Snapper Z-RIDER ZM2200K User manual

Parts Manual for
MID MOUNT Z-RIDER
ZERO TURNING HYDRO DRIVE
SERIES 0,1,2
POWER UNIT MODELS
ZM2200K
ZM2500KH
ZMT2500KH
MZM2200KH
MZM2300KH
ZM2501KH
MZM2301KH
ZM2502KH
MOWER UNIT MODELS
ZM5200M ZM6100M
ZM5201M ZM6101M
ZM5202M ZM6102M
Model ZM2200K shown
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(Rev. 6, 09/25/02) MANUAL No. 06110
TM

2
CONTENTS
DESCRIPTION PAGE
DRIVE TIRE/WHEEL ASSEMBLY ...............................................................................................3
ENGINE SUB-ASSEMBLY.......................................................................................................4, 5
FUEL TANK ASSEMBLY .........................................................................................................6, 7
TANDEM HYDRO TRANSAXLE ASS’Y (Models ZM2200K, ZM2500KH)..............................8, 9
TANDEM HYDRO TRANSAXLE ASS’Y (All Models Except ZM2200K, ZM2500KH)........10, 11
FOOTREST ASSEMBLY......................................................................................................12, 13
HYDRO RESERVOIR ASSEMBLY ......................................................................................14, 15
UPPER CHASSIS AND SEAT LATCH ASSEMBLY ..................................................................16
CASTER WHEEL ASSEMBLY...................................................................................................17
LOWER CHASSIS/CASTER WHEEL ASSEMBLY..............................................................18, 19
JOYSTICK CONTROL ASSEMBLY (All Except for ZMT2500KH).....................................20, 21
TWIN STICK CONTROL ASSEMBLY (Model ZMT2500KH)...............................................22, 23
PARKING BRAKE ASSEMBLY ...........................................................................................24, 25
SEAT SUPPORT ASSEMBLY..............................................................................................26, 27
FENDER/CONTROL CABLE ASSEMBLY.................................................................................28
CUTTER HOUSING ASSEMBLY ...............................................................................................29
UPPER DRIVE SHAFT ASSEMBLY ....................................................................................30, 31
DECK DRIVESHAFT ASSEMBLY (All Except for MZM Models).......................................32, 33
DECK DRIVESHAFT ASSEMBLY (MZM Models)...............................................................34, 35
DECK LIFT SYSTEM............................................................................................................36, 37
52” DECK, IDLERS, ROLLERS...........................................................................................38, 39
61” DECK, IDLERS, ROLLERS...........................................................................................40, 41
CHUTE, DECK COVERS & BAFFLE...................................................................................42, 43
SEAT ASSEMBLY (All Except for MZM Models)...............................................................44, 45
SEAT ASSEMBLY (MZM Models).............................................................................................46
TRACTION DRIVE IDLER ASSEMBLY .....................................................................................47
DECALS................................................................................................................................48, 49
ELECTRICAL COMPONENTS (except wiring)...................................................................50, 51
WIRING HARNESS ..............................................................................................................52, 54
WIRING SCHEMATICS ........................................................................................................53, 55
MANUAL No. 06110 MID MOUNT Z-RIDER

3
DRIVE TIRE/WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION
1 5-4526 ASSEMBLY, Rear Tire & Rim (Includes Item 2, 3 & 4)
-- 5-7706 ASSEMBLY, Rear Tire & Rim (Left Hand)
(Model MZM2200KH Only) (Includes Item 2A, 3A & 4)
-- 5-7707 ASSEMBLY, Rear Tire & Rim (Right Hand)
(Model MZM2200KH Only) (Includes Item 2A, 3A & 4)
-- 5-8193 ASSEMBLY, Rear Tire & Rim (Includes Item 2B, 3 & 4)
(Model ZMT2500KH & ZM2501KH)
-- 5-9161 ASSEMBLY, Rear Tire & Rim (Includes Item 2C, 3 & 4)
(Model ZM2502KH)
2 4-4771 TIRE, 23 x 10.5 - 12 NHS
2A 4-4707 TIRE, 21 x 11 - 8 AG (Model MZM2200KH Only)
2B 7-2110 TIRE, 23 x 10.5 – 12 “Turf Mate”
2C 7-4157 TIRE, 23 x 10.5 – 12 “Super Turf”
3 4-4772 RIM, 12” Diameter x 7.00”
3A 4-7032 RIM, 8” Diameter x 6-3/8 (Model MZM2200KH Only)
4 1-2234 VALVE, Air
5 2-7192 NUT, 1/2-20 Lug (5)
6 5-4461 ASSEMBLY, Wheel Hub
7 9-1793 PIN, 9/64 x 1-1/2” Cotter
8 9-1778 KEY, #808 Woodruff
8A 9-1978 KEY, #806 Woodruff
(Model ZMT2500KH, ZM2501KH, ZM2502KH)
9 9-1828 NUT, 3/4-20 Slotted Hex
MID MOUNT Z-RIDER MANUAL No. 06110
1 ASSEMBLY
7
6
8, 8A
5
4
9
3, 3A
2, 2A, 2B
L. H. TRANSAXLE ASSEMBLY
(See Pages 8 thru 11)

4
ENGINE SUB-ASSEMBLY
MANUAL No. 06110 MID MOUNT Z-RIDER
1
17
22
15
8
9A
19
20
21A
10B
26
11
13
12A
23
24
12B
10A
21B
9B
25
14A
7 6 5
4
2
3
14B
18
17
16
8

5
ENGINE SUB-ASSEMBLY
ITEM PART NO. DESCRIPTION
1 ** ENGINE, 22HP (Kohler No. CH22S PS-66536)
-- ** ENGINE, 23HP (Kohler No. CH23S PS-76536)
-- ** ENGINE, 25HP (Kohler No. CH25S PS-68577)
2 3-5638 J-CLIP, 3/8” Cushioned (2)
3 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self Tap (2)
4 9-1299 NUT, 3/8-16 Nyloc (4)
5 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (4)
6 2-2486 OIL DRAIN, Short
7 2-7972 ASSEMBLY, Oil Valve
8 9-1838 SCREW, M6 x 1 x 6mm Hex Flange Cap (Qty. 2 for 22 HP;
Qty. 4 for 25 HP) (Kohler part no. M-0650012)
9A 4-2708 BRACKET, Muffler, 22HP Kohler
9B 4-6486 BRACKET, Muffler, 25HP Kohler (Series 0)
10A ** MUFFLER, 22HP Kohler (Kohler part no. A-24 068 00)
10B 4-6488 MUFFLER, 25HP Kohler (Kohler part no. A-24 068 17)
11 9-1839 SCREW, M5 x 8 x 16mm Hex Head Self Tapping (2) (Kohler # M-0545016)
12A 4-2707 GUARD, Muffler
12B 7-2155 GUARD, Muffler (used on ZMT2500KH & ZM2501KH models)
13 9-1840 SCREW, M5 x 8 x 10mm Hex Head Flange (2) (Kohler #M0550010)
14A 3-5675 SPACER, Clutch
14B 4-6410 SPACER, Clutch (Model MZM2200KH Only)
15 3-5520 CLUTCH, Electric
-- 4-6409 CLUTCH, Electric (Model MZM2200KH Only)
16 9-1806 SCREW, 7/16-20 x 1-1/2” Hex Head Cap. Grade 5
17 9-1301 WASHER, 7/16” Split Lock (2)
18 9-1807 WASHER, 7/16 I.D. x 1-3/8 O.D. x 1/4 Flat
-- 9-1962 WASHER,7/16” I.D.x 1-5/8” O.D. x 1/4 Flat
19 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5
20 9-1808 SCREW, 7/16-14 x 1”, Grade 5
21A 3-5852 BRACKET, Anti-Rotation (5/16”)
21B 5-8207 BRACKET, Anti-Rotation (Model MZM2200KH Only)
22 4-6487 SHIELD, Heat, 25HP Kohler
23 7-2256 SPACER, Muffler Guard
24 9-2016 SCREW, 1/4-20 x 1-1/2” Hex Washer Self-Tap (2)
25 1-3250 KEY, 1/4 Square x 1”
26 4-6411 BRACKET, Torque
NOTE: Items 2, 3 & 8 thru 13 are included with engine.
MID MOUNT Z-RIDER MANUAL No. 06110

6
FUEL TANK ASSEMBLY
MANUAL No. 06110 MID MOUNT Z-RIDER
16
15
17
14
9
19
11
13
11
11
8
12
3
3
2A
18
1
1
7
10
4
4
5 5
5
6
2B
20 & 21
18
19
18
20
21
7
1 11
11
11
11

7
FUEL TANK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 2-8903 CAP, 3-1/2” Fuel (2)
2A 5-4430 FUEL TANK, Main (Includes Item 1 - Fuel Cap)
2B 5-7705 FUEL TANK, Main (Includes Item 1 - Fuel Cap)
(MZM2200KH Models Only) (Includes Fuel Gauge)
3 2-6746 TRIM, 2 Inch (3)
4 9-1508 BOLT, 5/16-18 x 3/4” Short Neck Carriage Grade 5 (2)
5 2-3295 U-NUT, 1/4-20 Locking (4)
6 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self Tapping (2)
7 9-1298 NUT, 5/16-18 Hex Nylon Insert (2)
8 4-2886 BRACKET, Fuel Tank Support
9 5-4528 FUEL TANK, Auxiliary (Includes Item 1 - Fuel Cap)
10 4-4701 BRACKET, Mounting Auxiliary Fuel Tank
11 2-9900 CLAMP, 7/16” Hose (8)
(4 used on MZMs; 8 used on ZMT2500KH;
8 used on ZM2501KH)
12 3-2956 HOSE, 1/4” I.D. x 10” Fuel
13 4-4777 FILTER, 15 Micron Fuel (Included With Engine)
14 3-5853 HOSE, 1/4” I.D. x 4” Fuel (2)
15 4-4681 VALVE, 3-Way Fuel
16 4-4797 HOSE, 1/4” I.D. x 45” Fuel
-- 4-5333 HOSE, 1/4” x 36” Fuel (MZM Models Only)
17 7-7345 PAD, Foam (3)
18 5-4529 ASSEMBLY, Fuel Pick-up (Main) (11.75” Long)
19 5-4530 ASSEMBLY, Fuel Pick-up (Auxiliary) (5.25” Long)
20 4-7038 FUEL GAUGE, Kelch
21 4-7112 GROMMET, Fuel Tank Gauge
NOTE: Items 9, 10, 12 & 15 are not used with Model MZM2200KH.
MID MOUNT Z-RIDER MANUAL No. 06110

8
TANDEM HYDRO TRANSAXLE ASSEMBLY
(Models ZM2200K, ZM2500KH)
MANUAL No. 06110 MID MOUNT Z-RIDER
18
27 26
25
33
31
30
29
28
32
37
19
17
8
23
7
16
10
12
14
13
3
2
1
11 10 9
6
4
5
PULLEY MOUNTING
DETAIL FOR R. H.
HYDRO MODULE
5
11
10 15 9
6
22
21
24
20
36
35
28
28
28
29
29
29
25
26
4
34
NOTE:
HYDRO TRANSAXLE MAINTENANCE
SHOULD ONLY BE PERFORMED BY
AN AUTHORISED SNAPPER DEALER.

9
TANDEM HYDRO TRANSAXLE ASSEMBLY
(Models ZM2200K, ZM2500KH)
ITEM PART NO. DESCRIPTION
1 5-4437 ASSEMBLY, Transaxle 771B (L.H.) Side (shown)
-- 5-4436 ASSEMBLY, Transaxle 771A (R.H.) Side
2 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4)
3 9-1299 NUT, 3/8-16, Hex Nyloc (4)
4 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7)
5 9-0201 SET SCREW, 5/16-18 x 5/16” Hex Recess (4)
6 4-4754 PULLEY, Transmission 4.95” Diameter (2)
7 3-5923 SPACER/ADAPTER, Fan
8 9-1787 SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (8)
9 4-2612 SPACER, Fan (2)
10 2-7223 WASHER, 1/4 Split Lock (4)
11 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3)
12 9-0505 SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5
13 9-1603 NUT, 1/4-20 Hex Nyloc (8)
14 4-3897 FAN, Blade 7” Dia. (2)
15 9-1627 WASHER, 1/4 I.D. x 1” O.D. (2)
16 4-2639 CAM, Neutral Return (Weldment) (2)
17 3-5910 PLATE, Neutral Adjust (2)
18 1-2709 RETAINING RING, 1” External (2)
19 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2)
20 3-5915 SPRING, Neutral Return Adjust (2)
21 3-5927 SPRING, Neutral Return (2)
22 9-1812 NUT, 1/4-28, Hex Nyloc (4)
23 1-4264 WOODRUFF KEY, #404 (2)
24 5-9440 ASSY, Driveshaft Bracket
25 9-1315 WASHER, 21/64” Split Lock (6)
26 9-1904 SCREW, 5/16-18 x 7/8”, Hex Head Cap (6)
27 5-4293 PLATE, Neutral Return (Weldment)
28 1-5753 BALL-JOINT (4)
29 9-1605 NUT, 1/4-28 Hex, Grade 5 or B (4)
30 4-4755 ROD, Threaded 1/4-28 x 6-5/8”
31 3-5914 ROD, Threaded 1/4-28 x 5-3/8”
32 1-5894 WOODRUFF KEY, #605 (2)
33 4-5184 FILTER, Oil (Eaton)
34 3-5925 ROD, Roll Release (2)
35 9-1629 COTTER-PIN, 1/16 x 1/2” (2)
36 9-1786 BOLT, 3/8-16 x 4-3/4” Grade 5 (4)
37 7-2017 SPACER, Eaton Transaxle (8)
NOTE: HYDRO TRANSXALE MAINTENANCE SHOULD ONLY BE PERFORMED
BY AN AUTHORIZED SNAPPER DEALER.
MID MOUNT Z-RIDER MANUAL No. 06110

10
TANDEM HYDRO TRANSAXLE ASSEMBLY
(All Models Except ZM2200K, ZM2500KH)
MANUAL No. 06110 MID MOUNT Z-RIDER
NOTE:
HYDRO TRANSAXLE MAINTENANCE
SHOULD ONLY BE PERFORMED BY
AN AUTHORISED SNAPPER DEALER.
28
29
28
29
29
28
30
31
12
27
26
25
32
11
10
4
1
2
13
14
11
23
10 15
16
22
20
21
24 17 18
19
9
8
6
5
PULLEY MOUNTING
DETAIL FOR R. H.
HYDRO MODULE
5
8
3
25
26
28
29
7