Sony Rmt-144a Building instructions

CD/DVD PLAYER

SPECIFICATIONS

DVP-NC615/NC655P

RMT-D143A/D143E/D143P/D144A

US Model

DVP-NC615/NC655P

Canadian Model

AEP Model

UK Model

E Model

Australian Model

Singapore Model

PX Model

DVP-NC615

SERVICE MANUAL

System

Laser: Semiconductor laser

Signal format system:

U.S./Canadian models: NTSC

Asian/Oceanian models: PAL/NTSC

UK/European models: PAL/(NTSC)

(See page 1-3 to switch.)

Audio characteristics

Frequency response: DVD VIDEO (PCM

96 kHz): 2 Hz to 44 kHz (±1.0 dB)/DVD

VIDEO (PCM 48 kHz): 2 Hz to 22 kHz

(±0.5dB)/CD:2Hzto20kHz(±0.5 dB)

Signal-to-noise ratio (S/N ratio): 115 dB

(LINE OUT L/R (AUDIO) jacks only)

Harmonic distortion: 0.003 %

Dynamic range: DVD VIDEO: 103 dB/CD:

99 dB

Wow and flutter: Less than detected value

(±0.001% W PEAK)

The signals from LINE OUT L/R (AUDIO)

jacks are measured. When you play PCM

sound tracks with a 96 kHz sampling

frequency, the output signals from the

DIGITAL OUT (COAXIAL) jack are

converted to 48 kHz sampling frequency.

Outputs

(Jack name: Jack type/Output level/Load

impedance)

LINE OUT L/R (AUDIO): Phono jack/

2 Vrms/10 kilohms

DIGITAL OUT (COAXIAL): Phono jack/

0.5 Vp-p/75 ohms

COMPONENT VIDEO OUT(Y, P

, P

): Phono jack/Y: 1.0 Vp-p/P

, P

,: 0.7 Vp-p/75 ohms (US/Canadian/

Asian/Oceanian models)

LINE OUT (VIDEO): Phono jack/1.0 Vp-p/

75 ohms

S VIDEO OUT: 4-pin mini DIN/

Y: 1.0 Vp-p/C:0.3 Vp-p (PAL),

0.286 Vp-p (NTSC)/75 ohms

General

Power requirements:

120 V AC, 60 Hz

110 to 240V AC, 50/60 Hz

220 to 240V AC, 50/60 Hz

See page 1-1 for further information.

Power consumption: 13 W/14 W

See page 1-1 for further information.

Mass (approx.): 5.1 kg (11 lb 4 oz)

Operating temperature: 5°C to 35 °C

(41

F to 95

Operating humidity: 25 % to 80 %

Supplied accessories

See page 1-3.

Specifications and design are subject to

change without notice.

NERGY

TAR

is a U.S. registered mark.

As an

NERGY

TAR

Partner, Sony

Corporation has determined that this product

meets the

NERGY

TAR

guidelines for

energy efficiency.

DIGITAL OUT (OPTICAL): Optical

output jack/–18 dBm (wave length

660 nm) (UK/European models)

Dimensions (approx.): 430 ×108 ×409 mm

430 ×108 ×411 mm

(NC615: UK, European models)

7 ×4

×16

in.):(NC615: US,

(17 ×4

×16

in.):

430 ×108 ×413 mm

(NC655P model)

(17 ×4

×16

in.):

(width/height/depth)

incl. projecting parts

Canadian, Asian, Oceanian models)

Photo : DVP-NC655P (SILVER)

RMT-D144A

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

— 2 —

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered

connections. Check the entire board surface for solder splashes

and bridges.

2. Check the interboard wiring to ensure that no wires are

"pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly

transistors, that were installed during a previous repair. Point

them out to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs

of deterioration. Point them out to the customer and

recommend their replacement.

5. Check the line cord for cracks and abrasion.

Recommend the replacement of any such line cord to the

customer.

6. Check the B+ voltage to see it is at the values specified.

7. Check the antenna terminals, metal trim, "metallized" knobs,

screws, and all other exposed metal parts for AC leakage.

Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and

from all exposed metal parts to any exposed metal part having a

return to chassis, must not exceed 0.5mA (500 microampers).

Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

TW-540A. Follow the manufacturers' instructions to use these

instruments.

2. A battery-operated AC milliammeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a

VOM or battery-operated AC voltmeter. The "limit" indication

is 0.75V, so analog meters must have an accurate low voltage

scale. The Simpson 250 and Sanwa SH-63Trd are examples

of a passive VOM that is suitable. Nearly all battery operated

digital multimeters that have a 2V AC range are suitable. (See

Fig. A)

Unleaded solder

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

•Unleaded solder melts at a temperature about 40°C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350°C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

•Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than

ordinary solder so use caution not to let solder bridges occur such

as on IC pins, etc.

•Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH

MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS

LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE

COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS

APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT

CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE

REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY

DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

To Exposed Metal

Parts on Set

0.15 µF1.5 kΩ

Voltmeter

(0.75 V)

Earth Ground

Fig. A. Using an AC voltmeter to check AC leakage.

CAUTION

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous radiation

exposure.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER EXITWITH

THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO

CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE

FROM A DISTANCE OF MORETHAN 25 cm FROMTHE SURFACE

OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION:

The use of optical instrument with this product will increase eye

hazard.

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

—3 —

TABLE OF CONTENTS

SERVICE NOTE

1. NOTE ON REMOVING THE UPPER CASE ··················· 5

2. DISC REMOVAL PROCEDURE ······································ 5

3. NOTE ON REMOVING THE TABLE ASS’Y·················· 5

4. NOTE ON MOUNTING THE GEARS ····························· 6

5. HOW TO SERVICE THE MB-103 BOARD ····················· 7

6. CONNECTION OF SERVICE JIG ···································· 9

1. GENERAL

Precautions ············································································· 1-1

About this Manual ································································· 1-1

This Player Can Play the Following Discs ···························· 1-1

Notes about the Discs ···························································· 1-1

Index to Parts and Controls ···················································· 1-2

Guide to On-Screen Displays (Control Bar) ·························· 1-3

Simple Start Guide ···································································· 1-3

Quick Overview ····································································· 1-3

Step 1: Unpacking ································································· 1-3

Step 2: Inserting Batteries into the Remote ··························· 1-3

Step 3: TV Hookups ······························································ 1-3

Step 4: Playing a Disc ···························································· 1-4

Hookups ····················································································· 1-4

Hooking Up the Player ·························································· 1-4

Step 1: Connecting the Video Cords ······································ 1-4

Step 2: Connecting the Audio Cords ····································· 1-4

Step 3: Connecting the Power Cord ······································· 1-6

Step 4: Quick Setup ······························································· 1-6

Playing Discs ············································································· 1-6

Playing Discs ········································································· 1-6

Searching for a Particular Point on a Disc (Scan, Slow-motion

Play, Search, Freeze Frame) ··············································· 1-7

Resuming Playback from the Point Where You Stopped the

Disc (Resume Play/Multi-disc Resume) ····························· 1-7

Using the DVD’s Menu ························································· 1-8

Playing VIDEO CDs with PBC Functions (PBC Playback) ·

1-8

Playing an MP3 Audio Track ················································· 1-8

Various Play Mode Functions (Program Play, Shuffle Play,

Repeat Play, A-B Repeat Play) ··········································· 1-9

Searching for a Scene ······························································ 1-10

Searching for a Title/Chapter/Track/Index/Scene

(Search mode) ··································································· 1-10

Viewing Information About the Disc ······································· 1-10

Checking the Playing Time and Remaining Time ··············· 1-10

Sound Adjustments ·································································· 1-11

Changing the Sound ····························································· 1-11

TV Virtual Surround Settings (TVS) ··································· 1-11

Enjoying Movies ····································································· 1-12

Changing the Angles ···························································· 1-12

Displaying the Subtitles ······················································· 1-12

Adjusting the Picture Quality (BNR) ·································· 1-12

Adjusting the Playback Picture (CUSTOM PICTURE MODE)··

1-12

Enhancing the Playback Picture (DIGITAL VIDEO

ENHANCER) ··································································· 1-13

Using Various Additional Functions ········································ 1-13

Locking Discs (CUSTOM PARENTAL CONTROL,

PARENTAL CONTROL) ················································· 1-13

Controlling Your TV with the Supplied Remote ················· 1-14

Settings and Adjustments ························································ 1-15

Using the Setup Display ······················································ 1-15

Setting the Display or Sound Track Language

(LANGUAGE SETUP) ···················································· 1-15

Settings for the Display (SCREEN SETUP) ······················· 1-15

Custom Settings (CUSTOM SETUP) ································· 1-15

Settings for the Sound (AUDIO SETUP) ···························· 1-16

Additional Information ···························································· 1-16

Troubleshooting ··································································· 1-16

Self-diagnosis Function (When letters/numbers appear in

the display) ······································································· 1-17

Glossary ··············································································· 1-17

Language Code List ····························································· 1-18

2. DISASSEMBLY

2-1. DISASSEMBLY ······························································ 2-1

2-2. UPPER CASE ·································································2-1

2-3. FRONT PANEL SECTION ·············································2-2

2-4. REAR PANEL ································································· 2-2

2-5. MB-103 BOARD ·····························································2-3

2-6. CN-158 BOARD ····························································· 2-3

2-7. AV-062 BOARD ······························································ 2-4

2-8. ER-14 BOARD (AEP, UK) ············································· 2-4

2-9. TABLE ASS’Y································································ 2-4

2-10. LOADING MOTOR ASS’Y··········································· 2-5

2-11. OPTICAL PICK-UP························································ 2-5

2-12. POWER BLOCK ····························································· 2-6

2-13. IF-091 AND FR-187 BOARDS ······································ 2-6

2-14. INTERNAL VIEWS ························································ 2-7

2-15. CIRCUIT BOARDS LOCATION ··································· 2-8

3. BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM ···································· 3-1

3-2. RF/SERVO BLOCK DIAGRAM ···································· 3-3

3-3. SIGNAL PROCESSOR BLOCK DIAGRAM ················ 3-5

3-4. SYSTEM CONTROL BLOCK DIAGRAM ··················· 3-7

3-5. VIDEO BLOCK DIAGRAM (NC655P) ························· 3-9

3-6. VIDEO BLOCK DIAGRAM (NC615) ························· 3-11

3-7. AUDIO BLOCK DIAGRAM ········································ 3-13

3-8. INTERFACE CONTROL BLOCK DIAGRAM ··········· 3-15

3-9. POWER BLOCK DIAGRAM (1/2) ······························ 3-17

3-10. POWER BLOCK DIAGRAM (2/2) ······························ 3-19

4. PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1. FRAME SCHEMATIC DIAGRAM ································ 4-1

4-2. PRINTED WIRING BOARDS AND SCHEMATIC

DIAGRAM ······································································ 4-4

WAVEFORMS ································································ 4-5

•MB-103(DVD/CD RF AMP, DIGITAL SERVO, MOTOR

DRIVE, SERVO, AV DECODER, SDRAM, SYSTEM

CONTROL, AUDIO DAC, PLL, I/P CONVERTER,

VIDEO ENCODER)

PRINTED WIRING BOARD ························· 4-7

•MB-103 (DVD/CD RF AMP, DIGITAL SERVO) (1/8)

SCHEMATIC DIAGRAM ···························· 4-11

•MB-103 (MOTOR DRIVE) (2/8)

SCHEMATIC DIAGRAM ···························· 4-13

•MB-103 (SERVO) (3/8)

SCHEMATIC DIAGRAM ···························· 4-15

•MB-103 (AV DECODER) (4/8)

SCHEMATIC DIAGRAM ···························· 4-17

•MB-103 (SDRAM) (5/8)

SCHEMATIC DIAGRAM ···························· 4-19

•MB-103 (SYSTEM CONTROL) (6/8)

SCHEMATIC DIAGRAM ···························· 4-21

•MB-103 (AUDIO DAC, PLL) (7/8)

SCHEMATIC DIAGRAM ···························· 4-23

•MB-103 (I/P CONVERTER, VIDEO ENCODER) (8/8)

SCHEMATIC DIAGRAM ···························· 4-25

•AV-062 (AUDIO OUT, VIDEO OUT)

PRINTED WIRING BOARD ······················· 4-29

•AV-062 (AUDIO OUT) (1/2)

SCHEMATIC DIAGRAM ···························· 4-31

•AV-062 (VIDEO OUT) (2/2)

SCHEMATIC DIAGRAM ···························· 4-33

•ER-14 (LINE1 OUT) (NC615:AEP,UK)

PRINTED WIRING BOARD ······················· 4-35

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

—4 —

•ER-14 (LINE1 OUT) (NC615:AEP,UK)

SCHEMATIC DIAGRAM ···························· 4-37

•IF-091 (IF COM), PL-031 (LED)

PRINTED WIRING BOARDS ····················· 4-39

•IF-091 (IF COM)

SCHEMATIC DIAGRAM ···························· 4-41

•FR-187 (FUNCTION SW/LED)

PRINTED WIRING BOARD ······················· 4-43

•FR-187 (FUNCTION SW/LED)

SCHEMATIC DIAGRAM ···························· 4-45

•CN-158 (CONNECTOR)

PRINTED WIRING BOARD ······················· 4-47

•CN-158 (CONNECTOR)

SCHEMATIC DIAGRAM ···························· 4-49

•SE-130 (SENSOR), MD-94 (MD INTERFACE)

PRINTED WIRING BOARD ······················· 4-51

•SE-130 (SENSOR), MD-94 (MD INTERFACE)

SCHEMATIC DIAGRAM ···························· 4-53

•HS10S1U, HS10S1F (SWITCHING REGULATOR)

PRINTED WIRING BOARDS ····················· 4-55

•HS10S1U, HS10S1F (SWITCHING REGULATOR)

SCHEMATIC DIAGRAM ···························· 4-57

5. IC PIN FUNCTION DESCRIPTION

5-1. SYSTEM CONTROL PIN FUNCTION

(MB-103 BOARD IC104: MB91307RPFV-G-BND-E1) ·

5-1

6. TEST MODE

6-1. GENERAL DESCRIPTION ··········································· 6-1

6-2. STARTING TEST MODE ··············································· 6-1

6-3. SYSCON DIAGNOSIS ··················································· 6-1

6-4. DRIVE AUTO ADJUSTMENT ······································ 6-5

6-5. DRIVE MANUAL OPERATION ··································· 6-7

6-6. MECHA AGING ··························································· 6-11

6-7. EMERGENCY HISTORY ············································ 6-11

6-8. VERSION INFORMATION ········································· 6-11

6-9. VIDEO LEVEL ADJUSTMENT ·································· 6-11

6-10. IF CON SELF DIAGNOSTIC FUNCTION ················· 6-12

6-11. TROUBLESHOOTING ················································ 6-19

6-12. MECHANISM TEST MODE ADJUSTMENT ··········· 6-22

6-12-1. How to enter the mechanism test mode ······················ 6-22

6-12-2. Types of the mechanism test mode ····························· 6-22

6-12-3. Description of Each Mode ·········································· 6-22

7. ELECTRICAL ADJUSTMENT

7-1. POWER SUPPLY ADJUSTMENT ································· 7-1

1. Power Supply Check (HS10S1U/HS10S1F Boards) ······ 7-1

7-2. ADJUSTMENT OF VIDEO SYSTEM ··························· 7-2

1. Video Level Adjustment (MB-103 Board) ······················ 7-2

2. Progressive Video Output Level Adjustment

(MB-103 Board) ······························································ 7-2

3. Checking S Video Output S-Y ········································· 7-2

4. Checking S Video Output S-C ········································· 7-2

5. Checking Component Video Output Y

(US, Canadian, Australian, PX Model) ··························· 7-3

6. Checking Component Video Output B-Y

(US, Canadian, Australian, PX Model) ··························· 7-3

7. Checking Component Video Output R-Y

(US, Canadian, Australian, PX Model) ··························· 7-3

8. Checking RGB Output R (AEP, UK Model) ··················· 7-3

9. Checking RGB Output G (AEP, UK Model) ·················· 7-4

10. Checking RGB Output B (AEP, UK Model) ··················· 7-4

7-3.

ADJUSTMENT RELATED PARTS ARRANGEMENT ···

7-5

8. REPAIR PARTS LIST

8-1. EXPLODED VIEWS ······················································ 8-1

8-1-1.OVERALL SECTION ····················································· 8-2

8-1-2.FRONT PANEL SECTION ············································· 8-3

8-1-3.LOADING SECTION ····················································· 8-4

8-1-4.CHASSIS SECTION ······················································· 8-5

8-2. ELECTRICAL PARTS LIST ·········································· 8-6

TEL 13942296513 QQ 376315150 892498299

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—5 —

1. NOTE ON REMOVING THE UPPER

CASE

1) Remove the four tapping screws and three screws. (See Fig. 1)

2) Open the sides of case. (See Fig. 1)

3) Remove the upper case in the direction of the arrow A.

2. DISC REMOVAL PROCEDURE

1) Insert a flat-head (-) screwdriver into a hole at the bottom, and

rotate the cam gear in the direction of the arrow A. (See Fig.2)

Two tapping screws

Three screws (B3)

3. NOTE ON REMOVING THE TABLE

ASS’Y

1) Remove the two screws. (See Fig. 3)

Cam gear

Ta b l e

Hole

Screw

(M2.6

Screw

(M2.6

2) Remove the two Plates (guide) in the direction of the arrows

Aand B.

3) Remove the Table ass’y in the direction of the arrow C.

4) Remove the Flexible flat cable (See Fig. 4).

Plate (guide)

Table ass'y

Flexible flat cable

(FMS-18: CN002)

Fig. 1.

Fig. 2.

Fig. 3.

Fig. 4.

SERVICE NOTE

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—6 —

4. NOTE ON MOUNTING THE GEARS

1) Mount the gear (chuck). (See Fig. 5)

2) Rotate the gear (chuck) in the direction of the arrow. (down

position) (See Fig. 5)

3) Connect the boss of the gear (swing) with the groove of the

rotary encoder and mount the gear (swing). (See Fig. 6)

4) Align triangle mark of the chassis with the groove of the gear

(swing).

Gear (chuck)

Gear (swing)

Boss

Groove

Align triangle mark of the chassis

with the groove of the gear (swing).

5) Mount the gear (idler) while aligning the engagement of the

gear (swing) and the gear (chuck). (See Fig. 7)

Gear

(idler)

Gear (idler)

Gear (chuck)

Gear (swing)

Engagement the gear (swing) and the gear (chuck).

Fig. 5.

Fig. 6.

Fig. 7.

TEL 13942296513 QQ 376315150 892498299

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—7 —

5. HOW TO SERVICE THE MB-103

BOARD

1) Remove the upper case from the set. (Refer to section 2-1)

2) Remove the MB-103 board. (Refer to section 2-4)

3) Set the MB-103 board in the stand (with CK-121 board) as

shown in Fig. 9.

FFC 26P J-6090-117-A,

FFC 9P J-6090-118-A,

FFC 15P J-6090-121-A,

FFC 25P J-6090-122-A,

FFC 11P J-6090-120-A

Harness 6P (J-6090-126-A

)

CK-120 board

(J-6090-127-A)

Stand

(CK-121 board)

(J-6090-132-A)

Five flexible flat cables

Jig

4) Set the CK-120 board in the place where the MB-103 board is

removed, as shown in Fig. 10.

Connector (CN101)

Stand

(with CK-121 board)

MB-103 board

Two screws (B3)

Connector

(CN109)

Board to board

connector (CN111)

CK-120

board

Four screws (B3)

Flexible flat cable

(FMO-6: CN103)

Flexible flat cable

(FMM-42: CN101)

Flexible flat cable

(FMC-15: CN107)

Fig. 8.

Fig. 9.

Fig. 10.

TEL 13942296513 QQ 376315150 892498299

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—8 —

5) Set the four flexible flat cables as shown in Fig. 11.

6) Set the flexible flat cable and the harness as shown in Fig. 12.

Connector

(CN110)

Connector

(CN201)

Harness

(6P: CN102)

Flexible flat cable

(FFC 25P: CN601)

Connector

(CN102)

Connector

(CN104)

Connector

(CN108)

Connector

(CN112)

Flexible flat cable

(FFC 11P: CN201)

Flexible flat cable

(FFC 15P: CN201)

Flexible flat cable

(FFC 9P: CN204)

Flexible flat cable

(FFC 26P: CN203)

7) Set is finished.

Fig. 11.

Fig. 12.

TEL 13942296513 QQ 376315150 892498299

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—9 —

CK-120 board

Mechanism deck

CN-158

MB-103

board

AV-62 board

Stand

(CK-121 board)

B to B Connector 9P

FFC 26P

(Used the set)

FFC 9P

(Used the set)

FFC 11P

(Used the set)

HARNESS 6P

(Used the set)

FFC 26P

FFC 9P

FFC 11P

FFC15P

FFC25P

CN101 CN102

CN103 CN104

CN107 CN108

CN110

CN203

CN204

CN201

CN102

CN111

CN109

CN308

CN311

CN301

CN112 CN201 CN202

CN101

CN601

CN201

6. CONNECTION OF SERVICE JIG

TEL 13942296513 QQ 376315150 892498299

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—10 —

MEMO

TEL 13942296513 QQ 376315150 892498299

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