Sony Bravia KDL-60W605B Operating instructions

REPAIR MANUAL
Self Diagnosis
Supported model
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
LCD Digital Color TV
9-888-618-01
RB2G Chassis
Segment: HM
Version Date Subject
1.0 05/13/2014 Original Manual Release Date.
MODEL COMMANDER DESTINATION
KDL-60W605B RM-YD101 BRAZIL
KDL-60W605B

KDL-60W605B i
TABLE OF CONTENTS
Cautions and Warnings...................................................................................ii
Section 1 - Specications and Layouts .........................................................1
Specications ................................................................................................1
Checking the Accessories......................................................................................1
Board Layout .................................................................................................2
KDL-60W605B.......................................................................................................2
Smart Core Block...................................................................................................2
Wire Dressing................................................................................................3
KDL-60W605B.......................................................................................................3
Smart Core Block...................................................................................................3
Section 2 - Troubleshooting ...........................................................................4
Diagnosing the Error .....................................................................................4
Viewing the Self Check Diagnosis History.............................................................4
Triage Chart...................................................................................................5
Flowcharts and Diagrams..............................................................................6
Overall Block Diagram...........................................................................................6
Power and Control Block Diagram.........................................................................7
No Power Flowchart ..............................................................................................8
Standby LED Blinking Flowchart ...........................................................................9
Video Distortion Flowchart...................................................................................10
Section 3 - Repair Information...................................................................... 11
Repairing the TV.......................................................................................... 11
Removing the Rear Cover ................................................................................... 11
Replacing the Main Board / Tuner Board .................................................... 11
Removing the Speakers ..............................................................................16
Removing the Wireless LAN Card...............................................................16
Replacing the Switch Unit ...........................................................................16
Section 4 - Exploded View/Part Number Information.................................17
Table Top Stand...........................................................................................17
KDL-60W605B ............................................................................................18
Connectors ..................................................................................................20
Screws.........................................................................................................21
Section 5 - Accessories/Part Number Information .....................................22
Accessories and Packaging ........................................................................22
Miscellaneous..............................................................................................22
Optional Accessories...................................................................................22
Remote Commander ...................................................................................22
Appendix A: Encryption Key Components ............................................... A-1

KDL-60W605B ii
CAUTION!!
These servicing instructions are for use by qualied service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualied to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
!
SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for
safety. These components are identied with shading and
!
mark on the
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specied in the parts list to prevent
electric shock, re or other hazard.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
ATTENTION!!
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.
CAUTIONS AND WARNINGS
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws
and all other exposed metal parts for AC leakage. Check leakage
as described in “Leakage Test”.

KDL-60W605B iii
CAUTIONS AND WARNINGS
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmete
r
(0.75V)
Figure A. Use an AC voltmeter to check AC leakage.
HOW TO FIND A GOOD EARTH GROUND
The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
100W incandescent (not a neon or uorescent lamp) between the hot side of
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
Figure B. Checking for earth ground.
Trouble Light
AC Outlet Box

KDL-60W605B 1
SPECIFICATIONS
Sistema
Sistema de televisão Analógico: NTSC/PAL-M/PAL-N
Digital: SBTVD
Cobertura de canais
Sistema do painel
Potência de saída dos
alto-falantes (RMS)
Tecnologia wireless
Tomadas de entrada/saída
CABLE/ANTENNA
VIDEO IN 1
COMPONENT IN
VIDEO IN 2
YPBPR(vídeo componente): 1080p (60 Hz), 1080i (60 Hz), 720p (60 Hz), 480p, 480i
Entrada de áudio (tomadas RCA)
Entrada de vídeo (plugue RCA comum com entrada Y)
HDMI IN 1/2/3/4 Formatos PC
Áudio: PCM linear de 5.1 canais: 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
ARC (Audio Return Channel, Canal de Retorno de Áudio) (somente HDMI IN 2)
MHL
(comum com HDMI IN 1)
Vídeo:
Áudio: 5.1 channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
AUDIO OUT/ iSaída de áudio (minitomada estéreo)
Tomada para fones de ouvido
(suporta saída de Subwoofer)
DIGITAL AUDIO OUT
USB/DLNA Consulte o i-Manual para obter informações sobre os formatos suportados
(OPTICAL)
Tomada digital óptica
(PCM linear de dois canais, Dolby Digital)
Conector 10BASE-T/100BASE-TX (A velocidade da conexão pode ser diferente dependendo
do ambiente de rede. A taxa e a qualidade de comunicação de 10BASE-T/100BASE-TX
não estão garantidas nesta TV)
NAL
Temperatura de operação 0 ºC – 40 ºC
Umidade de operação 10 % – 80 % RH (sem condensação)
VHF: 2-13
UHF: 14-69
CATV (analógico): 1-135
Painel LCD (tela de cristal líquido), retroiluminação LED
10 W + 10 W (7 ohms, 1 kHz, 10% THD*1, 127 V)
Protocolo IEEE802.11a/b/g/n
Terminal de antena externa de 75 ohms para entradas RF
Entrada de vídeo / áudio (tomadas RCA)
Video:1080p (30, 60 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p, 480i,
1080p (30 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p, 480i
SECTION 1 - SPECIFICATIONS AND LAYOUTS
* Distorção Harmônica Total.
•A disponibilidade dos acessórios opcionais depende do país/região/modelo de TV/estoque.
•Projeto e especicações técnicas sujeitos a alterações sem aviso prévio.
•Este aparelho de TV incorpora MHL 2.
Nome do Modelo KDL-60W605B
Alimentação e outros
Requisitos de alimentação
Consumo de
energia em standby
Tamanho da tela*
(polegadas medidas
diagonalmente)
60 polegadas
1,370 × 846 × 230
1,370 × 811 × 84
Resolução do monitor
Dimensões *
com pedestal
(mm)
sem pedestal
(mm)
(mm)
(mm)
padrão de furo
para montagem
na parede
tamanho do
parafuso para
montagem na
parede
M6 (8-12 mm)
300 x 300
20,5 / 45,2
19,9 / 43,9
Peso*com pedestal
(kg) / (lb)
(kg) / (lb)
sem pedestal
Outros
Acessórios opcionais
110 V - 220 V AC, 60Hz
Menos de 0,2 W com 127 V AC e menos de 0,3 W com 220 V AC
em uso 165 W
1,920 pontos (horizontal) × 1,080 linhas (vertical)
Unidade de câmera e microfone: CMU-BR200/CMU-BR100
Cabo MH: DLC-MB10/DLC-MB20/DLC-MC10/DLC-MC20/DLC-MC
CHECKING THE ACCESSORIES
- Controle remoto (1)*
- Parafusos de Montagem do Pedestal
(M5 × 16) (4)
- Pilhas tipo AAA (2)
- Parafusos de Fixação do Pedestal
(M5 x 16) (4)
*Consulte o nome do modelo impresso no
controle remoto.
*A montagem do pedestal é necessária. Consulte
o folheto fornecido com o pedestal para montá-lo
- Pedestal (1)*
- Manual de Instruções e outros documentos
1
1
2
2

KDL-60W605B 2
SECTION 1 - SPECIFICATIONS AND LAYOUTS
BOARD LAYOUT
KDL-60W605B
HSC2 BOARD
WIRELESS
LAN CARD
BT MODULE
SMART CORE BLOCK
HJM BOARD WIRELESS
LAN CARD
SWITCH
UNIT
MAIN BOARD
(BAXL BOARD)
TUNER BOARD
(TUS BOARD)
POWER BOARD
(GL2 BOARD)
TCON

KDL-60W605B 3
SECTION 1 - SPECIFICATIONS AND LAYOUTS
WIRE DRESSING
KDL-60W605B SMART CORE BLOCK

KDL-60W605B 4
DIAGNOSING THE ERROR
Before servicing the Television:
1. Verify the TV has the symptom the customer indicated.
2. Check to see if the latest Software is installed.
a. If not, install the latest version.
3. Determine the replacement part required.
VIEWING THE SELF CHECK DIAGNOSIS HISTORY
When an error is detected, the Self Check screen records the number of
times the error occurred. This is helpful in conrming past occurrences of
an error and for determining if an error is intermittent when the customer is
not sure what is causing the television to shut down. If the screen displays
a “0”, no error has occurred.
1. Press
POWER
to turn on the TV and then turn it off again.
2. Press the following buttons on the Remote Commander within 1
second of each other:
DISPLAY
Channel 5 Volume
-
POWER
NOTE: This differs from accessing Service Adjustments Mode (Volume +).
SECTION 2 - TROUBLESHOOTING
Self Diagnosis
Supported model
SELF CHECK
000 RESERVED --------------------- ------------------------------------------ 00
000 RESERVED --------------------- ------------------------------------------ 00
002MAIN_POWE --------------------- ------------------------------------------ 00
003 DC_ALERT --------------------- ------------------------------------------ 00
003 AUD_PROT --------------------- --------------------- ---------------------00
003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- ------------------------------------------ 00
004 VLED --------------------- ------------------------------------------00
004 LD_ERR --------------------- --------------------- ---------------------00
005 HFR_ERR --------------------- --------------------- ---------------------00
005 TCON_ERR120123132522 120123113645--------------------- 02
005 P_ID-ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- ------------------------------------------00
007 TEMP_ERR --------------------- ------------------------------------------ 00
007 FAN_ERR --------------------- ------------------------------------------ 00
010 EMITTER --------------------- --------------------- ---------------------00
101 VPC_WDT --------------------- ------------------------------------------ 00
102 MEPS_WDT--------------------- ------------------------------------------ 00
103 HOST_WDT --------------------- ------------------------------------------00
104 STBY_WDT --------------------- ------------------------------------------ 00
00345 000333 06789
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
StandBy LED
Blink Count
Diagnosis
Item
Date and Time Display*
Error Count
(00-99)
*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
NOTE: date and time must be set for this to work
SAMPLE SELF CHECK DIAGNOSIS PAGE

KDL-60W605B 5
SECTION 2 - TROUBLESHOOTING
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
1. Confirm the symptom from the customer. Red Dot: (Primary) Mostlikely defective part.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
3. Bring the primary componentlisted for that symptom.
5. Chart Color Code.
No
Power Remote Audio Smart Core
2X 3X 4X 5X 6X 7X 8X 9X 10X
No White
Power
LED
Steady
lines or
dots
No Video
One of
Inputs
No Video
All Inputs
No Remote
Wireless
can't
connect
Bluetooth
can't
connect
No
Audio
No LED
MAIN BOARD
▲

▲ ▲
 
▲ ▲
 
▲ ▲ ▲

▲
TUNER BOARD ▲
▲ ▲
▲▲▲
▲
LCD PANEL    ▲▲
TCON ▲▲ ▲ ▲ ▲
LVDS FFC ▲ ▲ ▲ ▲
H BOARD  
SPEAKER ▲
LD BOARD ▲
BT BOARD 
WIFI  
Problem POWER AUDIO/
POWER LD TCON BACK-
LIGHT TEMP SOFT-
WARE
4. Follow the associated flowcharts in the Training Manual to isolate the board.
Board Reference
Symptoms - Shutdown. Power LED blinking
red diagnostics sequencesVideo
Network
*NOTE: REFER TO LCD PANELS SERVICE MANUAL IN REFERENCE LIBRARY DATABASE
FOR CORRECT REPLACEMENT PARTS BASED ON SERIAL NUMBER.
POWER SUPPLY
EMIT-
TER
  

KDL-60W605B 6
SECTION 2 - TROUBLESHOOTING
FLOWCHARTS AND DIAGRAMS
OVERALL BLOCK DIAGRAM
VIDEO 2 CVBS/COMP
VIDEO 1 CVBS
HDMI 1 / MHL
SWITCH
UNIT
HFR
TCON
L
R
HEADPHONES
OUT
OPTICAL
AUDIO OUT
HDMI
SWITCH
EQ
ETHERNET
USB
HDMI 4
LVDS
AC IN
A/V
DECODER
VIDEO
PROCESS
WIFI IR RX
LED’s
HJM
HDMI 2 /ARC
HDMI 3
USB
TUNER
AUDIO
AMP
TUNER
DEMODULATOR
ADC / DACAMP
MAIN BOARD
TUNER BOARD - TUS
LCD PANEL
LED BACKLIGHTS
POWER SUPPLY
GL2
SWITCH
UNIT
BAXL
USB
HUB
ETHER
PHY
AUDIO
AMP
ANTENA
CABLE

KDL-60W605B 7
SECTION 2 - TROUBLESHOOTING
POWER AND CONTROL BLOCK DIAGRAM
POWER_ON 28 11 12 30 GND
AC_OFF_DET 27 12 11 29 GND
STBY3.3V 23 14 328 BL_ERR
REG12V 17 21 527 BL_ON
REG12V 16 20 10 25 GND
REG12V 15 19 924 GND
REG12V 14 18 823 GND
REG12V 13 17 722 GND
GND 12 30 17 21 +19.5V(12V)
GND 11 29 16 20 +19.5V(12V)
GND 10 25 15 19 +19.5V_SS(12V)
GND 9 24 14 18 +19.5V_HOLD(12V)
GND 8 23 13 17 REG+12V
GND 7 22 23 14 STBY+3.3V
BL ON 5 27 27 12 AC_OFF_DET
BLINKING 4 328 11 POWER_ON
BL_ERR 3 28 18 IP_REF
PWM_DIMMER 2 243 LD_PWM_1/SPI0_1(LATF)
DC_DIMMER 1 822 LD_PWM_0/SPI0_0(EMIT IN)
T-CON_ON 26 NC NC 26 DIGITAL_STBY
NC 25 NC NC 16 GND
GND 24 NC NC 15 GND
GND 22 NC NC 13 TCON_ON
GND21 NC NC 10 SA_MODE
T-CON_VCC12V 20 NC NC 9 LD_STBY
T-CON_Vcc12V 19 NC NC 7 FB_REF
REG12V 18 NC NC 6 LD_PWR_4/SPI0_RDATA/BLU_TEMP
DIGITAL_STBY 6 NC NC 5 LD_PWM_3/SPI0_3(CLKF)
NC 4 LD_PWM_2/SPI0_2(DATAF)
+OUT1 11 NC 1 LD_MODE_SW
+OUT2 29
+OUT3 317
+OUT4 425 11 1 LED 1+
18 2 LED 4 -
29 1 LED 5+
-OUT1 18216 2 LED 8-
-OUT2 216 317 1 LED 9+
-OUT3 324 324 2 LED 12-
-OUT4 432 425 1 LED 13+
NC 5NC 432 2 LED 16 -
AC_IN
1 AC-N
2 AC-L
CN6401
CN6801 (CN3)
CN6802 (CN4)
CN6101
POWERSUPPLY
CN9101
MAINBOARD

KDL-60W605B 8
SECTION 2 - TROUBLESHOOTING
NO POWER FLOWCHART
No Power
Is Standby LED
blinking?
No
Yes
No
See Stanby
LED Blinking
Flowchart
Yes
Does red
Standby LED on
front panel light?
High (>2.5V)
on pin 28 of CN6401
on Power Supply?
Yes
No
Main Board*
Press power button while
monitoring pin 27
of CN6401 on
Power Supply
Board.
High (3.3V)
appears
momentarily?
Yes
No
Power Supply
Board*
Power Supply
Board* Power Supply
Board*
Remove AC power and
wait at least 30
seconds before
reapplying.
*For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 17.

KDL-60W605B 9
SECTION 2 - TROUBLESHOOTING
STANDBY LED BLINKING FLOWCHART
No
Yes
No
2X
3X
4X
No
5X
Yes
6X
No 7X
LCD Panel /
LD Board *
TCON
(LCD Panel)*
Yes
No
10X HEM3 Board8X
LCD Panel *
No
Yes
Placa Principal*
Yes
No
10X HEM3 Board9X Tuner Board*
Placa Principal*
Yes
No
10X HEM3 Board10X
Main Board*
Yes
Main Board*
Yes
Main Board*
TCON
(LCD Panel)*
Main Board /
Wireless LAN Card*
Protect
Shutdown.
Standby LED
Blinking
Check ventilation
After a while
Immediately
*For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 17.

KDL-60W605B 10
SECTION 2 - TROUBLESHOOTING
VIDEO DISTORTION FLOWCHART
Video Distortion
Is distortion
across entire
screen?
Any horizontal
lines?
No
No
Yes
Yes
Improper or
missing
colors?
Yes
Main Board*
No Vertical lines
or bars?
No
Yes
Lines
move when
wide-mode
changed?
Yes
No
TCON*
(LCD Panel)
Main Board*
LCD Panel*
Any single or
isolated vertical
lines?
YesLCD Panel*
More than 1
vertical band?
No
YesTCON*
(LCD Panel)
*For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 17.

KDL-60W605B 11
SECTION 3 - REPAIR INFORMATION
REPAIRING THE TV
If the latest Software does not correct the issue, complete the following:
1. Verify the television has the symptom the customer indicated.
2. Replace part causing the symptom.
3. Install the latest version of Software (Required for ALL repairs).
4. Perform the required service adjustments and checks.
5. Verify the repair resolved the issue.
REMOVING THE REAR COVER
1. Place TV on a at and steady surface in a standing position.
2. Locate and remove all screws from the Rear Cover.
3. Grasp and pull upwards on left and right side of Rear Cover to release
all hooks and detach Rear Cover from TV.
REPLACING THE MAIN BOARD / TUNER BOARD
The Main Board used in these models is available for repair. For Part
Number information refer to Section 4 - Exploded View/Part Number
Information on page 17.
1. Disconnect Harness from the Main Board.
2. Locate and disconnect all remaining connectors.

KDL-60W605B 12
SECTION 3 - REPAIR INFORMATION
8. Update the Software.
After ALL repairs UPDATE the SOFTWARE to the latest version.
Instructions are included with the Software package on the Sony
Authorized Service Portal website.
a. Insert the USB device with the latest Software into one of the TVs’
USB ports.
b. Connect TV to AC power.
c. Wait at least 20 seconds.
d. Press
POWER
on the remote to turn ON the TV.
e. Wait until the Software update is completed.
9. To access Service Mode, turn TV ON and OFF again then press the
following buttons within 1 second of each other:
DISPLAY
Channel 5Volume
+
POWER
10. When the DIGITAL Menu appears, press 2until 002 MODEL
category displays.
DIGITAL SERVICE
002 MODEL
000 BOARD CHECK
3. Press down the 2 locking clips and pull LVDS cable to release.
4. Slide brackets to detach from Main Board.
Side
Bracket
Side
Bracket
Under Bracket
Under Bracket
5. Locate and remove screws from the Tuner Board and Main Board, then
lift to detach.
6. Install the new Main Board and/or Tuner Board and screws.
7. Reconnect the LVDS Cable and all other connectors.

KDL-60W605B 13
SECTION 3 - REPAIR INFORMATION
11. Press 1until 002 DEST item displays.
DIGITAL SERVICE
002 MODEL
002 DEST SBTVD-T_BASE
CAUTION: If the incorrect Destination Data Value is selected,
it may corrupt the Sofware requiring a Main Board replacement.
12. Press 3 until the correct destination of the TV displays.
(Use the table below for reference).
Model Name Destination Data Value
BRAZIL SBTVD-T_BASEKDL-60W605B
13. Press
MUTE
then 0 to save the changes.
DIGITAL SERVICE
002 MODEL
002 DEST
WRITE
SBTVD-T_BASE
14. Press 1until 003 MODELNAME displays.
DIGITAL SERVICE
002 MODEL
003 MODELNAME_________
15. Press 3 until the model displayed matches the model of the TV.
CAUTION: The Model Name can only be selected once. Be sure
to verify the information is correct before saving the changes.
16. Press
MUTE
then 0 to save the changes.
DIGITAL SERVICE
002 MODEL
003 MODELNAMEKDL-60W605B
WRITE
17. Locate the Serial Number for the TV on the side of the Rear Cover.
MODEL NO
KDL-60W605B
SERIAL NO
2000001
18. Press 1until 004 SERIAL item displays.
DIGITAL SERVICE
002 MODEL
004 SERIAL
19. Press 0 to display the Serial Number Edit option.
DIGITAL (MODEL) SERVICE
SerialNumberEdit
*1 SerialNumber

KDL-60W605B 14
SECTION 3 - REPAIR INFORMATION
20. Press to display the Serial Number input screen.
DIGITAL (MODEL) SERVICE
SerialNumberEdit
*1 SerialNumber
Please Input serial number
(0000000-99999999)
_ _ _ _ _ _ _
CAUTION: The Serial Number can only be selected once. Be sure
to verify the information is correct before saving the changes.
21. Enter the Serial Number of the TV.
NOTE: If the incorrect Serial Number is entered, press
RETURN
to go back to the Serial Number input screen and re-enter
the correct number.
22. Press to save the Serial Number.
DIGITAL (MODEL) SERVICE
SerialNumberEdit
*1 SerialNumber
2000001 WRITE
23. Press 1until 006 VAR_TYPE item displays.
DIGITAL SERVICE
002 MODEL
006 VAR_TYPE
24. Press 3until STD option displays.
DIGITAL SERVICE
002 MODEL
006 VAR_TYPE STD
25. Press
MUTE
then 0 to save the changes.
DIGITAL SERVICE
002 MODEL
006 VAR_TYPE STD
WRITE
26. Cycle AC Power (Unplug and plug AC Cord from the outlet).
27. Access Service Mode, by pressing the following buttons within
1 second of each other:
DISPLAY
Channel 5Volume +
POWER
28. When the DIGITAL Menu appears, press 2until 002 MODEL
category displays.
DIGITAL SERVICE
002 MODEL
000 BOARD CHECK

KDL-60W605B 15
SECTION 3 - REPAIR INFORMATION
29. Press 0 to select the 000 BOARD CHECK item.
DIGITAL (MODEL) SERVICE
Board Check
1. Replace MAIN BOARD (and TUNER BOARD)
2. Replace TUNER BOARD only
When replacing the Main Board and/or Tuner Board:
30. Press 1 to verify the Main Board replacement results.
NOTE: Either one of the following messages indicates
a correct process.
DIGITAL (MODEL) SERVICE
Board Check
OK
TUNER BOARD OPTION: STANDARD
DIGITAL (MODEL) SERVICE
Board Check
OK
TUNER BOARD OPTION: PCA / HTL
TUNER BOARD OPTION is changed correctly
CAUTION: If the Main Board is a mismatch to the Tuner Board,
a “NG: WRONG COMBINATION OF MAIN BOARD AND TUNER
BOARD” will display.
31. Press
RETURN
then
MUTE
and 0 to save the changes.
DIGITAL (MODEL) SERVICE
Board Check
1. Replace MAIN BOARD (and TUNER BOARD)
2. Replace TUNER BOARD only
WRITE
When replacing the Tuner Board only:
32. Press 2 to verify the Tuner Board replacement results.
DIGITAL (MODEL) SERVICE
Board Check
OK
TUNER BOARD OPTION: STANDARD
CAUTION: If the Tuner Board is a mismatch to the Main Board,
a “NG: DIFFERENT KIND OF TUNER BOARD HAS BEEN
CONNECTED” will display.
33. Press
RETURN
then
MUTE
and 0 to save the changes.
DIGITAL (MODEL) SERVICE
Board Check
1. Replace MAIN BOARD (and TUNER BOARD)
2. Replace TUNER BOARD only
WRITE

KDL-60W605B 16
SECTION 3 - REPAIR INFORMATION
REMOVING THE SPEAKERS
1. Press down the connector clip to disconnect from each Speaker, then lift
to detach.
REMOVING THE WIRELESS LAN CARD
1. Release the Wireless LAN Card clip, then disconnect connector and
lift to detach.
REPLACING THE SWITCH UNIT
1. Disconnect connector from Switch Unit, then release clips to detach.
2. Install the new Switch Unit and connector.
34. Clear the Self Check screen.
a. Press
POWER
to exit Service Mode.
b. Press the following buttons on the Remote Commander within
1 second of each other:
DISPLAY
Channel 5Volume
-
POWER
SELF CHECK
000 RESERVED --------------------- ------------------------------------------ 00
000 RESERVED --------------------- ------------------------------------------ 00
002 MAIN_POWE --------------------- ------------------------------------------ 00
003 DC_ALERT --------------------- ------------------------------------------ 00
003 AUD_PROT --------------------- ------------------------------------------00
003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- --------------------- --------------------- 00
004 VLED --------------------- ------------------------------------------00
004 LD_ERR --------------------- ------------------------------------------00
005 HFR_ERR --------------------- ------------------------------------------ 00
005 TCON_ERR 120123132522 120123113645--------------------- 02
005 P_ID-ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- ----------------------------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00
007 FAN_ERR --------------------- ------------------------------------------00
010 EMITTER --------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00
102 MEPS_WDT --------------------- ------------------------------------------ 00
103 HOST_WDT --------------------- ------------------------------------------ 00
104 STBY_WDT --------------------- ------------------------------------------00
00345 000333 06789
Error Count
c. To clear the error history and error count press 80.
d. Press
POWER
to exit Self Check Mode.
35. Cycle AC Power (Unplug and plug AC Cord from the outlet).