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation and operation.
• Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate thisWARN product with damaged or missing parts.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when / if drilling on the vehicle.Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal injury.
• Always use extreme caution when cutting and trimming during tting.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables across any sharp edge, through or near moving parts, near parts that become hot.
Read installation and operating instructions thoroughly.

©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 106395A0
TABLE OF CONTENTS
Tools Required.........................................................................................................................................................................................................................page 2
Torque Specications............................................................................................................................................................................................................page 2
Parts List.....................................................................................................................................................................................................................................page 3
Installation ............................................................................................................................................................................................................................page 4-6
Maintenance/Care..................................................................................................................................................................................................................page 6
CAUTION
Moving Parts Entanglement Hazard
FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO MINOR OR MODERATE INJURY
• Part edges may be sharp!
• Always use proper posture / lifting technique or get lifting assistance while handling and installing product.
Read installation and operating instructions thoroughly.
TOOLS REQUIRED
- Standard and Metric wrenches
- Standard and Metric sockets
- Ratchet
- Extension
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the instructions.
FASTENER SIZE FASTENER TORQUE FASTENER SIZE FASTENER TORQUE
lb-ft (N.m) lb-ft (N.m)
1/4" 8 (11) M4 (2) 3
5/16" 17 (23) M5 (4.5) 6
3/8" 30 (40) M6 (7.5) 10
7/16” 48 (66) M8 (18) 25
1/2" 74 (100) M10 (37) 50
9/16” 106 (144)
5/8" 148 (200)
3/4” 269 (364)
BEFORE YOU BEGIN
* This kit is designed to use VRX long and short drum winches only

©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 106395A0
PARTS LIST
ITEM PN DESCRIPTION QTY
A1 106278 WINCH MOUNT 1
A2 106280 FACE PLATE 1
ITEM PN DESCRIPTION QTY
B1 93078 M10 HEX HD BOLT 2
B2 69807 M10 NYLOCK NUT 2

©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 106395A0
INSTALLATION INSTRUCTIONS
1. Remove the center front plastic panel from bumper by
removing the four torx head screws. Retain hardware for
reassembly.
2. Remove the two torx head holding side corners of bumper
to frame. Retain hardware for reassembly.
3. Remove the two push pull plastic fasteners. Retain
hardware for reassembly.
Figure 2
Figure 4
Figure 3

©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 106395A0
INSTALLATION INSTRUCTIONS
4. Remove the four center hex head bolts securing bumper
bracket and bull bar to vehicle and remove total assembly
from the vehicle and set aside. NOTE: Retain bolts for later
use.
5. Remove bull bar from bumper bracket and set aside. NOTE:
Retain bolts for later use.
6. Attach your bull bar to the winch mount, using the factory
hardware.
7. Install your fairlead to the winch mount (A1) using hardware
supplied in the winch kit.
7. Slide your winch into the winch mount (feet up position).
NOTE: This will make the winch clutch handle on the
passenger side of the vehicle when mount is installed on
vehicle.
TIP: We suggest installing your winch motor cables before you
install the winch mount assembly to the vehicle.
8. Secure winch to mount following winch installation
instructions.
Figure 5
Figure 6
Figure 7

©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 6 106395A0
INSTALLATION INSTRUCTIONS
9. Secure top of the winch mount assembly to vehicle using
the two M10 bolts (B1) and lock nuts (B2).
10. Secure the bottom of the winch mount assembly using the
four hex head factory bolts (removed in step 4).
11. Reinstall push pull fasteners.
12. Reinstall front plastic and install face plate (A2) using factory
hardware in step 1.
15. Tighten ALL hardware at this time to torque specication on
page 2.
16. Complete your wiring per your winch installation
instructions supplied with your winch.
Figure 8
Figure 9
MAINTENANCE / CARE
1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware that appears rusted or
deformed.
2. Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use. Tighten all nuts that appear to be
loose. Stripped, fractured, or bent bolts or nuts need to be replaced.
3. Check all cables prior to use. Replace cables that look worn or frayed.
4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely.
B1 & B2
Factory hardware
Figure 9