Somati system OGS Guide

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
3/2019
Installation manual
OGS

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
3/2019
1. NOTICE BEFORE INSTALLATION.................................................................. 1
2. CHECK OF DELIVERY .................................................................................... 2
3. TYPES OF OGS ............................................................................................ 10
4. CHECK OF CONSTRUCTION READINESS ACCORDING TO THE DRAWING 12
5. INSTALLATION OF GUIDES ........................................................................ 13
6. INSTALLATION OF BRACKETS.................................................................... 14
6.1 OGS STANDARD AND HIGH-LIFT...................................................................... 14
6.2 OGS VERTICAL................................................................................................ 14
6.3 OGS LOW-LIFT................................................................................................ 15
7. INSTALLATIOn OF ROLLER ........................................................................ 19
7.1 OGS STANDARD, VERTICAL AND HIGH-LIFT..................................................... 19
7.2 OGS LOW-LIFT................................................................................................ 21
8. INSTALLATION OF CURVED TRACK............................................................ 22
9. HORIZONTAL STIFFENERS.........................................................................24
10. HORIZONTAL LATHING ..............................................................................25
11. INSTALLATION OF SECTIONS .................................................................... 26
12. INSTALLATION OF MOTOR......................................................................... 30
13. ASSEMBLY OF CARRYING ROPES AND THEIR ADJUSTMENT ....................31
14. COMPLETION OF THE INSTALLATION........................................................ 32

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
1
1. NOTICE BEFORE INSTALLATION
Dear customers,
we are pleased, you have decided for sectional fire gates from the company Somati
system s.r.o.
Please, read the instructions carefully and follow them step by step. You will obtain
important information on the safe installation and operation of your gates and proper
maintenance and repairs.
Professional use and proper maintenance significantly influence the performance and
serviceability of the gate system. Errors in operating and improper maintenance lead to
operating malfunctions, which can be normally avoided. Your satisfaction and long-term
operational safety is ensured only in case of professional use and proper maintenance.
Important guidelines:
•Follow instructions mentioned in this manual.
•Improper installation or maintenance of the gate can lead to life-threatening injuries.
For your own safety, have the installation done by a qualified company.
•Transport gate leaves only on a special pallet. During transportation without pallet
you can damage the gate surface.
•These gates open and close vertically. For this reason, make sure that during the
operation of the gate there are no persons in the area of the gate movement –
especially children –and no objects blocking movement of the gate.
•Use gate system only if it is in perfect technical condition. Malfunction of the gate system
can lead to life-threatening injuries.
•Make sure that during all inspections, repairs and cleaning, the gate system is not
controlled by a third party.
•Do not change or remove any functional parts! This way you can put important safety
components out of order.
•Do not install any additional structural parts. All structural parts are tailor-made and
fit exactly to each other. Additionally mounted parts can overload the gate structure and
lead to life-threatening injuries.
Work equipment:
•Use only tools suitable for installation of gate system and appropriate equipment
Gather all the following work equipment:
•Appropriate lifting equipment (forklift truck, crane) for lifting roller and
placing it on the brackets (watch out for the total weight of the roller men-
tioned at the installation drawings)
•Appropriate lifting platform or scaffolding
•Drill
•Grinder
•Set of spanners
•Optical levelling devices
•ACCU screwdriver
•Screw taps (in case of installation on steel structure)

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
2
2. CHECK OF DELIVERY
Before starting the installation, remove the technical drawing and pacing list from the pack-
aging and make sure that the delivery corresponds to the packing list.
SET OF MOTOR
1.1
motor bracket
1.2
motor (SI, FS, MDF)
1.3
winding roller bracket (2 pcs) (not applicable for low lintel)
1.4
winding roller including drums
1.5
flanged bearing UCFL

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
3
1.6
steel wire rope with pressed eyelet
1.7
fasteners
GUIDES
2.1
side guide with vertical rail (1 pair)
2.2
curved rail (1 pair) –not used for vertical OGS
2.3
strut - not used for vertical OGS

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
4
2.4
reinforcement (number according to the length of horizontal guidance (not applica-
ble for vertical OGS)
a –for gate of width < 4 m
b - for gate of width ≥ 4 m
2.5
wind bracing - not applicable for vertical OGS
2.6
fasteners
HORIZONTAL LATHING
3.1
horizontal lathing
3.2
fasteners
GATE SECTION
4.1
section without passage door
4.2
section with passage door

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
5
4.3
side edges (number of edges = 2x number of sections)
4.4
upper edge profile
4.5
bottom profile (only for gates with passage door)
4.6
upper hinge with pulley
4.7
side hinge with pulley

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
6
4.8
centre hinge
4.9
safety brake with pulley
4.10
fasteners
CONTROL
6.1
control box + installation manual
FSTRONIC 24
FSTRONIC DES-FI
TS 970
6.2
cable of motor
ACCESSORIES FOR GATES WITH LOW LINTEL
7.1
shaft with pulleys
a –for gates of width ≤ 3 m
b - for gates of width > 3 m (2 pcs)

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
7
7.2
winding roller bracket –ceiling part (2 pcs)
7.3
winding roller bracket –side part (2 pcs)
7.4
motor bracket - fixing
7.5
inserting bracket - J-profile
7.6
flanged bearing UCFL (only for gates of width ≤ 3 m) (2 pcs)

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
8
7.7
reduction for the shaft mounting (only for gates of width > 3 m) (2 pcs)
7.8
additional part of J-profile (only for gates of width > 3 m) (2 pcs)
7.9
fasteners

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
9
OTHER
8.1
additional accessories –according to the order specification
8.2
installation material –standard delivery does not include bolts for installation into
supporting structure –possible to order according to the type of supporting structure
(wall, steel structure)
recommended anchor material
wall material
brackets
guides
lathing
concrete
anchor to concrete
M12x110
(e.g. Hilti HSA)
wall plug (e.g. Fisher
SX) 8x65 mm +
buttonhead screw
6x80 mm
wall plug (e.g.
Fisher SX) 8x65 mm
+ countersunk
screw 6x80 mm
steel structure
screw M12x min. 30
TEX 6,3x45 mm with
hexagon head
TEX 5,5x45 mm
with countersunk
head
ceramic wall
(Porotherm)
anchoring with
threaded rod M12
through wall +
spreading plates
wall plug (e.g. Fisher
SX) 8x65 mm +
countersunk screw
6x80 mm
wall plug (e.g.
Fisher SX) 8x65 mm
+ countersunk
screw 6x80 mm
gas-silicate (Ytong)
wall from solid
bricks
threaded rod M12 +
chemical anchor
example of optional electrical accessories
8.3
optional battery module for FSTRONIC DES-FS
8.4
connection box with spiral cable for optical safety edge OSE, including grommet

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
10
3. TYPES OF OGS
W–opening width
H–opening height
N- lintel
standard
N = 900 mm
vertical
N = H + 500 mm

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
11
high-lift lintel
900mm > N < (H + 500 mm)
low-lift lintel
N = 750 mm
All variants can be designed with passage door or without passage door. Passage door must
always open to the wall.

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
12
4. CHECK OF CONSTRUCTION READINESS ACCORDING TO THE
DRAWING
W–opening width
H–opening height
N- lintel
P–floor level
Picture 1
•See dimensions in the enclosed drawings.
•Mark centre of the opening.
•Make a level line on the wall (horizontal line at height 1m above clear floor level).
•If any of the dimensions are bigger than in the documentation, it is not possible to
install the gate.

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
13
5. INSTALLATION OF GUIDES
Side guides are delivered in a set with vertical lathing. Right and left guide install according
to the provided drawings. Standardly the load-bearing structure is anchored through each
second pre-prepared hole and always through the highest and lowest holes. After the
installation put Palusol on the vertical lathing.
Standard distance of guide anchoring from the edge of opening
Picture 2
A –guide
B –vertical lathing
C –rail, mounted on the guide
D –Palusol, glued on the guide after the
installation (e.g. with glue Colgel, Mamut
Glue)
Picture 3
1. Mark on the guides distance 1m from
the bottom edge.
2. Mount left and right guide on the
wall at a distance from the edge of
the opening, indicated in the installa-
tion drawing. Vertical pitch of the an-
chor points must be max. 1 m.
3. Check the correct distance of the
guides by inserting horizontal lathing
between the guides. The lathing
should be tightly attached to the
guides on both sides.
4. Align the guides into the vertical
plane and tighten the anchor mate-
rial.

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
14
6. INSTALLATION OF BRACKETS
6.1 OGS STANDARD AND HIGH-LIFT
standard:
high-lift:
N = 900 mm
900mm > N < (H + 500 mm)
Picture 4
The bracket pitch is shown in the en-
closed installation drawing.
Standard bracket distance [1.3] from the
inner edge of the track is 25 mm. The
bracket is mounted just above the guide
[2.1] - standardly: V = 530 mm
- high-lift lintel: V = N - 370 mm
6.2 OGS VERTICAL
N = H + 500 mm
Picture 5
The bracket pitch is shown in the en-
closed installation drawing.
Standard bracket distance [1.3] from the
edge of the track is 25 mm. The bracket
is mounted just above the guide [2.1].

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
15
6.3 OGS LOW-LIFT
width W ≤ 3 m
N = 750 mm
Picture 6
For low-lift gates are used guides [2.1] with
cut-out. The inserting bracket [7.5] for
transfer pulley is placed at the top of the
guides. The inserting bracket is anchored to
the wall through the holes in the guide.
Insert shaft with pair of pulleys [7.1a] into
the cut-out of the bracket. The setting
screws on the pulley can be loosened and
the pulley moved so that the bearing [7.6]
can be mounted using two screws with nut
and spring washer. Fix the pulleys in the
correct position in the later stage of the in-
stallation.
Picture 7
Picture 8

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
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width W > 3 m
N = 750 mm
Picture 9
On inserting bracket [7.5] is mounted addi-
tional part [7.8] and reduction for shaft fix-
ing [7.7] by using screws M12x30. Place
the shaft through the reduction hole, put
on it a short spacer tube, pulley (with bear-
ing) [7.1b], long spacer tube and on the
outside of the additional part [7.8] secure
the shaft with a safety ring.
Picture 11
Picture 10

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
17
Picture 12
On the ceiling, mark the position of the ceiling parts of the winding roller brackets
[7.2]. Distance X from the wall is shown in the installation drawing for the particular
gate. The inner edge of the bracket is standardly in plane with the edge of the open-
ing; the pitch of the brackets is standardly equal to the width of the opening W. Verify
alignment of diagonals Y (see pic. 12). After anchoring of the brackets [7.2] mount side
profiles [7.3] (see pic. 13 - 14) on them using screws and nuts with indentation.

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
18
Picture 13
Picture 14