Sola HD SDU 24-BAT User manual

Battery Module
SDU 24-BAT
Instruction Manual
Clearwater Tech - Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

SDU 24-BAT Instruction Manual • ii
While every precaution has been taken to ensure accuracy and completeness in this
manual, SolaHD assumes no responsibility, and disclaims all liability for damages resulting
from use of this information or for any errors or omissions.
©2008 SolaHD. All rights reserved throughout the world. Specications are subject to
change without notice.
®SolaHD name and logo are registered trademarks of EGS Electrical Group, LLC. All
names referred to are trademarks or registered trademarks of their respective owners.
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1.0 Important Safety Instructions
This manual contains important safety instructions. Read all safety, installation,
and operating instructions before operating the Uninterruptible Power System
(UPS). Adhere to all warnings on the unit and in this manual and follow all oper-
ating and user instructions.
This equipment is designed for Industrial or Commercial use and can be installed
and operated by individuals without previous training.
Observe all cautions and warnings in this manual. Failure to
do so may result in serious injury or death. Refer all UPS and
battery service to qualied service personnel. Do not attempt
to service this product yourself and never work alone.
Servicing of batteries should be performed or supervised
by personnel knowledgeable of batteries and the required
precautions. Keep unauthorized personnel away from the
batteries. Proper disposal of batteries is required. Refer to
your local laws and regulations for disposal requirements.
Do not dispose of batteries in a re; they may explode.
Do not open or mutilate the battery. Released electrolyte is
harmful to skin and eyes and may be toxic.
For battery recycling information, contact CSB recycling
network at: 1-800-738-7372.
Always disconnect this external battery module from the
SDU power module before replacing the batteries.
2.0 Warnings Dened
Danger: Indicates an imminently hazardous situation
that, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations.
Warning: Indicates a potentially hazardous situation that,
if not avoided, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
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3.0 Wiring Diagram
3.1 SDU DC UPS with SDU 24-BAT Battery Module
Power Supply
SDN 10-24-100C
OA
L
S
22.5-28.5 Vdc
100-240V~3.5A 50/60 Hz
24Vdc / 10A
IND.CONT.EQ.
9HA0
BAT 2
Up to 4 SDU 24-BAT modules
can be connected in parallel with
the power modules SDU 10-24 or SDU 20-24
INPUT LOAD
ON/OFF/TEST
BATTERYFAULT
BATTERYMODE/
BATTERYCHARGE
INPUT POWER OK
Industrial DC UPS
SDU 10-24
OUTPUTDC
24V/35mAREMOTE ON/OFFNC C NO BATTERY FAULT NC C NO
ONBATTERY NC C NO LOWBATTERY
24Vdc/10A
24Vdc/10A
IND.CONT.EQ.
3MCG
R
AC Source
SDU24-DB9
DC Load
+
-
RS232-DB9
Battery Polarized Cable Assembly
BAT 2BAT 1
OA
L
S
SDU 24-BAT
Industrial DC UPS
Battery Module
BAT 2BAT 1
OA
L
S
SDU 24-BAT
Industrial DC UPS
Battery Module
1 2 3
3
1AC/DC Power Supply
2Power Module: SDU 10-24 or SDU 20-24
3Battery Module: SDU 24-BAT
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4.0 Replacing the Battery
4.1 Limitation of Liability
SolaHD assumes no liability for incidental or consequential loss or damage
due to the third-party servicing or placement of batteries in SolaHD products,
including but not limited to, liability for injury, loss of life, property damage, loss
of use, loss of data, loss of time, inconvenience or commercial loss, or breach of
implied or expressed warranties. Any and all such liability is expressly excluded.
In no event shall SolaHD be responsible for any amount. If SolaHD determines
that any third-party service work has been performed improperly or in a manner
inconsistent with SolaHD workmanship criteria, all existing warranties in effect for
that product will become null and void.
4.2 Replacement Batteries
The following battery types can be used as a replacement:
Manufacturer Type Rating
CSB HR1221W
12 V dc, 5.0Ah
HR1221WF2
B & B Battery (USA) Inc. BP 5-12
HR 5.5-12
Kung Long Batteries Industrial
Co. Ltd. WP1221W
WP5-12
Taiwan Yuasa Battery Co. Ltd. NP5-12 FR
NPH5-12
Japan Storage Battery PE12V5
Toplite NP5-12
4.3 Replacement Fuses
The following fuse types can be used as a replacement:
Manufacturer Type Rating
Littelfuse Inc. 25730
32 V dc, 30A
Possing Electric Co. Ltd. ATP30
Cooper Industries Inc.,
Bussman Div. ATC30
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4.4 Battery Replacement Instructions
When removing and installing the new batteries, extreme
care must be used not to short the metal chassis parts
across the battery terminals and not to short the batteries to
each other. Personal injury may result.
The battery can present a risk of electrical shock and high
short circuit current. The following precautions should be
observed when working on batteries:
• Remove watches, rings, and other metal objects.
• Use tools with insulated handles.
• Do not lay tools or other metal objects on top of the batteries.
• If the battery replacement kit is damaged in any way or
shows signs of leakage, contact your SolaHD representa-
tive immediately.
• Do not dispose of batteries in a re; they may explode.
• Dispose of old batteries according to local codes.
Electrical safety precautions must be followed when
installing or servicing this equipment. To prevent risk of
electrical shock, turn off and lock out all power sources to
the unit before making electrical connections or servicing.
NOTE: Caution should be exercised when replacing the batteries. The load is
unprotected from disturbances and power outages during this procedure.
1. Remove four screws from the right and left sides of the enclosure.
1
2. Remove eight screws from the top and bottom sides of the enclosure.
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3. Carefully slide the front cover forward and off the enclosure. Do not disconnect
the wires from the polarized terminals.
4. Remove the wires from the battery posts.
5. Remove the failed battery/batteries. Insert the new battery/batteries.
6. Use the following connection diagram to ensure a proper connection to the
fuse protection board and polarized terminals.
R R
B
+ +
-
B
Fuse
Bat 1 Bat 2
-Bat 1 = Polarized terminal 1
Bat 2 = Polarized terminal 2
R = Red terminal
B = Black terminal
7. Slide the battery/batteries into their respective positions.
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8. Using four screws, secure the protection fuse board.
9. Slide the front cover onto the enclosure.
10. Secure the assembly with eight screws.
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5.0 Battery Backup Times (in minutes vs. load percentage)
NOTE: Resistive loads were used to measure the battery run times. Using other
types of loads may result in different battery run times.
5.1 SDU 10-24 with SDU 24-BAT
Load 20% (2 A) 40% (4 A) 60% (6 A) 80% (8 A) 100% (10 A)
1 unit 113 45 30 21 14
2 units 247 114 74 48 38
3 units 396 178 117 80 58
4 units 531 233 148 111 81
5.2 SDU 20-24 with SDU 24-BAT
Load 20% (4 A) 40% (8 A) 60% (12 A) 80% (16 A) 100% (20 A)
1 unit 46 21 10 06 04
2 units 116 50 28 17 10
3 units 178 80 46 31 20
4 units 237 113 65 43 31
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6.0 Specications
Parameter SDU 24-BAT
Nominal Voltage 24 V dc
Protection Fuse: 30A
Charging Current 0.5A
Enclosure Dimensions, in. (mm) 4.88 x 8.27 x 4.55 (124 x 210 x 116)
Enclosure Type IP20
Terminal Connector Type Polarized powerpole connectors
Operating Temperature -20°C to +50°C
Charge Temperature 0°C to +40°C
Storage Temperature -20°C to +40°C
Humidity 95%, non-condensing
Weight 12 lb.
Mounting Simple snap-on system for DIN rail TS35/7.5 or TS35/15 chassis-mounted; optional screw mounting
set SDU-PMBRK
Accessories 1 ft. polarized battery cable
Safety Standard for SDU DC UPS System* UL60950-1, IEC 60950-1, UL508, CE CAN/CSA
C22.2 No 107-1-01, CAN/CSAC22.2 No 60950-1
*The SDU DC UPS system includes a power module (SDU 10-24 or SDU 20-24) and a battery module
(SDU 24-BAT or SDU 24-BATEM).
7.1 Product Registration
To register your product for updates and information on service and support:
• Visit the Technical Support section of our Web site at:
http://www.solahd.com/support/registration.htm
• Click on the Product Registration link and ll in the form. This will register your
product with SolaHD.
7.2 Warranty Information
Please see “Terms & Conditions of Sale”.
7.0 Product Registration & Warranty Information
Clearwater Tech - Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]