Snapper NZM27611KH SERIES 1 Operation and maintenance manual

Safety Instructions & Operator's Manual for
MID MOUNT Z-RIDER
ZERO TURNING
HYDRO DRIVE
SERIES 1
MODELS
NZM19481KWV
NZM21521KWV
NZM25611KWV
NZM27611KH
MODEL NUMBER EXPLANATION
INI ;
MODEL DESIGNATION ._1
DRIVE SYSTEM TYPE
MOWER ORIENTATION
ENGINE HP
:I 1111_1431 ',IKWVl
JENGINE TYPE
SERIES DESIGNATION
MOWER DECK SIZE
POWER UNIT
19.0 -Engine Horse Power
21.0 -- Engine Horse Power
25.0 - Engine Horse Power
27.0 - Engine Horse Power
N - Model Designation 48 -48" Mower Width 1 -Series Designation
Z - Zero Turning - Hydro Drive 52 - 52" Mower Width KW - Kawasaki Engine
M - Mid Mount Mower 61 - 61" Mower Width KH - Kohler Engine
V - Over Head Valve
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in
accordance with the operating instructions and common sense!
SNAPPER McOo°ouo.
COPYRIGHT © 2003
SNAPPER PRODUCTS INC GA., 30253 U.S.A.
ALL RIGHTS RESERVED MANUAL No. 7-1762 (I.R. 11/25/03)

Section 1 - FAMILIARIZATION
HOUR
METER SWITCH
MOTION CONTROL
LEVER
CHOKE
CONTROL BLADE SWITCH ENGINE SPEED
CONTROL
RIGHT HAND
FUELTANK
LEFTHAND
FUELTANK
MOTION CONTROL
LEVER
DECK LIFT
LEVER
PARKING
BRAKE LEVER
CONTROL PANEL
(SEE INSET)
DISCHARGE
DEFLECTOR, DECK LIFT PEDAL FIGURE
1.1 INTRODUCTION
This manual has been prepared for the operator's of
the SNAPPER MID MOUNT Z-RIDER Its purpose,
aside from recommending standard operating
procedures and routine service requirements, is to
promote SAFETY through the use of accepted
operating practices. Read, Understand and Follow the
IMPORTANT SAFETY INSTRUCTIONS on Pages 2
thru 4 of this manual and All SAFETY messages on the
MID MOUNT Z-RIDER and its attachments before
operating. SNAPPER recommends returning the MiD
MOUNT Z-RIDER to an authorized SNAPPER dealer
annually for inspection and addition of any new devices
which might upgrade the safety of the mower.
1.1
IMPORTANT
The figures and illustrations in this manual
are provided for reference only and may
differ from your specific model. Contact
your Snapper dealer if you have questions
1.2 NOMENCLATURE
The nomenclature information above, Figure 1.1,
shows the essential parts of the SNAPPER MID
MOUNT Z-RIDER. It is recommended that all operators
of this equipment become thoroughly familiar with the
controls, components, and operation of this machine
before operating. Specific details involving the engine
are found in the separate engine owner's manual.
Study these manuals before operating and keep both
handy for future reference. For the nearest SNAPPER
dealer in your area, check the yellow pages under the
heading LAWN MOWERS. For engine parts and
service, look for the engine manufacturer's dealers
under the heading, ENGINES - gasoline.
6

Section 2 - SAFETY MESSAGES AND SYMBOLS
DANGER !ROTATING PARTS
KEEP AWAY FROM MOVING PARTS
IMOTION CONTROL LEVER OPERATION I
I
I PARKING BRAKE LEVER OPERATION I
IWEARHEAR'NGPROTECT'ON I
TO O_F._AT :
TO gT_z
-_ _ O_ %_ _ F_A_ DO_ _._ _ _E_E U_¸
I WARNING !AVOID SERIOUS INJURY OR DEATH I
I
STARTING, OPERATION & STOPPING OF MACHINE I

Section 2 - SAFETY MESSAGES AND SYMBOLS
RUN
_ T _
OFF/STOP
PULL SWITCH "UP" TO I1% l _
ENGAGE BLADES
PUSH SWITCH "DOWN" TO
HOUR METER DISENGAGE BLADES KEYSWITCH
1 I TI
START
I CONTROL PANEL IDENTIFICATION I CHOKE
CONTROL
SLOW
ENGINE
SPEED
CONTROL
I DANGER! ROTATING BLADES I
KEEP CHILDREN AND OTHERS OUT OF MOWING AREA
STOP RUN START
I DANGER! ROTATING BLADES IIGNITION SWITCH

Section 3 - OPERATING INSTRUCTIONS
ROLL RELEASE: To roll the machine without the
engine running, pressure within the hydraulic pumps
must be released, There is a hydraulic pressure relief
valve on the upper side of each pump that is used to
release the pressure. Use a wrench to rotate both relief
valves counter clockwise two full turns to open, After
rolling machine, both relief valves must be rotated
clockwise to close valves and tighten securely before
operating machine, Machine will not move if relief
valves are open, See Figure 3.4.
WARNING
DO NOT disengage the hydro transmission and coast
down slopes. DO NOT use Roll Release Control to
disengage the hydro transmission unless machine
motion can be controlled and engine is off.
3.2 STARTING & STOPPING - ENGINE, BLADES,
PARKING BRAKE
This machine is equipped with dual hydrostatic wheel
drive transmissions. Each hydro pump is controlled by a
separate motion control lever. The left lever controls the
left wheel drive hydro pump and the right lever controls
the right wheel drive hydro pump. These levers control
the direction of motion, Forward & Reverse, and the
speed of motion. Move both levers forward to propel the
machine forward. Move both levers rearward to propel
the machine in reverse. The speed of motion is
continuously variable from neutral (zero) to the
maximum. Moving the levers farther from the neutral
position will cause the speed of motion to increase. To
turn, move the lever on the side to which you want to
turn slightly rearward of the other lever. Move levers
slowly and carefully. DO NOT make sudden changes in
speed or direction. Always slow machine motion before
turning. To stop the motion of the machine, bring both
motion control levers to the neutral position. Engage
parking brake.
3.2.1. STARTING ENGINE
When the ignition key is turned the engine will not
start or turn over unless, the blade switch is pushed
in to the "OFF" position and the motion control
levers are in the neutral look position. Always
engage parking brake before starting engine.
1. Complete pre-start checklist.
2. Sit in operator's seat.
3. Push blade switch in to "OFF", blades
disengaged position and engage parking brake.
See Figure 3.2.
4. Move choke control forward to choke position to
start a cold engine. See Figure 3.5.
5. Move engine speed control to the Rabbit "FAST"
position. See Figure 3.5.
6. Turn key to the start position until engine starts.
See Figure 3.6.
CHOKE ENGINE
SPEED KEY
CONTROL_ SWITCH
MOTION CONTROL LEVERS
SHOWN IN THE NEUTRAL
LOCK POSITION
SHOWN FROM OPERATOR'S VIEW POINT
FIGURE 3.5
10

Section 3 - OPERATING INSTRUCTIONS
3.2.1. STARTING ENGINE
NOTE: If after 5 seconds of cranking the engine
does not start, release the key. Attempt starting
again after waiting for approximately 20 seconds.
7, After engine starts, move the choke control to
the "OFF" or no choke position. Allow a brief
warm-up until engine runs smooth.
3,2,2. STOPPING ENGINE
1, Stop engine by turning key to "STOP" position.
Move engine speed to the Turtle "SLOW" position
and turn key to "STOP". See Figure 3.6.
SHOWN FROM OPERATOR'S VIEW POINT
FIGURE 3.6
WARNING
DO NOT operate blades in reverse. STOP blades. I
LOOK and SEE behind and down for children, pets, I
and hazards before and while backing. I
3.2.3, STARTING MOWER BLADES
1. Start engine and set engine speed control to
the Rabbit "FAST" position. See Figure 3.5.
2, Pull the Blade Switch up to the "ON" position to
engage or turn "ON" the mower blades.
See Figure 3.2.
3.2,4, STOPPING MOWER BLADES
1. Push Blade Switch down to "OFF" position to
disengage or turn "OFF" the blades.
2, Move engine speed control to the Turtle
"SLOW" position. Turn key to "STOP" position.
WARNING
Once blades are disengaged, they should come to a
complete stop in 7 seconds. If the blades continue
to rotate after 7 seconds, the electric clutch should
be checked. Adjustment or replacement of electric
clutch may be necessary. Return the machine to an
authorized Snapper dealer for replacement. DO
NOT CONTINUE to operate mower if blades fail to
stop in 7 seconds.
3,2,5. PARKING BRAKE
1, Engage parking brake by pulling the parking
brake lever back to the engaged position. See
Figure 3.7.
NOTE: Engaging parking brake prior to placing
motion control levers in the neutral lock position
will cause engine to die. See Figure. 3.7.
2, Release parking brake by pushing parking
brake lever forward to the released position. See
Figure 3.8.
PARKING BRAKE
LEVER IN ENGAGED
"ON" POSITION
LEVER SHOWN IN
THE NEUTRAL
LOCK POSITION
FIGURE 3.7
FIGURE 3.8
PARKING BRAKE
LEVERIN RELEASED
"OFF'POSITION
WARN ING
DO NOT park the machine on slopes, DO NOT
machine with engine running, Stop engine. stopI
blades. Engage parking brake. Remove key. |
11

Section 3 - OPERATING INSTRUCTIONS
3.3 CUTTING HEIGHT ADJUSTMENT
1. Adjust cutting height, as desired, to any position,
using deck lift lever. The release latch should be
pulled up when lowering the deck. When raising the
deck, the release latch does not have to be pulled
up. IMPORTANT: There is a foot assist pedal
located to the right front side of the footrest. Always
use this assist pedal to raise or lower the deck to the
desired cutting height. See Figure 3.9 & 3.10.
2. If a specific deck height is desired each time the
machine is used, insert the stop pin to desired
cutting height. See Figure 3.11.
NOTE: The engine does not have to be running to adjust
cutting height.
DECK LIFT
LEVER SHOWN IN
HIGH CUTTING
HEIGHT
PULL RELEASE
LATCH UP WHEN
CHANGING THE
DECK HEIGHT
FIGURE 3.9
FIGURE 3.11
6HOLE POSITIONS
FOR STOP PIN
3.4 OPERATION- MOTION CONTROLS
3,4.1, DRIVING MACHINE
1. Start engine. Release parking brake.
2. Move motion control levers gently and with
caution in desired direction. See Figure 3.12.
FORWARD - Move both control levers forward.
REVERSE - Move both control levers rearward.
LEFT TURN Move left control rearward or move
right control lever forward.
RIGHT TURN - Move left control forward or move
right control lever rearward.
ZERO RADIUS TURN - Move one control lever
forward and move the other control lever rearward
simultaneously.
LEVER
SHOWN IN LOW
CUTTING HEIGHT
POSITION
DECK LIFT
ASSIST PEDAL
FIGURE 3.10
WARNING
DO NOT make turns at high speed. Slow machine
motion. Move motion control lever gently and with
caution. DO NOT make sudden changes in speed or
direction.
12
FIGURE 3.12

Section 3 - OPERATING INSTRUCTIONS
3,4,2, STOPPING MACHINE
1, Return motion controt lever to the neutral
position & the neutral lock position.
IMPORTANT: Operator must use hand assistance
to bring both motion control levers to the neutral
position & the neutral Iock position.
MOTION
CONTROL
LEVER
NEUTRAL
LOCK
POSITION
FIGURE 3.13
2, Engage parking brake.
3, Push Blade Switch down to the "OFF" position
to disengage or turn "OFF" the blades.
4. Stop engine. Move engine speed control to
turtle "SLOW" position. Turn key to stop position.
5. Remove key. A
IA WARNING 'estV_I
IDO NOT park the machine on slopes. DO NOT
I machine with engine running. Stop engine,
I blades, Engage parking brake, Remove key.
3.5 SAFETY INTERLOCK SYSTEM CHECKS
This machine is equipped with an electrical safety
interlock system that is provided for the safety of the
operator and others. All safety devices must be in place
and functioning properly before operating the machine.
Perform the following interlock system checks
periodically during the operating season. Contact your
authorized Snapper dealer if you have questions.
WARNING
DO NOT operate machine if any safety interlock or
safety device is not in place and functioning
properly. DO NOT attempt to defeat, modify or
remove any safety device.
ENGINE MUST NOT START IF:
1. Motion Control Lever(s) are not in the neutral
lock position OR,
2. Parking Brake disengaged and Operator not
seated in the Operator's Seat OR,
3. Blade Switch in the "ON" blades engaged
position.
ENGINE SHOULD START IF:
1. Blade Switch in the "OFF" blades disengaged
position AND,
2. Motion Control Levers are both in the neutral
lock position AND,
3. Operator properly seated in the Operator's Seat
OR,
4. Parking Brake engaged.
NOTE: The engine can be started with the parking
brake disengaged only if conditions in 1, 2 and 3
have been met.
ENGINE MUST BEGIN TO STOP IF:
1. Motion Control Levers are moved from the
neutral lock position with Parking Brake
engaged OR,
2. Operator rises off of seat with Blade Switch in
"ON" blades engaged position OR,
3. Operator rises off of seat with Parking Brake
disengaged.
IMPORTANT: Engine and blades will continue to
run if Operator becomes reseated prior to engine
coming to a complete stop. After coming to a
complete stop, the blade switch must be moved to
the "OFF" position before engine can be restarted.
Engine and blades must come to a complete stop
within 7 seconds after the operator rises off the seat
or the blade switch is moved to the "OFF" position.
13

Section 4 - MAINTENANCE
4,3.3. RIDING MOWER -LUBRICATION
1, Front Wheel Bearings
Lubricate with Kendall NLGI No. 2 lithium grease or
equivalent, from a grease gun. See Figure 4.5.
HYDRAULIC FLUID RESERVOIRS
LUBRICATE
BEARINGS
WHEEL
FIGURE 4.5
2. Hydro Pumps
Check the level of the fluid in both of the fluid
reservoirs. Wipe away all dirt and debris from around
reservoir cap before removing. Oil must remain
absolutely clean! Check with machine on a level
surface with engine "OFF". Fill reservoir as needed to
bring level up. The reservoir is properly filled when the
fluid level is 1½" below the top of the filler neck. DO
NOT OVER FILL. Use clean, fresh premium
automotive oil having a viscosity equivalent to SAE
20W50 API SL. The fluid should be chemically stable,
incorporating rust and oxidation inhibitors. Make sure
funnels, pouring spouts and oil can are completely
clean. Reinstall reservoir cap. See Figure 4.6.
3, Other Lubrication Points
Lubricate machine caster wheel shafts, traction idler
arm and mower deck idler arms with Kendall NLG! No.
2 lithium grease or equivalent, from a grease gun. See
Figure 4.7.
4.4 BEFORE OPERATING MACHINE
1. Clean atl dirt and debris from around the two
hydraulic fluid reservoirs. Especially around the top and
cap area.
2. Clean all dirt and debris from the cooling fins on the
engine and from both hydraulic pumps.
4.5 ANNUALLY (END OF EACH SEASON)
Perform all maintenance as described in Section
"AFTER EVERY 25 OPERATING HOURS". Refer to
Section "Service Schedule".
4.5.1. ENGINE
Service engine according to engine owner's manual.
16
FIGURE 4.6
LUBRICATE MOWER
DECK IDLER ARMS
DRIVE IDLER ARM
ELECTRIC
FIGURE 4.7
(Continued on next Page)
CLUTCH

Section 4 - MAINTENANCE
WARN ING
Allow engine to cool for at least ten minutes before
performing service or maintenance. DO NOT smoke
near fuel components when performing service or
maintenance. DO NOT perform service and
maintenance near an open flame. Wipe off any
spilled fuel before starting engine. DO NOT run
engine indoors.
4.5 ANNUALLY (END OF EACH SEASON)
(Continued from previous Page)
4,5,2. FUEL FILTER
Service fuel filter as instructed below. Turn key to
"OFF" position. Engine MUST be stopped and
MUST be cold before removing filter. Clamp fuel line
to prevent fuel spillage or perform filter change when
fuel tank and fuel line are empty.
1. Remove fuel line clamps from fuel filter.
2. Remove fuel lines from filter. Discard filter.
3. Install new fuel filter. IMPORTANT: Some fuel
filters are fuel flow directional. Check for arrow that
shows fuel flow direction. Reinstall fuel Iine clamps.
See Figure 4.8. LEFT SIDE OF
MACHINE
4.6 DECK REMOVAL
Move power unit/mower deck to an area where the
mower deck is to be disconnected. Turn engine
"OFF" and remove key from switch. Remove spark
plug wire(s) and secure away from spark plug(s).
Move motion control levers to the neutral position.
Engage parking brake.
1. Move deck lift lever and set the mower deck to
the highest cutting position. See Figure 4.9.
2. IMPORTANT -STORED ENERGY, Relieve
tension on deck lift assist spring by backing off nut
on eyebolt. Failure to relive tension could result in
personal injury. See Figure 4.9.
3. Place a wooden block under the front and rear
edge of the mower deck.
4. Move deck lift lever and set the mower deck to a
lower cutting position until deck rests on wooden
blocks. Position the deck to where there is no
tension on the deck hanger chains. See Figure 4.9.
LOWEST CUTTING
POSITION
WAY FORWARD)
POSITION DECK LIFT LEVER IN HIGHEST CUTTING
POSITION. PLACE WOODEN BLOCKS UNDER FRONT
AND REAR OF DECK, LOWER DECK ONTO BLOCKS
CLAMP FUEL LINE
TO PREVENT
LOOSEN DECK
LIFT ASSIST
LINE TO
REMOVE LINE PREVENT
CLAMPS SPILLAGE
FIGURE 4.8
FIGURE 4.9
(Continued On Next Page)
17