Wayne-Dalton 523 User manual

356914-0004 REVC 04/06/2020 1©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
WHEN INSTALLATION
IS COMPLETE PLEASE
LEAVE THIS MANUAL
WITH THE END USER!
INSTALLATION INSTRUCTIONS
SECURITY SHUTTER
MODEL 523
READ THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING TO INSTALL THIS DOOR!
Warnings & Safety Information................... 2
Key Drawing ..................................................... 3
Maintenance Instructions ............................ 4
Pre-Installation Checks & Tasks................... 5
Face of Wall Installation............................. 6-9
Between Jamb Installation.................. 10-13
Motor wiring and Limit Setting ......... 14-16
Warranty.............................................................17
TABLE OF CONTENTS

356914-0004 REVC 04/06/2020 2©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
SAFETY INFORMATION
OVERVIEW OF POTENTIAL HAZARDS
READ THIS SAFETY INFORMATION
Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and
electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the
information presented, call your nearest trained door system technician.
In this section, and those that follow, the words Danger, Warning, and Caution are used to emphasize important safety information. The word:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.
The word NOTE is used to indicate important steps to be followed or important considerations.
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Potential Hazard Eect Prevention
MOVING DOOR
WARNING
Could result in Death
or Serious Injury
Keep people clear of opening while Door is moving.
Do NOT allow children to play with the Door Operator.
Do NOT operate a Door that jams or one that has a broken spring.
ELECTRICAL SHOCK
WARNING
Could result in Death
or Serious Injury
Turn OFF electrical power before wiring switch and motor to supply.
HIGH SPRING TENSION
WARNING
Could result in Death
or Serious Injury
Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are fastened, such as,
wood blocks, steel brackets, cables or other like items.
Installations, repairs and adjustments must be done by a trained door system technician using proper tools and
instructions.

356914-0004 REVC 04/06/2020 3©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
Security Shutter with parts.
Right hand door is illustrated. Guides for face of wall mounting shown.
Please note that components and component locations are shown here for REFERENCE ONLY. Your unit
installation and component locations may be dierent.
CURTAIN
GUIDE
COVER
GUIDE
ASSEMBLY
STOPPER
ALL APPLICATIONS)
(NOT NEEDED IN
STANDOUT TUBE
ALL APPLICATIONS)
(NOT NEEDED IN
GUIDE
CURTAIN
HEAD
CURTAIN
COVER
GUIDE
WRAP
CURTAIN
STANDOUT TUBE
CURTAIN
STOPPER
HOOD
FASCIA PLATE
(ONLY USED WITH
BETWEEN JAMB
MOUNT)
KEY DRAWING

356914-0004 REVC 04/06/2020 4©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
A sample of the “DOOR INSTALLATION DATA”sheet is shown here. Locate the work
order “Door Installation Data” sheet inside the door hardware box. You will need to
refer to the “Door Installation Data” sheet. See FIG 2.
Factory order number on door components must match with factory order number
on the “Door Installation Data” sheet. Each door has it’s own individual sheet.
DOOR INSTALLATION DATA SHEET
FIG 2
SAMPLE

356914-0004 REVC 04/06/2020 5©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
Verify that the door installation can be accomplished before proceeding:
• Locate the work order “DOOR INSTALLATION DATA” sheet, see FIG 2, inside the door hardware box.
• Does the wall opening shown in FIG 3 match the Opening Width and Height shown on the“Door
Installation Data” sheet?
• Are the guides you received suitable for the jambs? Compare the guides type shown on the “Door
Installation Data” sheet with FIG 4.
• Can the guides be installed plumb?
• Check the sill for level. If sill is not level, mark the high sill location on the low side jamb.
• Guides are designed to rest on counter/sill.
Header
Opening
Height
Jamb
Sill
Opening Width
FIG 3
FACE OF WALL MOUNT
G
BETWEEN JAMB MOUNT
G
FIG 4
PRE-INSTALLATION CHECK LIST

356914-0004 REVC 04/06/2020 6©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
CURTAIN
GUIDE
CURTAIN
GUIDE
JAMB
• Mount curtain guides to the wall surface using supplied fasteners. See FIG 5A and 5B.
• Check “G” Dimension as illustrated in FIG 4 on page 5. “G” Dimension must match your “DOOR INSTALLATION DATA” sheet.
• Both guides MUST be on a level line and both guides MUST be plumb.
• The “G”Dimension must be held within 1/8” over the entire height of the guides.
• If using the Cremone cylinder lock tubular bottom bar you will need to include the standout tubes between the guides and the wall as shown in FIG 5C. The standout
tubes will need to be pre-drilled onsite to match the holes in your curtain guide.
FIG 5A
• Lift the head assembly using a fork lift or other appropriate lifting equipment and lower it onto the top of the guides, inserting the support bars into the guide as shown
in FIG 6.
• Be sure the support bars are fully inserted into the guides on both sides. See FIG 7
• Install the wall fasteners provided into the head plate anges to attach it to the jamb. See FIG 7
FIG 7
CURTAIN
GUIDE
WALL
FASTENERS
FIG 5B
GUIDE
CURTAIN
WALL
FASTENERS
STANDOUT
TUBE
FIG 5C
SUPPORT
BAR
GUIDE
CURTAIN
HEAD
ASSEMBLY
FIG 6
SUPPORT BAR
FLANGE
HEAD PLATE HEAD PLATE
FLANGE
FULLY INSERTED
SUPPORT BAR
FULLY INSERTED
FACE OF WALL INSTALLATION
STEP 1STEP 1 INSTALL CURTAIN GUIDES TO JAMB
Follow instructions and use proper lifting equipment and correct lifting procedure to avoid serious injury or death.
WARNING WARNING
Rapidly closing curtain could result in death or serious injury. Do not remove factory binding around curtain assembly until step 3.
WARNING WARNING
STEP 2STEP 2 INSTALL HEAD ASSEMBLY

356914-0004 REVC 04/06/2020 7©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
WINDING DIRECTION
(SOME COMPONENTS NOT
SHOWN FOR CLARITY)
CURTAIN
HEADPLATE
WRAP
GUIDE
CURTAIN
WINDING
NUT
FIG 8A
FIG 8B
HEAD
HOOD
ASSEMBLY
FLANGE
TOP
SCREWS
#10 TEK
WALL
FASTENERS
FIG 11
BOTTOM BAR
STOPPER
CURTAIN
GUIDE
FIG 10A
FIG 10B
Prior to winding or making adjustments to the springs, ensure you Are winding in the proper direction as stated in the Installation Instructions. Otherwise the spring
ttings may release from spring if not wound in the proper direction and could result in severe or fatal injury.
WARNING WARNING
Winding torsion spring(s) is an extremely dangerous procedure and should be performed only by a trained door system technician using proper tools and instructions.
WARNING WARNING
Rapidly closing curtain could result in death or serious injury. Use
caution when lowering curtain before spring tension is applied.
WARNING
• Cut the banding and carefully lower the curtain into the guides to
the fully closed position.
• Using a 1-1/2” open end wrench wind the spring by turning the
Winding Nut the specied number of turns indicated on your door
drawing sheet. The winding direction would be the same as the
direction to open the door for both left and right hand drive. See FIG
8A and FIG 8B.
• Check the balance of the door. If needed raise the door and adjust
the number of turns to achieve proper balance.
STEP 3STEP 3 WIND SPRINGS (SKIP THIS STEP IF YOUR DOOR IS
ELECTRICALLY OPERATED)
• Cut the banding and carefully lower the curtain into the guides to the fully
closed position.
• With door in the closed position attach stopper using stud plate and nuts
provided, as shown in FIG 10A and FIG 10B.
STEP 4STEP 4 ATTACH BOTTOM BAR STOPPER
• Position the hood in place as shown in FIG 11.
• Align the hood and attach using the #10 tek screws and wall fasteners
provided. See FIG 11.
• If your door is 12’-0” or wider you must also attach the hood to the hood
band, supporting the center of the hood with #10 tek screws provided.
STEP 5STEP 5 ATTACH FRONT HOOD

356914-0004 REVC 04/06/2020 8©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
10/01/2015 356857 REV -
MOVING door could
result in death or
serious injury.
Do NOT close door
until doorway is clear.
1. Control the speed of the door
during manual operation.
2. Do not stand or walk under
moving door.
3. Keep doorway clear and in full
view while operating door.
4. Do NOT permit children to play
on, near, or with door or to
operate controls.
5. Unlock door before opening
door.
6. Sensing devices on motor
operated doors should be tested
frequently.
7. Adjustments or repairs must be
made by a trained door systems
technician using proper tools and
instructions.
8. Visually inspect door and
hardware monthly for worn
and/or broken parts and check to
see if door operates freely. DO
NOT operate a door with a
broken spring.
SAFETY INSTRUCTIONS
WARNING
Place label at a readable height
on door drive side guide or jamb.
Do NOT remove, cover, or paint
over label.
This label should be inspected
periodically for legibility, and a
replacement label should be
ordered from the door manufac-
turer as needed.
WARNING LABEL
GUIDE
GUIDE
COVER
GUIDE
GUIDE
COVER
GUIDE
FIG 12A
WARNING LABEL
FIG 12B
• Align guide covers on guides and snap into place. See FIG 12A.
• If needed guide covers can be removed using a at head screw driver.
STEP 6STEP 6 ATTACH GUIDE COVERS
• Place warning label on drive side guide at eye level. See FIG 12B
STEP 7STEP 7 PLACE WARNING LABEL

356914-0004 REVC 04/06/2020 9©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
• If during previous step the door rolled up level and straight, skip this step.
A. Check that guides are plum, square, level, and are properly mounted onto oor and wall.
B. Check that the pipe is level.
C. Check that the attachment of the curtain is straight on the pipe.
If all of the above is correct and the door still rolls up out of level, a shim may need to be added, as shown in
FIG 13.
Shim materials:
• A piece of rubber is the desired material for a shim.
• A piece of cardboard could be used but may deteriorate over time.
• Use a 1/8” x 6” x 6” thick piece of material and increase thickness or pieces depending on the result
acquired, as shown in FIG 14.
Application of shim:
• To determine the side in which the shim will be applied, the door will need to be in the open position.
• When facing the door, the bottom bar will be unleveled. The lower side of the bottom bar will be the side
in which the shim needs to be placed.
• The hood may need to be loosened or removed for the application of the shim.
To apply the shim, two laborers might be required.
Installing the shim:
D. Close the door fully.
E. When door is at bottom make sure door is in hand chain mode.
F. Turn o the power to the motor (if applicable) to ensure safe application of the shim.
G. Backwind the door using the chain. Lock chain in place using chain keeper.
H. As the curtain is wound backwards apply the shim to the lower side between the pipe and slats or on
the ring of the low side.
I. Restore power to the motor (if applicable).
J. Check the level of the bottom bar while door is in the open position. If it is not level, add a second shim
and check again.
NOTE: If the door has wind locks there may be some stacking interference in the wind locks as the door is
wrapping during operation. This is a normal characteristic. For wind lock applications the doors bottom bar
should be level at the open position.
Bottom Bar Not Level
FIG 13
Shim
Curtain
RingPipe
FIG 14
STEP 8STEP 8 LEVEL DOOR (IF NEEDED)
When the door is wound backwards there is a force in which the door will want to wind forward. Secure the
door in this position by locking hand chain onto chain keeper to prevent injury.
WARNING
• If your door is equipped with a motor please refer to page 14 -16 for setup information and wiring.
STEP 8STEP 8 MOTOR OPERATION SETUP

356914-0004 REVC 04/06/2020 10©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
SUPPORT
BAR
GUIDE
CURTAIN
HEAD
ASSEMBLY
FIG 15
GUIDE
CURTAIN
ASSEMBLY
HEAD
GUIDE
CURTAIN
JAMB
FIG 16
GUIDE
CURTAIN
FASTENERS
WALL
JAMB
CURTAIN
WRAP
FIG 17
FLUSH WITH
OUTER SURFACE
JAMB
WALL
FASTENER
CURTAIN
GUIDE
FIG 18
BETWEEN JAMB INSTALLATION
• Lift head assembly with fork lift and insert both support bars into curtain guides. See FIG 15
• Using the fork lift and two assistants, slide the whole assembly into place between the jambs until the guides are  ush with the jamb surface at the front of the door. See
FIG 16
• Check “G” Dimension as illustrated in Fig 4 on page 5.“G”Dimension must match your “DOOR INSTALLATION DATA” sheet.
• Both guides MUST be on a level line and both guides MUST be plumb.
• Be sure there is a small gap between the top of the headplates and the header for attaching the hood and fascia in a future step.
• The “Guide Dimension”must be held within 1/8” over the entire height of the guides.
• Mount curtain guides to the wall surface using supplied fasteners. See FIG 17 and 18
STEP 1STEP 1 INSTALL CURTAIN GUIDES AND HEAD ASSEMBLY
Follow instructions and use proper lifting equipment and correct lifting procedure to avoid serious injury or death.
WARNING WARNING
Rapidly closing curtain could result in death or serious injury. Do not remove factory binding around curtain assembly until step 2.
WARNING WARNING