Sonny's WRAP AROUND User manual
WRAP AROUND
OWNER’S MANUAL
Contents
1. Introduction ............................................................................................................... 1
2. Installation ................................................................................................................ 1
3. Equipment Measurements ..................................................................................................3
4. Equipment Installation (Single Frame).......................................................................................20
5. Equipment Installation (Spyder Frame) ......................................................................................22
6. Adjustments and Testing ...................................................................................................24
7. General Operation ........................................................................................................25
8. Preventive Maintenance ...................................................................................................26
9. Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Sonny’s Enterprises, Inc.
5605 Hiatus Road
Tamarac, FL 33321
18v1
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB ii Rev. 1.0
Lifetime Warranty
Equipment manufactured by SONNY’S ENTERPRISES, INC. is warranted to be free from defect in material and workmanship. Welded metal framework and other
non-moving, non-wearable fabricated metal components manufactured by SONNY’S are warranted for the life of the equipment to the original purchaser. Fabricated
metal wearable surface and moving components manufactured by SONNY’S are warranted for a period of one (1) year to the original purchaser of the equipment.
All components assembled to SONNY’S equipment that are manufactured by others are warranted by the appropriate manufacturer and subject to that manufacturer’s
limited warranty. Contact SONNY’S for the specic information on other component manufacturer’s warranty terms. All new cloth shipped with new SONNY’S equip-
ment is warranted for a period of one (1) year or 80,000, whichever occurs rst.
is warranty is not assignable or transferable. e warranty period begins the rst day following installation or 30 days from the original invoice date, whichever occurs
rst. e Seller’s liability shall be limited to repair or replacement of materials found to be defective within the warranty period. In the event of repair or replacement this
limited warranty is noncumulative. e Purchaser must supply the Seller with immediate written notice when any defects are found. e Seller shall have the option of
requiring the return of defective material to establish the Purchaser’s claim. Neither labor nor transportation charges are included in this warranty. Transportation damage
claims are to be submitted to the carrier of the damaged materials.
is warranty is based upon the Purchaser’s reasonable care and maintenance of the warranted equipment. It does not apply to any equipment which has been subject to
misuse, including neglect, accident or exposure to harsh chemicals or chemicals that react violently with: water, organic acids (e.g. acetic acid), inorganic acids (e.g. hydro-
uoric acid), oxidizing agents (e.g. peroxides), and metals (e.g. aluminum). Chemicals corrosive to: aluminum alloys, carbon steel, and other metals. Nor does it apply to
any equipment which has been repaired or altered by anyone not so authorized by SONNY’S. Further, the equipment must be properly installed with proper accuracy of
all specied plumbing, electrical, and mechanical requirements. is warranty does not apply to normal wear and tear or routine maintenance components.
EXCEPT AS EXPRESSLY STATED HEREIN, SONNY’S SHALL NOT BE LIABLE FOR DAMAGES OF ANY KIND IN CONNECTION WITH THE PUR-
CHASE, MAINTENANCE, OR USE OF THIS EQUIPMENT INCLUDING LOSS OF PROFITS AND ALL CLAIMS FOR CONSEQUENTIAL DAMAGES.
THE LIMITED WARRANTY EXPRESSED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. SONNY’S NEITHER ASSUMES
NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION HEREWITH.
Customer Service
Voice Fax Email
Installation or Operation Issues: 800-327-8723 800-495-4049 Sonnys-Support@SonnysDirect.com
You can also visit the web at www.SonnysDirect.com.
Sonny’s Enterprises Inc.
5605 Hiatus Road
Tamarac, FL 33321
© SONNY’S e CarWash Factory
is document is condential and proprietary to SONNY’S and cannot be used, disclosed or duplicated with-
out prior written consent. Content, prices and availability subject to change without notice.
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 iii Wrap Around-RevB
Safety Information
e equipment described in this manual is powered by potentially lethal electrical voltages. It is vitally important
to follow all safety precautions described in this manual. Failure to follow these precautions can result in injury
or possibly death. e following paragraphs describe the safety information contained in the manual.
Symbols Used in This Manual
DANGER
e DANGER symbol indicates a hazardous situation which, if not avoided, could result
in severe injury or death.
Caution
e CAUTION symbol indicates a hazardous situation which, if not avoided, could result
in minor injury or damage to the equipment.
note
e Note symbol indicates an important step or tip that leads to best results, but is not
safety or damage related.
General Safety Precautions
LAll employees must be thoroughly trained in safe operation and standard maintenance practices. All employ-
ees must review this entire manual monthly.
LDo not enter the wash tunnel when the equipment is operating. Death or dismemberment may occur.
LDo not wear loose tting clothing or jewelry around moving equipment. Do not allow any part of your body
or other objects (including ladders, hoses or tools) to come in contact with moving equipment. Entangle-
ment may result causing death or dismemberment.
LDo not leave a ladder or any other items such as wash down hoses or tools in the wash tunnel while equip-
ment is running. Vehicle damage and injury, including death, can occur.
LAlways exercise caution when walking (never run) through the wash tunnel as there may be slippery condi-
tions. Be careful so you do not bump into or trip over equipment.
LOnly those employees specically instructed and trained by the location management are permitted to enter
the wash tunnel to perform inspections or maintenance. At least two qualied maintenance people must be
present when performing equipment repairs or preventive maintenance.
LDo not perform any maintenance or work on equipment unless you rst perform Lock-Out Safety Precau-
tions. All electrically powered equipment must have manually operated disconnects capable of being locked
in the “OFF” position. Equipment that has been “locked out” for any reason must be restarted only by the
person who performed the “lock out” operation.
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB iv Rev. 1.0
General Safety Precautions - Cont.
LWhen working on any equipment that is higher than your shoulders, always use a berglass ladder that is in
good condition.
LDo not attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe or tting while that
equipment is in operation.
LElectrical connections and repairs must be performed by a Licensed Electrician Only.
LEmergency “STOP” buttons must be well marked and their location and proper use reviewed with all per-
sonnel. Any activated “STOP” button must be reset only by the person who activated it. Clear the wash
tunnel of any people, ladders, hoses, tools and other loose items before restarting the equipment. An audible
device must sound to warn people that the equipment is starting.
LDo not operate any piece of equipment that requires safety covers with those covers removed or improperly
installed. Do not operate any piece of equipment if any component of that piece is suspected to be defective
or malfunctioning.
LStore all cleaning and washing solutions and oils in a well-ventilated area. Clean up uid spills immediately
to prevent hazardous safety conditions. Be certain to follow all safety procedures on SDS Sheets for each
chemical product used.
LAll hydraulic and electric systems in the wash tunnel equipped with a torque relief or overload should be
checked and set at the minimum amount that will allow for proper functionality under normal washing
conditions.
LNo unauthorized people should ever be permitted in the wash tunnel or near the equipment at any time.
Caution
When a piece of equipment must be in operation during inspection or maintenance, one
qualied technician must stay at the power disconnect switch while another qualied
technician performs the inspection or maintenance.
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 1 Wrap Around-RevB
1. Introduction
1.1 General
is Manual contains information that is vital to the successful installation, operation and maintenance of your
SONNY’S vehicle washing equipment. Please read, and understand, the full contents of this manual before
installation and operation of the equipment. Keep this booklet in a location where it may be used for ongoing
reference.
THANK YOU FOR YOUR CONFIDENCE IN SONNY’S!!!
1.2 Product Specifications
Aluminum or stainless steel frame and legs
Double roller bearings
New 6” Uni-Hubs and spindle
45 degree ex coupling standard
Stainless steel brush hangers
Hydraulic brush drive motors use 4GPM @ 800PSI
Electric drive available
Shock absorber control
Pneumatic retract controls standard
Vehicle contour brush tracking
134 inches of tunnel length required (Straight Frame)
152 inches of tunnel length required (Jog Frame)
158 inches of tunnel width required
117 inches of unobstructed tunnel height required
1/2 inch city water connection.
2. Installation
2.1 Utilities Requirements
Caution
Utilities interconnection and the materials required for interconnection to Sonny’s
equipment are the responsibility of the customer! Perform all trades work to all
applicable local and national codes!
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 2 Rev. 1.0
note
Although building codes have been considered in developing all drawings, verication of site-specic
conditions and compliance with federal, state and local building codes is the exclusive responsibility of
the customer and/or architect and engineer.
Water
e Customer’s Plumber is to provide and install a 3/4 inch city water line @60PSI (nominal) to the solenoid
valve on the chemical distribution system for the Wrap.
Electrical
e Customer’s Electrician is to provide and install single phase power from the Customer’s remote
push-button station through the tunnel equipment controller to the supplied air solenoid valve for retract
of both wraparound brushes upon selective signal (see Figure #5 in Dimensions Section).e Customer’s
Electrician is to provide materials and install single phase power from the Customer’s equipment program-
mer (equipment start-stop system) to the actuation controls for each electric motor on the air dryer.
e Customer’s Electrician is to provide materials and install 208VAC or 230VAC or 460VAC, 3-phase,
60Hz power to the electric motor on the hydraulic power pack or VFD panel from a properly sized three
pole circuit breaker and motor starter with three thermal overloads.
Compressed Air
e Customer’s Plumber is to provide and install a 3/8 inch compressed air line (1.5CFM @ 100PSI) from
the Air Compressor to the supplied Air Distribution Manifold for Retract functions.
e Customer’s Plumber is to provide and install a 3/8 inch compressed air line (1.5CFM @ 100PSI) from
the Air Compressor to the supplied Air-Driven Pump Station for Foamer Chemical Application functions.
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 3 Wrap Around-RevB
3. Equipment Measurements
Figure 1. Free Standing Wraps - Sheet 1
Centerline is measured 27 inches from the inside
passenger guide rail towards the pit wall.
There should be a five inch gap from the pit wall to the
centerline.
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 4 Rev. 1.0
Figure 1. Free Standing Wraps - Sheet 2
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 5 Wrap Around-RevB
Figure 2. Wrap Spyder with 901 Front to Back Mitter
Centerline is measured 27 inches from
the inside passenger guide rail towards
the pit wall.
There should be a five inch gap from the
pit wall to the centerline.
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 6 Rev. 1.0
Figure 3.
110”
139”
Straight Wraps Spyder with 901 Front to Back Mitter
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 7 Wrap Around-RevB
Figure 4. Double Jog Exit Spyder with 901 Front to Back Mitter
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 8 Rev. 1.0
Figure 5. Double Jog Wrap Spyder Frame with 901 Mitter
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 9 Wrap Around-RevB
Figure 6. Entrance Wrap With Front to Back Mitter Dimensions
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 10 Rev. 1.0
Figure 7. Exit Wraps with Front to Back Mitter
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 11 Wrap Around-RevB
Figure 8. Spyder Wrap with DCW Top Brush (Sheet 1)
Centerline is measured 27 inches from
the inside passenger guide rail towards
the pit wall.
There should be a five inch gap from the
pit wall to the centerline.
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 12 Rev. 1.0
Figure 8. Spyder Wrap with DCW Top Brush (Sheet 2)
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 13 Wrap Around-RevB
Figure 8. Spyder Wrap with DCW Top Brush (Sheet 3)
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 14 Rev. 1.0
Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 1)
Centerline is measured 27 inches
from the inside passenger guide
rail towards the pit wall.
There should be a five inch gap
from the pit wall to the centerline.
Owner's Manual
Wrap Around Washer - SF Wrap Series
SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used,
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Rev. 1.0 15 Wrap Around-RevB
Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 2)
This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com
disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice
Wrap Around-RevB 16 Rev. 1.0
Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 3)
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