Snorkel EPV16 User manual

OPERATION
MANUAL
Part Number 13642-1
November 2012 (Rev A)
Serial Number NZ110412 and after
Gasoline
Diesel

page - iRev A EPV16 – 13642-1
Electrical Hazard
■Electrical Hazard Warning
THE EPV16 AERIAL WORK PLATFORM
IS NOT ELECTRICALLY INSULATED.
If the platform, booms, or any other conductive part of an EPV16 contacts a high-voltage electrical conduc-
tor, the result can be SERIOUS INJURY or DEATH for persons on or near the machine.
GO NO CLOSER THAN THE MINIMUM SAFE APPROACH DISTANCES
(M.S.A.D) - SEE BELOW.
Be sure to allow for sag and sway in the wires and the work platform.
If an EPV16 comes in contact with a live electrical conductor, the entire machine can be charged.
If that happens, you should remain on the machine and not contact any other structure or object within
reach. That includes the ground, adjacent buildings, poles, and any object not a part of the EPV16.
Such contact could make your body a conductor to the other object creating an electrical shock hazard re-
sulting in SERIOUS INJURY or DEATH.
DO NOT attempt to enter or leave the EPV16 until you are sure the electricity has been turned off.
If an EPV16 is in contact with a live conductor, the platform operator MUST warn others on the ground in
the vicinity of the EPV16 to STAY AWAY from the machine, since their bodies can also form a path for
electricity to ground thus creating an electrical shock hazard with possible ELECTROCUTION and
DEATH.
DO NOT attempt to operate the EPV16 ground controls when the platform, booms, or any other conducting
part of an EPV16 is in contact with electrical wires or if there is an immediate danger of such contact.
Regard all conductors as energised.
Personnel working on or near an EPV16 must be continuously aware of electrical hazards, recognizing
that SERIOUS INJURY or DEATH can result if contact with an electrical wire does occur.
It is the OPERATOR'S responsibility to ensure M.S.A.D., (subject to local regulations
and laws), are known and adhered to.
DANGER
IMPORTANT - M.S.A.D.

Introduction
The most important chapter in this manual is
"Safety" chapter 1. Take time, now, to study it
closely.
The information in chapter 1, might save your life,
prevent serious injury, or damage to property or the
EPV16.
■Options
The following options are available for the EPV16:
●Air line to platform
●Dual fuel
●Work lights
●Flashing light
●RCD/ELCB Outlet
●Platform rotator
●Self levelling stabilisers
●Fibreglass basket
■Operation Manual
This manual provides information for safe and
proper operation of the aerial platform. Read and
understand the information in this Operator’s man-
ual before operating this machine on a job site.
Additional copies of this manual may be ordered
from Snorkel. Supply the model and manual part
number from the front cover to assure that the cor-
rect manual will be supplied.
All information in this manual is based on the latest
product information at the time of publication.
Snorkel reserves the right to make product
changes at any time without obligation.
■Photographs
Photographs are taken to represent the machine
and its component parts as clearly as possible.
However, there may be minor differences between
the photographs and your machine. This repre-
sents individual customer preferences and Snor-
kel's on-going committment to product
development.
■Safety Alerts
A safety alert symbol is used throughout this man-
ual to indicate danger, warning and caution instruc-
tions. Follow these instructions to reduce the
likelihood of personal injury, property damage or
damage to the machine.
The terms danger, warning, and caution indicate
varying degrees of personal injury or property dam-
age that can result if the instruction is not followed.
Denotes an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Denotes a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Denotes a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury.
It may also be used to alert against unsafe
practices or action which may result in
damage to the EPV.
Denotes important information pertaining to
settings, capacities, conditions, which
could, if ignored lead to machine damage or
future hazardous situations.
It may also be used to alert the reader to pay
careful attention to a particular passage of
text in the manual.
Notes
Notes are used to provide special information or
helpful hints to assist in aerial platform operation,
but do not indicate a hazardous situation.
■Operation
The EPV aerial platform has built in safety features
and has been factory tested for compliance with
Snorkel specifications and industry standards.
However, any personnel lifting device can be
potentially dangerous in the hands of untrained or
careless operators.
Training is vitally important and must be performed
under the direction of a QUALIFIED person. You
must display proficiency in knowledge and actual
operation of the EPV before using it on a job site.
Before operation of the EPV you must read and un-
derstand the operating instructions in this manual
as well as the decals, warnings, and instructions on
the machine itself.
Before operating the EPV you must be
AUTHORISED by the person in charge to do so
and the operation of the EPV must be within the
scope of the machine specifications.
EPV16 – 13642-1 Rev A page - ii
DANGER
WARNING
CAUTION
IMPORTANT

The potential for an accident increases when
the aerial platform is operated by personnel
who are not trained and authorised. Death or
serious injury can result from such
accidents.
Read and understand the information in this
manual and on the placards and decals on
the machine before operating the EPV on the
job site.
■Maintenance
Every person who maintains, inspects, tests, or re-
pairs these machines, and every person supervis-
ing any of these functions, must be properly trained
and qualified to do so.
This Operators Manual provides a Pre-Operational
Inspection procedure that will help you keep your
EPV in good operating condition.
Do not perform other maintenance unless you are a
trained mechanic, qualified to work on the EPV.
Call qualified maintenance personnel if you find
problems or malfunctions.
Do not modify this machine without written
approval from the Engineering Department of
Snorkel. Modification may void the warranty,
adversely affect stability, or affect the operational
characteristics of the EPV.
■Responsibilities of parties
It is imperative that all owners and users of
the EPV read, understand, and conform to all
applicable regulations.
Ultimate compliance to OSHA regulations is the re-
sponsibility of the user and their employer.
ANSI Standard A92.2 and AUSTRALIAN / NZ
STANDARD 2550-10 clearly identifies
requirements of all parties who might be
involved with Boom-Supported Elevating
Work Platforms.
Note - Standards
It is the responsibility of the owner to ensure that
the person operating the EPV is provided with all
the relevant information relating to standards,
codes of practice, and local body regulations
applicable in their region.
■In summary
●Only trained and authorised operators should
be permitted to operate the equipment.
●All manufacturers operating instructions and
safety rules and all employers safety rules
and all OSHA and other government safety
rules should be strictly adhered to.
●Repairs and adjustments should be made
only by qualified and trained maintenance
personnel.
●No modification should be made to the
equipment without prior written consent of
the Snorkel Engineering Department.
●Make a pre-start inspection of the EPV at the
beginning of each shift. A malfunctioning
machine must not be used.
●Make an inspection of the work place to
locate possible hazards before operating the
EPV.
■Product Warranty
For full terms of your warranty policy refer to the
Repair Parts manual, or check with your Snorkel
distributor, or check the Snorkel website.
■Additional information
For additional information, contact your local
dealer or Snorkel at:
Snorkel New Zealand
PO Box 1041
Levin 5510
New Zealand
page - iii Rev A EPV16 – 13642-1
Introduction
IMPORTANT
IMPORTANT
WARNING

Table of Contents
Electrical Hazard
Electrical Hazard Warning ..................i
Introduction
Options ................................ii
Operation Manual ........................ii
Photographs ............................ii
Safety Alerts ............................ii
Operation ..............................ii
Maintenance............................iii
Responsibilities of parties .................iii
In summary ............................iii
Product Warranty ........................iii
Additional information.....................iii
Chapter 1. Safety
Safe Operation ........................1-1
Electrocution Hazards ...................1-1
Pre-start Inspection .....................1-1
Work Place Inspection and Practices .......1-1
Operation.............................1-2
Tipover and Falling Hazards ..............1-2
General Safety Precautions ..............1-3
Hydraulic System Precautions ............1-3
Fire Prevention ........................1-3
Engine and Fuel Handling Precautions......1-3
Batteries .............................1-4
Safety Decals and Placards ..............1-4
2 Safety - Low Voltage Insulation
Owner Responsibility....................2-9
Insulation Maintenance ..................2-9
Electrical Safety Certificate ...............2-9
Insulation Covering Test...................9
Basket Emergency Exit ..................2-9
Earth Point...........................2-10
Safety Decals and Placards .............2-10
3. Safety Devices
Safety Device Information ................3-1
Emergency Stop Switches
Machines with Electric Controls ...........3-1
At ground control box ..................3-1
At platform control box .................3-1
Emergency Stop Switches
Machines with Hydraulic Controls ..........3-1
At ground control box ..................3-1
At platform control box
(steel platform) .......................3-2
At platform control box
(insulated fibreglass platform)............3-2
At platform control box
(non-insulated fibreglass platform) ........3-2
Other Safety Devices ...................3-2
Lanyard anchor points .................3-2
Gravity gate..........................3-3
Guardrails ...........................3-3
10.9m height restriction kit (Option) .......3-3
Enable switch ........................3-3
Enable switch (foot) ...................3-4
Platform Overload Protection ............3-4
Bubble level .........................3-4
RCD/ELCB AC outlet ..................3-5
Stabiliser/Boom Interlock ...............3-5
Flashing light (Option)..................3-5
Chapter 4. Specifications
General Specifications- Typical............4-1
Recommended Hydraulic Oil..............4-1
Engine Data...........................4-2
Overall Dimensions EPV16 ...............4-2
Booms identification ...................4-3
Nomenclature And Serial Numbers.........4-3
Right side view of machine ..............4-3
Left side view of machine ...............4-4
Working Envelope .......................5
Chapter 5. Gauges
Hourmeter ............................5-1
Level Bubble ..........................5-1
Hydraulic Oil Level .....................5-1
Chapter 6. Shut-offs and Circuit Breakers
RCD/ELCB Outlet (option) ...............6-1
Electrical Circuit Protection ...............6-1
Stabilisers ............................6-1
7. Controls - Electric
Controls Description ....................7-1
Controls and Control Decal Locations .....7-1
Ground Control Box.....................7-2
Lower controls: .......................7-2
Platform Control Box ....................7-3
Upper controls: .......................7-3
Stabiliser Controls ......................7-4
Self Levelling Stabilisers (Option) ..........7-5
8 Controls - Hydraulic
Controls Description ....................8-1
Controls and Control Decal Locations .....8-1
Ground Control Box.....................8-2
Lower controls: .......................8-2
Platform Control Box ....................8-3
Upper controls (steel basket):............8-3
Upper controls (non-insulated fibreglass
basket): .............................8-5
EPV16 – 13642-1 page - iv

Upper controls (insulated fibreglass basket): 8-6
Stabiliser Controls ......................8-7
Self Levelling Stabilisers (Option) ..........8-7
9. Pre-operational Inspection
Pre-operational Inspection Table ..........9-1
Stabiliser/Boom Interlock Test ............9-2
Engine Cover..........................9-3
Engine Fuel Level ......................9-3
Fuel Tank Cap.........................9-3
Fuel Leaks............................9-3
Engine Oil Level .......................9-3
Wiring Harnesses ......................9-3
Battery Terminals ......................9-3
Battery Fluid Level......................9-4
Hydraulic Oil Level .....................9-4
Hydraulic Oil Leaks .....................9-4
Bolts and Fasteners ....................9-4
Structural Damage and Welds ............9-5
Lanyard Anchor Points ..................9-5
Platform Gravity Gates ..................9-5
Platform Guardrails .....................9-5
Flashing Light (option)...................9-5
Ground Control Switches
Machines with Electric Controls ...........9-6
Platform Control Switches
Machines with Electric Controls ...........9-6
Ground Control Switches
Machines with Hydraulic Controls ..........9-7
Platform Control Switches
Machines with Hydraulic Controls ..........9-7
AC Outlet RCD/ELCB (option) ............9-8
LV Insulated EPV16 ....................9-8
Insulation Covers.......................9-8
Fibreglass Basket .....................9-8
Boom insulation Covering ...............9-8
Cleanliness ..........................9-9
Placards and Decals ....................9-9
Placards and Decals
Machines with Electric Controls ...........9-9
Standard placards and decals ...........9-9
Placards and Decals
Machines with Hydraulic Controls ..........9-9
Standard placards and decals ...........9-9
Placards and Decals
Low Voltage Insulated Machines ..........9-9
Standard placards and decals ...........9-9
Decal list
machines with electric controls ..........9-10
Decal inspection drawing
machines with electric controls ..........9-11
Decal list
machines with hydraulic controls ........9-12
Decal inspection drawing
machines with hydraulic controls ........9-13
Decal list
low voltage insulated machines .........9-14
Decal inspection drawing
low voltage insulated machines .........9-15
10. Operation
Operating Procedures ..................10-1
Control Stations.......................10-1
Emergency Stopping ...................10-1
Emergency Stopping
Machines with Electric Controls ..........10-1
Emergency Stopping
Machines with Hydraulic Controls .........10-1
Operation Considerations ...............10-2
Stabiliser Operation....................10-2
Using the manual stabiliser valves .......10-2
Raising the manually operated stabilisers .10-3
Self levelling stabilisers (Optional) ........10-3
Setting the stabilisers manually .........10-3
Unlocking the booms...................10-3
Starting From Ground Control Box
Machines with Electric Controls ..........10-4
Starting From Platform Control Box
Machines with Electric Controls ..........10-4
Moving The Platform
Enable Switches.......................10-5
Moving The Platform
Machines with Electric Controls ..........10-5
From ground control box...............10-6
From platform control box ..............10-6
Starting From Ground Control Box
Machines with Hydraulic Controls .........10-7
Starting From Platform Control Box
Machines with Hydraulic Controls .........10-8
Moving The Platform
Machines with Hydraulic Controls .........10-9
From ground control box...............10-9
From platform control box ..............10-9
Over-Centre valve ....................10-10
Securing for Day ....................10-10
11. Emergency Operation
Emergency Operation Procedures ........11-1
Emergency Operation Procedures
Machines with Hydraulic Controls .........11-1
Operation from platform control station
hydraulic control machines...............11-1
Operation from ground control station
hydraulic control machines...............11-2
Emergency Operation Procedures
Machines with Electric Controls ..........11-3
page - vEPV16 – 13642-1
Table of Contents

Operation from platform control station
electric control machines ................11-3
Operation from ground control station
electric control machines ................11-4
12. Stowing and Transporting
Stowing .............................12-1
The correct stowed position is shown here. 12-1
Chapter 13. Fire Fighting & Chemical Control
Hazardous Components ................13-1
Battery, Lead/Acid (UN 2794) ...........13-1
Gasoline (UN 1203) ..................13-2
Hydraulic Oil (UN 1270) ...............13-3
Motor Oil (UN 1270) ..................13-3
Chapter 14. Operator's Troubleshooting
Troubleshooting.......................14-1
Operator Troubleshooting Chart .........14-1
Appendix A. Glossary
EPV16 – 13642-1 page - vi
Table of Contents

Chapter 1. Safety
■Safe Operation
Knowledge of the information in this manual, and
proper training, provide a basis for safely operating
the EPV16. Know the location of all the controls
and how they operate to act quickly and responsi-
bly in an emergency.
Safety devices reduce the likelihood of an acci-
dent. Never disable, modify, or ignore any safety
device. Safety alerts in this manual indicate situa-
tions where accidents may occur.
If any malfunction, hazard or potentially unsafe
condition relating to capacity, intended use, or safe
operation is suspected, stop the operation of the
EPV and seek assistance.
The operator bears ultimate responsibility for fol-
lowing all manufacturers instructions and warn-
ings, regulations and safety rules of their employer
and/or any country or regional law.
■Electrocution Hazards
The EPV is an all metal boom aerial work platform
and is not electrically insulated. Do not operate it
near electrical conductors. Regard all conductors
as being energised. Do not operate outside during
a thunderstorm.
■Pre-start Inspection
At the start of each work shift, the EPV16 shall be
given a visual inspection and function test. See the
“Daily Inspection and Maintenance” chapter 9, in
this manual for a list of items to inspect and test.
DO NOT operate the EPV16 unless you are
trained and authorised, understand the
operation characteristics of the EPV16, and
have inspected and tested all functions to be
sure they are in proper working order.
NEVER use an EPV16 that has a known fault
or is malfunctioning in any way until the
machine has been repaired by a qualified
technician.
Operating a machine in faulty condition
could result in death or serious injury.
NOTE:
Whilst some of the safety rules and guidelines
that follow may not apply specifically to this
machine (e.g. references to driving) they are
included as part of an overall safety strategy
relating to the use of elevating work platforms.
■Work Place Inspection and Practices
Do not use the EPV16 as a ground for welding.
Ground to the work piece.
Before the EPV16 is used, and during use, check
the area in which the EPV16 is to be used for possi-
ble hazards such as, but not limited to:
●Drop-offs or holes.
●Side slopes.
●Bumps and floor obstructions.
●Debris.
●Overhead obstructions and electrical
conductors.
●Hazardous locations.
●Inadequate surface and support to withstand
all load forces imposed by the aerial platform
in all operating configurations.
●Wind and weather conditions.
●Presence of unauthorised persons.
●Other possible unsafe conditions.
Before the EPV16 is used, determine the hazard
classification of any particular atmosphere or loca-
tion according to ANSI/NFPA 505-1987.
Any EPV16 operated in a hazardous location must
be approved and of the type required by
ANSI/NFPA 505-1987.
While operating the EPV a recommended safety
practice is to have trained and qualified personnel
in the immediate work area of the EPV16 to:
●Help in case of an emergency.
●Operate emergency controls as required.
●Watch for loss of control by platform
operator.
●Warn the operator of any obstructions or
hazards that may not be obvious to them.
●Watch for soft terrain, sloping surfaces,
drop-offs, etc., where stability could be
jeopardized.
●Watch for bystanders and never allow
anyone to be under, or to reach through the
booms while operating the aerial platform.
Pinch points may exist between moving
components. Death or serious injury can
result from becoming trapped between
components, buildings, structures, or other
obstacles. Make sure there is sufficient
clearance around the machine before
moving the chassis, booms, or platform.
EPV16 – 13642-1 Rev A page 1- 1
WARNING
DANGER
DANGER

Allow sufficient room and time to stop
movement to avoid contact with structures
or other hazards.
Keep ground personnel from under the platform
when the platform is raised.
Secure all accessories, containers, tools, and
other materials in the platform to prevent them from
accidentally falling or being kicked off the platform.
Always look in the direction of travel. Drive with
care and at speeds compatible with the work-place
conditions. Use caution when driving over rough
ground, on slopes, and when turning.
Do not engage in any form of “horseplay” or “stunt
driving” while operating the EPV16.
Do not permit riders on the machine anyplace other
than on the platform.
Remove all loose objects stored in or on the ma-
chine, particularly in the platform. Remove all ob-
jects which do not belong in or on the machine.
Never steady the platform by positioning it against
another platform.
Do not operate an EPV16 that is damaged or not
functioning properly. Do not use the EPV until the
machine has been repaired by a qualified mainte-
nance person.
Do not operate an EPV16 that does not have all its
decals and placards attached and legible.
Watch for bystanders and never allow anyone to be
under, or to reach through, the machine and its
equipment while operating.
Use the recommended transport device when
loading the machine.
■Operation
If you encounter any suspected malfunction of the
aerial platform, or any hazard or potentially unsafe
condition relating to capacity, intended use, or safe
operation, cease operation immediately and seek
assistance from management.
Use three points of support when getting on or off
the platform (two hands and one foot or a similar set
of points). Keep the platform clean.
Maintain a firm footing on the platform floor. Oper-
ate the controls slowly and deliberately to avoid
jerky and erratic operation. Always stop the con-
trols in neutral before going in the opposite direc-
tion.
Do not dismount while the platform is in motion or
jump off the machine.
Do not start until all personnel are clearly away
from the machine.
Never cover the floor grating or otherwise obstruct
your view below. Make sure the area below the
platform is free of personnel before lowering.
■Tipover and Falling Hazards
Operate the EPV only on a firm, flat, level surface
capable of withstanding all load forces imposed by
the EPV16 in all operating conditions.
The EPV can tip over if it becomes unstable.
Death or serious injury can result from a
tip-over accident. Do not drive or position
the EPV platform for elevated use near any
drop-ff, hole, slope, soft or uneven ground,
or other tip-over hazard.
Do not operate the EPV16 from a position on
trucks, trailers, railway cars, floating vessels, scaf-
folds, or similar equipment unless the application is
approved in writing by Snorkel.
Care shall be taken to prevent rope, electric cords,
and hoses, etc., from becoming entangled in the
aerial platform. If the platform or elevating
assembly becomes caught, snagged, or otherwise
prevented from normal motion by an adjacent
structure or other obstacle such that control
reversal does not free the platform, remove all
personnel from the platform before attempts are
made to free the platform using ground controls.
No person shall access or egress from the platform
in the elevated position (except in an emergency)
unless the requirements of AS2550.10 have been
met.
For full requirements refer directly to AS2550.10.
All platform occupants MUST wear and use safety
harness. Attach safety harnesss to the platform
lanyard anchor points.
Do not exceed the unrestricted platform capacity
as indicated on the capacity placard at the
entrance to the platform. Do not carry loads from
any point outside of the platform.
Make sure that all protective guards, cowlings, and
doors are in place and secure. Be sure the guard-
rail system, including the gate, is in place and se-
cure.
Do not climb on the guardrails or use ladders,
planks, or other devices to extend or increase your
work position from the platform.
page 1- 2 Rev A EPV16 – 13642-1
Chapter 1. Safety
DANGER

Do not use the EPV as a crane, hoist, or jack, or for
any other purpose other than to position personnel,
their tools, and materials.
Do not operate the EPV16 in winds, or wind gusts,
of 28 mph, 45kph 12.5 m/s) or more.
Do not add banners, flags, screens or
shelters etc., to areas of the EPV that are
exposed to wind forces as this will increase
the wind loading and effect stability.
■General Safety Precautions
Do not modify the EPV16 in any way.
When parts or components are replaced, they shall
be identical or equivalent to original Snorkel parts
or components.
Do not override any of the safety features of the
EPV16.
■Hydraulic System Precautions
The hydraulic system contains hoses with hydrau-
lic fluid under pressure.
Hydraulic fluid escaping under pressure can
have enough force to inject fluid into the
flesh. Serious infection or reaction can
result if medical treatment is not given
immediately. In case of injury by escaping
hydraulic fluid, seek medical attention at
once.
DO NOT place your hand or any part of your body in
front of escaping hydraulic fluid. Use a piece of
cardboard or wood to search for hydraulic leaks.
Do not attempt repairs to hydraulic systems unless
you are trained. Refer to experienced repair per-
sonnel for help.
■Fire Prevention
Never operate your EPV near a flame or spark. Hy-
draulic oil and gasoline are flammable and can ex-
plode.
NOTE:
This machine is equipped with an internal
combustion engine (in it's standard configuration)
and should not be used on or near any
unimproved forest-covered, brush-covered or
grass covered land unless the engine's exhaust
system is equipped with a spark arrester meeting
applicable laws. If a spark arrester is used, it
should be maintained in effective working order
by the operator.
■Engine and Fuel Handling Precautions
Engine exhaust contains carbon monoxide,
a poisonous gas that is invisible and
odorless. Breathing engine exhaust fumes
can cause death or serious illness. Do not
run the engine in an enclosed area or
indoors without adequate ventilation.
Only refuel your EPV outdoors in a clear area void
of gas fumes or spilled gas.
Never remove the fuel cap or refuel a gasoline en-
gine while the engine is running or hot. ALWAYS al-
low the engine to cool before refueling. Never allow
fuel to spill on hot machine components.
DO NOT smoke or permit open flames while
fueling or near fueling operations.
Maintain control of the fuel filler nozzle when filling
the tank.
ENSURE you use an approved fuel container
with appropriate fuel filler nozzle (see
picture below)
Do not fill the fuel tank to capacity. Allow room for
expansion.
If gasoline is spilled, clean up spilled fuel
immediately, push/tow the EPV away from the area
of the spill and avoid creating any source of ignition
until the spilled fuel has evaporated.
Tighten the fuel tank cap securely. If the fuel cap is
lost, replace it with an approved cap from Snorkel.
Use of a non-approved cap without proper venting
may result in pressurization of the tank.
EPV16 – 13642-1 Rev A page 1- 3
Chapter 1. Safety
DANGER
DANGER
WARNING
DANGER
CAUTION

Never use fuel for cleaning purposes.
For diesel engines, use the correct fuel grade for
the operating season.
■Batteries
Charge batteries in a well ventilated area free of
flame, sparks, or other hazards that might cause
fire or explosion.
Batteries give off hydrogen and oxygen that
can combine explosively. Death or serious
injury can result from a chemical explosion.
Do not smoke or permit open flames or
sparks when checking batteries.
Battery acid can damage the skin and eyes.
Serious infection or reaction can result if
medical treatment is not given immediately.
Wear face and eye protection, rubber gloves
and protective clothing when working near
batteries.
If acid contacts your eyes, flush immediately
with clear water and get medical attention. If
acid contacts your skin, wash off
immediately with clear water.
■Safety Decals and Placards
There are a number of safety decals and placards
on the EPV16. Their locations and descriptions are
shown in this section on the following pages. Take
time to study them.
Be sure that all the safety decals and
placards on the EPV16 are legible.
Clean or replace them if you cannot read the
words or see the pictures. Clean with soap &
water and a soft cloth. Do not use solvents.
Note:
From time-to-time certain Snorkel decals may be
deleted, altered or replaced, or new decals may
be added in line with new safety regulations or
machine specification changes.
If you are unsure or want to check a particular
decal or its placement on the machine contact
your nearest Snorkel dealer or the snorkel
website.
Some decals and the placement of these
decals may differ from what is shown in the
illustrations on the following pages.
Typically machines that are destined for the
overseas market leave the factory as a built
up subframe only unit.
Final assembly, construction of the deck
and mounting on a truck chassis is carried
out ex-factory.
The decals are provided as a kit with the
machine but the final placement of these
decals is carried out by the business
involved in mounting the subframe on the
truck chassis.
page 1- 4 Rev A EPV16 – 13642-1
Chapter 1. Safety
WARNING
CAUTION
CAUTION
CAUTION
IMPORTANT

EPV16 – 13642-1 Rev A page 1- 5
Chapter 1. Safety
TRUCK DECK
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986
45198-6
45198-6
ALL 4 STABILISERS
501453-000

page 1- 6 Rev A EPV16 – 13642-1
Chapter 1. Safety
FIT BOOM CRADLE LOCK PIN
FOR TRAVELLING.
1772-002K
Mounted on front boom rest
TRUCK DECK
ALL 4 STABILISERS
OPERATORS CHECKLIST
INSPECT AND/OR TEST THE FOLLOWING DAILY
OR AT THE BEGINNING OF EACH SHIFT
1. OPERATING AND EMERGENCY CONTROLS.
5. CABLES AND WIRING HARNESS.
6. LOOSE OR MISSING PARTS.
7. TYRES AND WHEELS.
8. PLACARDS, WARNINGS, CONTROL MARKINGS
AND OPERATING MANUAL(S).
9. GUARDRAIL SYSTEM.
10.OIL LEVELS.
11.BATTERY FLUID LEVEL.
4. HOSES, FITTINGS AND VALVES FOR LEAKS.
3. PERSONAL PROTECTIVE DEVICES.
2. SAFETY DEVICES.
300699
YOU MUST NOT OPERATE THIS DEVICE UNLESS:
AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO
DEATH OR SERIOUS INJURY.
0323897
1.
2.
YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS
DEVICE AND HHHH
YOU KNOW AND FOLLOW THE SAFETY AND OPERATING
RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S
MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLI-
CABLE GOVERNMENTAL REGULATIONS. HHHHHHHH
DANGER
ENGAGE
CRADLE LATCH
FOR TRAVELLING
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986
DANGER
MAXIMUM ALLOWABLE
WIND SPEED 12.5m/sec45198-7
300699
013-0025
0323899
501453-000
45198-7
10036
0323897
451986
WARNING
013-0025
Death or serious injury could occur from tipover.
All outriggers must be extended onto firm level surface
before elevating or before entering platform.
Do not exceed platform capacity.
DANGER
ELECTROCUTION
HAZARD
THIS MACHINE IS NOT
ELECTRICALLY INSULATED.
0323899
Death or serious injury can result from
contact or inadequate clearance to
electrical power lines and apparatus.
Maintain 10 feet minimum clearance
from electricalpower lines and
apparatus.
Allow for sway, rock, and sag.
EMERGENCY
DESCENT
To lower the upper boom press the bleed down and enable switches.
To lower the lower boom press the bleed down and enable switches and operate the lower boom lever.
To lower the jib boom press the bleed down and enable switches and operate the jib boom lever.
To slew the booms press the bleed down and enable switches and operate the slew lever.
The enable switch is a toggle switch on the column and the foot switch on the platform.
13708-03 A

EPV16 – 13642-1 Rev A page 1- 7
Chapter 1. Safety
WARNING
KEEP LINESCLEAR POWEROF
Unless the Electrical Supply Authority has advised
in writing otherwise;
the clearance between any live overhead
power line and any part of this machine or
load carried is required by law to be
AT LEAST 4 METRES
This is a requirement of regulation 93 of the
Electrical Supply Regulations 1984
in the interests of safe working.
DANGER
BEWARE OF ELECTRICAL HAZARDS
REGULATION 133A OF THE
CONSTRUCTION SAFETY ACT 1912 REQUIRES
(a) Minimum approach of an appliance
(b) Inspection of the work site for
(c) Constant vigilance and an observer required
to live electrical apparatus.
electrical hazards before
commencing to use the appliance.
whilst working or travelling the appliance
in the vicinity of live electrical apparatus.
3m. for voltages up to 132,000
6m. for voltages above 132,000
and up to 330,000
8m. for voltages above 330,000
(New Zealand Only)
(Australia Only)
RATED LOAD
440
LB
12423-200
200
KG
ELECTROCUTION HAZARD
This machine is not electrically insulated.
0072531
99228-1
CAUTION
EACH PERSON ON THE PLATFORM
MUST WEAR A FULL SAFETY HARNESS
WITH LEG STRAPS
AND ENERGY ABSORBING LANYARD
ATTACHED TO AN APPROVED ANCHOR
POINT IN THE PLATFORM
DANGER
MAXIMUM ALLOWABLE
WIND SPEED 12.5m/sec45198-7
99228-1
13030
0072531
1843
12423-200
9428
DANGER
ELECTROCUTION
HAZARD
THIS MACHINE IS NOT
ELECTRICALLY INSULATED
13030
MACHINES WITH ELECTRIC CONTROLS
45198-7
0150448
0150448

page 1- 8 Rev A EPV16 – 13642-1
Chapter 1. Safety
MACHINES WITH HYDRAULIC CONTROLS
WARNING
KEEP LINESCLEAR POWEROF
Unless the Electrical Supply Authority has advised
in writing otherwise;
the clearance between any live overhead
power line and any part of this machine or
load carried is required by law to be
AT LEAST 4 METRES
This is a requirement of regulation 93 of the
Electrical Supply Regulations 1984
in the interests of safe working.
DANGER
BEWARE OF ELECTRICAL HAZARDS
REGULATION 133A OF THE
CONSTRUCTION SAFETY ACT 1912 REQUIRES
(a) Minimum approach of an appliance
(b) Inspection of the work site for
(c) Constant vigilance and an observer required
to live electrical apparatus.
electrical hazards before
commencing to use the appliance.
whilst working or travelling the appliance
in the vicinity of live electrical apparatus.
3m. for voltages up to 132,000
6m. for voltages above 132,000
and up to 330,000
8m. for voltages above 330,000
(New Zealand Only)
(Australia Only)
RATED LOAD
440
LB
12423-200
200
KG
99228-1
CAUTION
EACH PERSON ON THE PLATFORM
MUST WEAR A FULL SAFETY HARNESS
WITH LEG STRAPS
AND ENERGY ABSORBING LANYARD
ATTACHED TO AN APPROVED ANCHOR
POINT IN THE PLATFORM
DANGER
MAXIMUM ALLOWABLE
WIND SPEED 12.5m/sec45198-7
99228-1
13030
13708-03
1843
12423-200
9428
DANGER
ELECTROCUTION
HAZARD
THIS MACHINE IS NOT
ELECTRICALLY INSULATED
13030
45198-7
0150448
0150448
EMERGENCY
DESCENT
To lower the upper boom press the bleed down and enable switches.
To lower the lower boom press the bleed down and enable switches and operate the lower boom lever.
To lower the jib boom press the bleed down and enable switches and operate the jib boom lever.
To slew the booms press the bleed down and enable switches and operate the slew lever.
The enable switch is a toggle switch on the column and the foot switch on the platform.
13708-03 A

2 Safety - Low Voltage Insulation
The low voltage(LV) insulated EPV16 is insulated
to 1000V AC or 1500V DC.
If you have not yet read Chapter 1 "Safety"
then do so now before you read this chapter.
This chapter deals only with safety issues
specifically related to operating an EPV16
with low voltage insulation.
Chapter 1 covers all other aspects involved
in the safe operation of an EPV16 and is
essential reading.
This chapter does not set out to provide any detail
on the safety issues or regulations concerned with
the operation of a low voltage insulated EPV16
around live conductors.
This chapter is simply intended to alert the operator
to general safety issues associated with an LV in-
sulated machine.
■Owner Responsibility
As stated previously in this manual, providing
the operator with safety information and/or
training on standards, codes of practice and
local authority regulations concerning the
operation of this machine is the responsibility
of the owner of the machine.
■Insulation Maintenance
The maintenance of the insulation is
critically important to maintaining the
insulation rating of the LV EPV16.
The following are given as general guidelines for
ensuring the maintenance of the insulation system.
The issues that are within the scope of the operator
are covered in Chapter 9 "Pre-Operational Inspec-
tion".
1. Inspection of the interior and exterior
insulator surfaces for signs of damage, which
may lead to a reduction in dielectric
properties.
2. Inspection of cover insulation for signs of
cracking or corrosion.
Never use a LV EPV16 that has any damage
to any of the insulator surfaces or covers.
The cleanliness of the insulator surfaces are
imperative to the correct functioning of the
insulator.
Failure to maintain the cleanliness of the
insulator could lead to insulator failure and
death or serious injury.
3. Before using the machine the insulator
surfaces shall be dry, and free from all road
grime, dirt, dust and other contaminants.
When the insulator surfaces require cleaning
they should be washed with a mild detergent
suitable for fibreglass that leaves no residue
and water.
After washing, the insulator should be dried
with a soft lint free cloth.
Avoid the use of high pressure water blast at
close range on the insulator surface as this
may drive contaminanta into the surface.
4. A regular maintenance scheme should be
developed to ensure the insulator surface is
easy to clean and retains the hydrophobicity
required e.g. silicon free waxes.
5. Inspection and replacement as required of all
insulation markers or signs (decals - see
below).
■Electrical Safety Certificate
All LV machines are required to carry a certificate
of electrical safety. Operators should ensure that
there is a current electrical safety certificate for the
machine they are using.
Never use a LV Insulated EPV16 that does
not have a current certificate of electrical
safety.
■Insulation Covering Test
Refer to the Chapter "Insulation Test - LV Ma-
chines" in the Repair Parts manual for details con-
cerning this test.
■Basket Emergency Exit
The LV EPV16 fibreglass basket is fitted with an
escape hatch in the form of a separate panel at the
rear of the basket.
EPV16 – 13642-1 Rev A page 2- 9
IMPORTANT
WARNING
DANGER
DANGER
DANGER

■Earth Point
An earth attachment point is provided on the base
of the machine and identified by a decal.
■Safety Decals and Placards
There are a number of safety decals and placards
on the LV EPV16. Their locations and descriptions
are shown in this section on the following pages.
Take time to study them.
Be sure that all the safety decals and
placards on the EPV16 are legible.
Clean or replace them if you cannot read the
words or see the pictures. Clean with soap &
water and a soft cloth. Do not use solvents.
page 2- 10 Rev A EPV16 – 13642-1
2Safety - Low Voltage Insulation
CAUTION

EPV16 – 13642-1 Rev A page 2- 11
2Safety - Low Voltage Insulation
LOW VOLTAGE INSULATION MACHINES
13708-03
12829-3
FIT BOOM CRADLE LOCK PIN
FOR TRAVELLING.
1772-002K
OPERATORS CHECKLIST
INSPECT AND/OR TEST THE FOLLOWING DAILY
OR AT THE BEGINNING OF EACH SHIFT
1. OPERATING AND EMERGENCY CONTROLS.
5. CABLES AND WIRING HARNESS.
6. LOOSE OR MISSING PARTS.
7. TYRES AND WHEELS.
8. PLACARDS, WARNINGS, CONTROL MARKINGS
AND OPERATING MANUAL(S).
9. GUARDRAIL SYSTEM.
10.OIL LEVELS.
11.BATTERY FLUID LEVEL.
4. HOSES, FITTINGS AND VALVES FOR LEAKS.
3. PERSONAL PROTECTIVE DEVICES.
2. SAFETY DEVICES.
300699
YOU MUST NOT OPERATE THIS DEVICE UNLESS:
AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND
OTHERS TO DEATH OR SERIOUS INJURY.
0323897
1.
2.
YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS
DEVICE AND HHHH
YOU KNOW AND FOLLOW THE SAFETY AND OPERATING
RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S
MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLI-
CABLE GOVERNMENTAL REGULATIONS. HHHHHHHH
DANGER
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986
DANGER
MAXIMUM ALLOWABLE
WIND SPEED 12.5m/sec45198-7
300699
12829
013-0025
45198-7
1772-002-K
12829-2
0323897
451986
WARNING
013-0025
Death or serious injury could occur from tipover.
All outriggers must be extended onto firm level surface
before elevating or before entering platform.
Do not exceed platform capacity.
UNINSULATED
12829
CONDITION
DRY
WET
PRECIPITATION
BASKET BOOM CHASSIS
LV
LV
NA
LV
LV
NA
LV
LV
NA
12829-2
12829-1
12829-3
LV COVER12829-1
12829-1
LV COVER12829-1
EMERGENCY
DESCENT
To lower the upper boom press the bleed down and enable switches.
To lower the lower boom press the bleed down and enable switches and operate the lower boom lever.
To lower the jib boom press the bleed down and enable switches and operate the jib boom lever.
To slew the booms press the bleed down and enable switches and operate the slew lever.
The enable switch is a toggle switch on the column and the foot switch on the platform.
13708-03 A

page 2- 12 Rev A EPV16 – 13642-1
2Safety - Low Voltage Insulation
LOW VOLTAGE INSULATED MACHINES
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986
45198-6
12829-1
12829-3
45198-6
12829-3
LV COVER12829-1
CONDITION
DRY
WET
PRECIPITATION
BASKET BOOM CHASSIS
LV
LV
NA
LV
LV
NA
LV
LV
NA
12829-2
12829-2
UNINSULATED
12829
12829
12829-1
LV COVER12829-1
12829-1
LV COVER12829-1