Snorkel EPV16 User manual

OPERATION
MANUAL
Part Number 13642-1
November 2012 (Rev A)
Serial Number NZ110412 and after
Gasoline
Diesel

page - iRev A EPV16 – 13642-1
Electrical Hazard
■Electrical Hazard Warning
THE EPV16 AERIAL WORK PLATFORM
IS NOT ELECTRICALLY INSULATED.
If the platform, booms, or any other conductive part of an EPV16 contacts a high-voltage electrical conduc-
tor, the result can be SERIOUS INJURY or DEATH for persons on or near the machine.
GO NO CLOSER THAN THE MINIMUM SAFE APPROACH DISTANCES
(M.S.A.D) - SEE BELOW.
Be sure to allow for sag and sway in the wires and the work platform.
If an EPV16 comes in contact with a live electrical conductor, the entire machine can be charged.
If that happens, you should remain on the machine and not contact any other structure or object within
reach. That includes the ground, adjacent buildings, poles, and any object not a part of the EPV16.
Such contact could make your body a conductor to the other object creating an electrical shock hazard re-
sulting in SERIOUS INJURY or DEATH.
DO NOT attempt to enter or leave the EPV16 until you are sure the electricity has been turned off.
If an EPV16 is in contact with a live conductor, the platform operator MUST warn others on the ground in
the vicinity of the EPV16 to STAY AWAY from the machine, since their bodies can also form a path for
electricity to ground thus creating an electrical shock hazard with possible ELECTROCUTION and
DEATH.
DO NOT attempt to operate the EPV16 ground controls when the platform, booms, or any other conducting
part of an EPV16 is in contact with electrical wires or if there is an immediate danger of such contact.
Regard all conductors as energised.
Personnel working on or near an EPV16 must be continuously aware of electrical hazards, recognizing
that SERIOUS INJURY or DEATH can result if contact with an electrical wire does occur.
It is the OPERATOR'S responsibility to ensure M.S.A.D., (subject to local regulations
and laws), are known and adhered to.
DANGER
IMPORTANT - M.S.A.D.

Introduction
The most important chapter in this manual is
"Safety" chapter 1. Take time, now, to study it
closely.
The information in chapter 1, might save your life,
prevent serious injury, or damage to property or the
EPV16.
■Options
The following options are available for the EPV16:
●Air line to platform
●Dual fuel
●Work lights
●Flashing light
●RCD/ELCB Outlet
●Platform rotator
●Self levelling stabilisers
●Fibreglass basket
■Operation Manual
This manual provides information for safe and
proper operation of the aerial platform. Read and
understand the information in this Operator’s man-
ual before operating this machine on a job site.
Additional copies of this manual may be ordered
from Snorkel. Supply the model and manual part
number from the front cover to assure that the cor-
rect manual will be supplied.
All information in this manual is based on the latest
product information at the time of publication.
Snorkel reserves the right to make product
changes at any time without obligation.
■Photographs
Photographs are taken to represent the machine
and its component parts as clearly as possible.
However, there may be minor differences between
the photographs and your machine. This repre-
sents individual customer preferences and Snor-
kel's on-going committment to product
development.
■Safety Alerts
A safety alert symbol is used throughout this man-
ual to indicate danger, warning and caution instruc-
tions. Follow these instructions to reduce the
likelihood of personal injury, property damage or
damage to the machine.
The terms danger, warning, and caution indicate
varying degrees of personal injury or property dam-
age that can result if the instruction is not followed.
Denotes an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Denotes a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Denotes a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury.
It may also be used to alert against unsafe
practices or action which may result in
damage to the EPV.
Denotes important information pertaining to
settings, capacities, conditions, which
could, if ignored lead to machine damage or
future hazardous situations.
It may also be used to alert the reader to pay
careful attention to a particular passage of
text in the manual.
Notes
Notes are used to provide special information or
helpful hints to assist in aerial platform operation,
but do not indicate a hazardous situation.
■Operation
The EPV aerial platform has built in safety features
and has been factory tested for compliance with
Snorkel specifications and industry standards.
However, any personnel lifting device can be
potentially dangerous in the hands of untrained or
careless operators.
Training is vitally important and must be performed
under the direction of a QUALIFIED person. You
must display proficiency in knowledge and actual
operation of the EPV before using it on a job site.
Before operation of the EPV you must read and un-
derstand the operating instructions in this manual
as well as the decals, warnings, and instructions on
the machine itself.
Before operating the EPV you must be
AUTHORISED by the person in charge to do so
and the operation of the EPV must be within the
scope of the machine specifications.
EPV16 – 13642-1 Rev A page - ii
DANGER
WARNING
CAUTION
IMPORTANT

The potential for an accident increases when
the aerial platform is operated by personnel
who are not trained and authorised. Death or
serious injury can result from such
accidents.
Read and understand the information in this
manual and on the placards and decals on
the machine before operating the EPV on the
job site.
■Maintenance
Every person who maintains, inspects, tests, or re-
pairs these machines, and every person supervis-
ing any of these functions, must be properly trained
and qualified to do so.
This Operators Manual provides a Pre-Operational
Inspection procedure that will help you keep your
EPV in good operating condition.
Do not perform other maintenance unless you are a
trained mechanic, qualified to work on the EPV.
Call qualified maintenance personnel if you find
problems or malfunctions.
Do not modify this machine without written
approval from the Engineering Department of
Snorkel. Modification may void the warranty,
adversely affect stability, or affect the operational
characteristics of the EPV.
■Responsibilities of parties
It is imperative that all owners and users of
the EPV read, understand, and conform to all
applicable regulations.
Ultimate compliance to OSHA regulations is the re-
sponsibility of the user and their employer.
ANSI Standard A92.2 and AUSTRALIAN / NZ
STANDARD 2550-10 clearly identifies
requirements of all parties who might be
involved with Boom-Supported Elevating
Work Platforms.
Note - Standards
It is the responsibility of the owner to ensure that
the person operating the EPV is provided with all
the relevant information relating to standards,
codes of practice, and local body regulations
applicable in their region.
■In summary
●Only trained and authorised operators should
be permitted to operate the equipment.
●All manufacturers operating instructions and
safety rules and all employers safety rules
and all OSHA and other government safety
rules should be strictly adhered to.
●Repairs and adjustments should be made
only by qualified and trained maintenance
personnel.
●No modification should be made to the
equipment without prior written consent of
the Snorkel Engineering Department.
●Make a pre-start inspection of the EPV at the
beginning of each shift. A malfunctioning
machine must not be used.
●Make an inspection of the work place to
locate possible hazards before operating the
EPV.
■Product Warranty
For full terms of your warranty policy refer to the
Repair Parts manual, or check with your Snorkel
distributor, or check the Snorkel website.
■Additional information
For additional information, contact your local
dealer or Snorkel at:
Snorkel New Zealand
PO Box 1041
Levin 5510
New Zealand
page - iii Rev A EPV16 – 13642-1
Introduction
IMPORTANT
IMPORTANT
WARNING

Table of Contents
Electrical Hazard
Electrical Hazard Warning ..................i
Introduction
Options ................................ii
Operation Manual ........................ii
Photographs ............................ii
Safety Alerts ............................ii
Operation ..............................ii
Maintenance............................iii
Responsibilities of parties .................iii
In summary ............................iii
Product Warranty ........................iii
Additional information.....................iii
Chapter 1. Safety
Safe Operation ........................1-1
Electrocution Hazards ...................1-1
Pre-start Inspection .....................1-1
Work Place Inspection and Practices .......1-1
Operation.............................1-2
Tipover and Falling Hazards ..............1-2
General Safety Precautions ..............1-3
Hydraulic System Precautions ............1-3
Fire Prevention ........................1-3
Engine and Fuel Handling Precautions......1-3
Batteries .............................1-4
Safety Decals and Placards ..............1-4
2 Safety - Low Voltage Insulation
Owner Responsibility....................2-9
Insulation Maintenance ..................2-9
Electrical Safety Certificate ...............2-9
Insulation Covering Test...................9
Basket Emergency Exit ..................2-9
Earth Point...........................2-10
Safety Decals and Placards .............2-10
3. Safety Devices
Safety Device Information ................3-1
Emergency Stop Switches
Machines with Electric Controls ...........3-1
At ground control box ..................3-1
At platform control box .................3-1
Emergency Stop Switches
Machines with Hydraulic Controls ..........3-1
At ground control box ..................3-1
At platform control box
(steel platform) .......................3-2
At platform control box
(insulated fibreglass platform)............3-2
At platform control box
(non-insulated fibreglass platform) ........3-2
Other Safety Devices ...................3-2
Lanyard anchor points .................3-2
Gravity gate..........................3-3
Guardrails ...........................3-3
10.9m height restriction kit (Option) .......3-3
Enable switch ........................3-3
Enable switch (foot) ...................3-4
Platform Overload Protection ............3-4
Bubble level .........................3-4
RCD/ELCB AC outlet ..................3-5
Stabiliser/Boom Interlock ...............3-5
Flashing light (Option)..................3-5
Chapter 4. Specifications
General Specifications- Typical............4-1
Recommended Hydraulic Oil..............4-1
Engine Data...........................4-2
Overall Dimensions EPV16 ...............4-2
Booms identification ...................4-3
Nomenclature And Serial Numbers.........4-3
Right side view of machine ..............4-3
Left side view of machine ...............4-4
Working Envelope .......................5
Chapter 5. Gauges
Hourmeter ............................5-1
Level Bubble ..........................5-1
Hydraulic Oil Level .....................5-1
Chapter 6. Shut-offs and Circuit Breakers
RCD/ELCB Outlet (option) ...............6-1
Electrical Circuit Protection ...............6-1
Stabilisers ............................6-1
7. Controls - Electric
Controls Description ....................7-1
Controls and Control Decal Locations .....7-1
Ground Control Box.....................7-2
Lower controls: .......................7-2
Platform Control Box ....................7-3
Upper controls: .......................7-3
Stabiliser Controls ......................7-4
Self Levelling Stabilisers (Option) ..........7-5
8 Controls - Hydraulic
Controls Description ....................8-1
Controls and Control Decal Locations .....8-1
Ground Control Box.....................8-2
Lower controls: .......................8-2
Platform Control Box ....................8-3
Upper controls (steel basket):............8-3
Upper controls (non-insulated fibreglass
basket): .............................8-5
EPV16 – 13642-1 page - iv

Upper controls (insulated fibreglass basket): 8-6
Stabiliser Controls ......................8-7
Self Levelling Stabilisers (Option) ..........8-7
9. Pre-operational Inspection
Pre-operational Inspection Table ..........9-1
Stabiliser/Boom Interlock Test ............9-2
Engine Cover..........................9-3
Engine Fuel Level ......................9-3
Fuel Tank Cap.........................9-3
Fuel Leaks............................9-3
Engine Oil Level .......................9-3
Wiring Harnesses ......................9-3
Battery Terminals ......................9-3
Battery Fluid Level......................9-4
Hydraulic Oil Level .....................9-4
Hydraulic Oil Leaks .....................9-4
Bolts and Fasteners ....................9-4
Structural Damage and Welds ............9-5
Lanyard Anchor Points ..................9-5
Platform Gravity Gates ..................9-5
Platform Guardrails .....................9-5
Flashing Light (option)...................9-5
Ground Control Switches
Machines with Electric Controls ...........9-6
Platform Control Switches
Machines with Electric Controls ...........9-6
Ground Control Switches
Machines with Hydraulic Controls ..........9-7
Platform Control Switches
Machines with Hydraulic Controls ..........9-7
AC Outlet RCD/ELCB (option) ............9-8
LV Insulated EPV16 ....................9-8
Insulation Covers.......................9-8
Fibreglass Basket .....................9-8
Boom insulation Covering ...............9-8
Cleanliness ..........................9-9
Placards and Decals ....................9-9
Placards and Decals
Machines with Electric Controls ...........9-9
Standard placards and decals ...........9-9
Placards and Decals
Machines with Hydraulic Controls ..........9-9
Standard placards and decals ...........9-9
Placards and Decals
Low Voltage Insulated Machines ..........9-9
Standard placards and decals ...........9-9
Decal list
machines with electric controls ..........9-10
Decal inspection drawing
machines with electric controls ..........9-11
Decal list
machines with hydraulic controls ........9-12
Decal inspection drawing
machines with hydraulic controls ........9-13
Decal list
low voltage insulated machines .........9-14
Decal inspection drawing
low voltage insulated machines .........9-15
10. Operation
Operating Procedures ..................10-1
Control Stations.......................10-1
Emergency Stopping ...................10-1
Emergency Stopping
Machines with Electric Controls ..........10-1
Emergency Stopping
Machines with Hydraulic Controls .........10-1
Operation Considerations ...............10-2
Stabiliser Operation....................10-2
Using the manual stabiliser valves .......10-2
Raising the manually operated stabilisers .10-3
Self levelling stabilisers (Optional) ........10-3
Setting the stabilisers manually .........10-3
Unlocking the booms...................10-3
Starting From Ground Control Box
Machines with Electric Controls ..........10-4
Starting From Platform Control Box
Machines with Electric Controls ..........10-4
Moving The Platform
Enable Switches.......................10-5
Moving The Platform
Machines with Electric Controls ..........10-5
From ground control box...............10-6
From platform control box ..............10-6
Starting From Ground Control Box
Machines with Hydraulic Controls .........10-7
Starting From Platform Control Box
Machines with Hydraulic Controls .........10-8
Moving The Platform
Machines with Hydraulic Controls .........10-9
From ground control box...............10-9
From platform control box ..............10-9
Over-Centre valve ....................10-10
Securing for Day ....................10-10
11. Emergency Operation
Emergency Operation Procedures ........11-1
Emergency Operation Procedures
Machines with Hydraulic Controls .........11-1
Operation from platform control station
hydraulic control machines...............11-1
Operation from ground control station
hydraulic control machines...............11-2
Emergency Operation Procedures
Machines with Electric Controls ..........11-3
page - vEPV16 – 13642-1
Table of Contents

Operation from platform control station
electric control machines ................11-3
Operation from ground control station
electric control machines ................11-4
12. Stowing and Transporting
Stowing .............................12-1
The correct stowed position is shown here. 12-1
Chapter 13. Fire Fighting & Chemical Control
Hazardous Components ................13-1
Battery, Lead/Acid (UN 2794) ...........13-1
Gasoline (UN 1203) ..................13-2
Hydraulic Oil (UN 1270) ...............13-3
Motor Oil (UN 1270) ..................13-3
Chapter 14. Operator's Troubleshooting
Troubleshooting.......................14-1
Operator Troubleshooting Chart .........14-1
Appendix A. Glossary
EPV16 – 13642-1 page - vi
Table of Contents

Chapter 1. Safety
■Safe Operation
Knowledge of the information in this manual, and
proper training, provide a basis for safely operating
the EPV16. Know the location of all the controls
and how they operate to act quickly and responsi-
bly in an emergency.
Safety devices reduce the likelihood of an acci-
dent. Never disable, modify, or ignore any safety
device. Safety alerts in this manual indicate situa-
tions where accidents may occur.
If any malfunction, hazard or potentially unsafe
condition relating to capacity, intended use, or safe
operation is suspected, stop the operation of the
EPV and seek assistance.
The operator bears ultimate responsibility for fol-
lowing all manufacturers instructions and warn-
ings, regulations and safety rules of their employer
and/or any country or regional law.
■Electrocution Hazards
The EPV is an all metal boom aerial work platform
and is not electrically insulated. Do not operate it
near electrical conductors. Regard all conductors
as being energised. Do not operate outside during
a thunderstorm.
■Pre-start Inspection
At the start of each work shift, the EPV16 shall be
given a visual inspection and function test. See the
“Daily Inspection and Maintenance” chapter 9, in
this manual for a list of items to inspect and test.
DO NOT operate the EPV16 unless you are
trained and authorised, understand the
operation characteristics of the EPV16, and
have inspected and tested all functions to be
sure they are in proper working order.
NEVER use an EPV16 that has a known fault
or is malfunctioning in any way until the
machine has been repaired by a qualified
technician.
Operating a machine in faulty condition
could result in death or serious injury.
NOTE:
Whilst some of the safety rules and guidelines
that follow may not apply specifically to this
machine (e.g. references to driving) they are
included as part of an overall safety strategy
relating to the use of elevating work platforms.
■Work Place Inspection and Practices
Do not use the EPV16 as a ground for welding.
Ground to the work piece.
Before the EPV16 is used, and during use, check
the area in which the EPV16 is to be used for possi-
ble hazards such as, but not limited to:
●Drop-offs or holes.
●Side slopes.
●Bumps and floor obstructions.
●Debris.
●Overhead obstructions and electrical
conductors.
●Hazardous locations.
●Inadequate surface and support to withstand
all load forces imposed by the aerial platform
in all operating configurations.
●Wind and weather conditions.
●Presence of unauthorised persons.
●Other possible unsafe conditions.
Before the EPV16 is used, determine the hazard
classification of any particular atmosphere or loca-
tion according to ANSI/NFPA 505-1987.
Any EPV16 operated in a hazardous location must
be approved and of the type required by
ANSI/NFPA 505-1987.
While operating the EPV a recommended safety
practice is to have trained and qualified personnel
in the immediate work area of the EPV16 to:
●Help in case of an emergency.
●Operate emergency controls as required.
●Watch for loss of control by platform
operator.
●Warn the operator of any obstructions or
hazards that may not be obvious to them.
●Watch for soft terrain, sloping surfaces,
drop-offs, etc., where stability could be
jeopardized.
●Watch for bystanders and never allow
anyone to be under, or to reach through the
booms while operating the aerial platform.
Pinch points may exist between moving
components. Death or serious injury can
result from becoming trapped between
components, buildings, structures, or other
obstacles. Make sure there is sufficient
clearance around the machine before
moving the chassis, booms, or platform.
EPV16 – 13642-1 Rev A page 1- 1
WARNING
DANGER
DANGER

Allow sufficient room and time to stop
movement to avoid contact with structures
or other hazards.
Keep ground personnel from under the platform
when the platform is raised.
Secure all accessories, containers, tools, and
other materials in the platform to prevent them from
accidentally falling or being kicked off the platform.
Always look in the direction of travel. Drive with
care and at speeds compatible with the work-place
conditions. Use caution when driving over rough
ground, on slopes, and when turning.
Do not engage in any form of “horseplay” or “stunt
driving” while operating the EPV16.
Do not permit riders on the machine anyplace other
than on the platform.
Remove all loose objects stored in or on the ma-
chine, particularly in the platform. Remove all ob-
jects which do not belong in or on the machine.
Never steady the platform by positioning it against
another platform.
Do not operate an EPV16 that is damaged or not
functioning properly. Do not use the EPV until the
machine has been repaired by a qualified mainte-
nance person.
Do not operate an EPV16 that does not have all its
decals and placards attached and legible.
Watch for bystanders and never allow anyone to be
under, or to reach through, the machine and its
equipment while operating.
Use the recommended transport device when
loading the machine.
■Operation
If you encounter any suspected malfunction of the
aerial platform, or any hazard or potentially unsafe
condition relating to capacity, intended use, or safe
operation, cease operation immediately and seek
assistance from management.
Use three points of support when getting on or off
the platform (two hands and one foot or a similar set
of points). Keep the platform clean.
Maintain a firm footing on the platform floor. Oper-
ate the controls slowly and deliberately to avoid
jerky and erratic operation. Always stop the con-
trols in neutral before going in the opposite direc-
tion.
Do not dismount while the platform is in motion or
jump off the machine.
Do not start until all personnel are clearly away
from the machine.
Never cover the floor grating or otherwise obstruct
your view below. Make sure the area below the
platform is free of personnel before lowering.
■Tipover and Falling Hazards
Operate the EPV only on a firm, flat, level surface
capable of withstanding all load forces imposed by
the EPV16 in all operating conditions.
The EPV can tip over if it becomes unstable.
Death or serious injury can result from a
tip-over accident. Do not drive or position
the EPV platform for elevated use near any
drop-ff, hole, slope, soft or uneven ground,
or other tip-over hazard.
Do not operate the EPV16 from a position on
trucks, trailers, railway cars, floating vessels, scaf-
folds, or similar equipment unless the application is
approved in writing by Snorkel.
Care shall be taken to prevent rope, electric cords,
and hoses, etc., from becoming entangled in the
aerial platform. If the platform or elevating
assembly becomes caught, snagged, or otherwise
prevented from normal motion by an adjacent
structure or other obstacle such that control
reversal does not free the platform, remove all
personnel from the platform before attempts are
made to free the platform using ground controls.
No person shall access or egress from the platform
in the elevated position (except in an emergency)
unless the requirements of AS2550.10 have been
met.
For full requirements refer directly to AS2550.10.
All platform occupants MUST wear and use safety
harness. Attach safety harnesss to the platform
lanyard anchor points.
Do not exceed the unrestricted platform capacity
as indicated on the capacity placard at the
entrance to the platform. Do not carry loads from
any point outside of the platform.
Make sure that all protective guards, cowlings, and
doors are in place and secure. Be sure the guard-
rail system, including the gate, is in place and se-
cure.
Do not climb on the guardrails or use ladders,
planks, or other devices to extend or increase your
work position from the platform.
page 1- 2 Rev A EPV16 – 13642-1
Chapter 1. Safety
DANGER