Sony UVW-1800P User manual

SONY.
[BETACAM Ea
VIDEOCASSETTE RECORDER
UVW-1800P
VIDEOCASSETTE PLAYER
UVW-1600P
SERVICE MANUAL
Vol.1 ist Edition

The material contained in this manual consists of
information that is the property of Sony Corporation and is
intended solely for use by the purchasers of the equipment
described in this manual.
Sony Corporation expressly prohibits the duplication of any
portion of this manual or the use thereot for any purpose
other than the operation or maintenance of the equipment
described in this manual without the express written
permission of Sony Corporation.
Le matériel contenu dans ce manuel consiste en
informations qui sont la propriété de Sony Corporation et
‘sont destinées exclusivement a !'usage des acquéreurs de
équipement décrit dans ce manuel.
Sony Corporation interdit formeilement la copie de quelque
partie que ce soit de ce manue! ou son emploi pour tout
autre but que des opérations ou entretiens de I'équipement
& moins d'une permission écrite de Sony Corporation.
Das in dieser Anleitung enthaltene Material besteht aus
Informationen, die Eigentum der Sony Corporation sind,
und ausschlieBiich zum Gebrauch durch den Kaufer der in
dieser Anieitung beschriebenen Ausristung bestimmt sind.
Die Sony Corporation untersagt ausdricklich die
Vervielfaltigung jeglicher Teile dieser Anteitung oder den
Gebrauch derselben fir irgendeinen andere Zweck ais die
Bedienung oder Wartung der in dieser Anteitung
beschriebenen Ausristung ohne ausdriickliche schrittliche
Erlaubnis der Sony Corporation.

Introducing this manual
Contains
Related manuals
This manual is the Service Manual Vol. 1 of the video cassette recorder model
UVW-1800P and the video cassette player model UVW-1600P.
This manual contains the maintenance information and servicing information necessary
for parts replacement and adjustment.
The sections covered in the manual are summarized below to give you a general
understanding of the manual.
Section 1 OPERATING INSTRUCTION
Section 2. INSTALLATION
Section 3. SERVICE OVERVIEW
Section 4 MAINTENANCE MENU
Section 5 PERIODIC MAINTENANCE AND INSPECTION
Section 6 REPLACEMENT OF MECHANICAL PARTS
Section 7 TAPE PATH ALIGNMENT
Section 8 ELECTRICAL ALIGNMENT OVERVIEW
Section 9 POWER SUPPLY AND SYSTEM CONTROL ALIGNMENT
Section 10 SERVO ALIGNMENT
Section 11 AUDIO / TIMECODE ALIGNMENT
Section 12 VIDEO ALIGNMENT ~
Section 13. ELECTRICAL ALIGNMENT AFTER REPLACEMENT BOARDS
In addition to this Service Manual Vol. 1, the following manuals are provided.
* Operation Manual (Supplied with equipment)
Explains how to operate this equipment.
+ Installation Manual (Not supplied with equipment)
Contains rack mount information necessary for installation of the equipment, the
connector information necessary for connecting the unit with peripherals and others.
+ Service Manual Vol. 2 (Not supplied with equipment)
Contains the block diagrams, board tayouts, schematic diagrams, parts lists.

TABLE OF CONTENTS
1. OPERATING INSTRUCTION
2. INSTALLATION
2-1, Installation Procedure .....
2-2. Operational Environment.
2-3, Operating Voltage......
2-4, Installation Space...
2-5. Supplied Accessories ..
2-6. Optional Accessories ..
2-7. Rack Mounting ...
2-8. Matching Connectors......
2-9. Input/Output Signals of the Connectors
2-10. Installation Setup and Adjustment .. on
2-10-1, Switch Settings on the Connector Panel and
Sub Control Panel -10
2-10-2, On-board Switch Setting 11
2-10-3. When Connecting an Editor Controlier ..
2-10-4, Precautions After Installation ..
3. SERVICE OVERVIEW
3-1.
3-2.
3-2-1.
3-2-2.
3-2-3,
3-2-4,
3-3,
3-4,
3-4-3,
3-4-2.
3-5.
3-6.
3-7.
3-8.
3-9.
3-10.
3-11.
3-11-1,
3-11-2.
3-11-3.
3-114.
Function Comparison.
Main Parts Location
Location of the Printed Circuit Board .....
Location of the Main Mechanical Parts/
Components ....
Location of the Sensor (1
Location of the Sensor (2)
Cassette Compartment ....
Function of the Cassette Plug and Tab
Error Message
Alarm ..
Enror Codk
Printed Circuit Board ..
Removal of the Cabinet ..
Removal/installation of Cassette Compartment
Removal of the Switching Regulator.
Replacement of Fuse ......
Extension Board
Replacement of the Boards
CP-225 Board.
CP-226 Board ..
CP-237 Board ..
DR-214 Board
3-11-5. HP-61 Board 3-36
3-11-6. KY-249 Board 3-37
3-11-7.. MB-470 Board 3-38
3-11-8. MB-471 Board 3-40
3-11-9. MS-39 Board...
3-11-10. VR-155 Board .....
3-11-11. Removal of the Card Board.
3-11-12, SOPS-1046 (AC) Board,
SOPS- 1046 (220 V) Board
(Inside the Switching Regulator) ...
Take out the Cassette Tape in Slacking
(Manual Mode) .....<
Cleaning when Heads are Clogged
3-14, How to Operate the Unit without Cassette Tape.
3-15. Note on Repair Parts ...
3-15-1, Notes on Repair Parts...
3-15-2. Replacement Procedure for Chip Parts ..
3-15-3. Replacement of Flexible Card Wires
3-16. Fixtures and Equipments.
3-16-1. Fixtures.
3-16-2. Required Equipment
3-12,
3-13.
4, MAINTENANCE MENU
4-1, Operation ...
4-2, Menu Data Control
43. Edit Check ..
44, Servo Check
45. Servo Adjust ...
4-6. — Service Suppor
47. Others.
5. PERIODIC MAINTENANCE AND INSPECTION
5-1. Hours Meter
5-1-1. Hours Meter Display
5-1-2. Hours Meter Reset ..
5-2. Maintenance after Servicing Unit..
5-2-1. Video Head Cleaning .....
5-2-2. Stationary Head Cleaning
5-2-3. Tape Contacting Surface Cleaning.
5-2-4, Cassette Up Compartment Entrance Cleanin;
5-3. Periodic Inspection Table
5-3-1. Maintenance Item Configuration Figure ...

6. REPLACEMENT OF MECHANICAL PARTS
6-1. General Information for Parts Reptacement/
Adjustment...
6-1-1. Preparation Before Parts Replacement
6-1-2, Replacement Parts Index...
6-2. Upper Drum Replacement .
6-2-1, Upper Drum Eccentricity Adjustment ..
6-3. Drum Assembly Replacement ...
6-4, Drum Shaft Grounding Assembly Replacement
6-5. Reel Table Assembly Replacement...
6-5-1. Ree! Cover Removal ...
6-5-2, Reel Table Height Check/Adjustment .
6-6. Reel Rotation Detecting Element Replacement ..
6-7. Reel Disc Replacement...
6-8, RS Table Assembly Replacement .......
6-8-1, Cassette Support Stud (S) Height Check/
Adjustment ....
6-9. Reel Motor Replacement ...
6-9-1, Reel Motor Shaft Vertical Adjustment
6-10, Reel Position Motor Repiacement
6-11. Worm Gear Replacement (Reel Position Motor)
6-12, Reel Position Detector Element Replacement
6-13. Brake Lining Assembly Replacement ......
6-13-1, Reel Brake Clearance Check ..
6-13-2. Reel Brake Releasing Check .
6-14, Brake Solenoid Replacement...
6-15. Pinch Roller Arm Assembly Replacement
6-16, Pinch Press Assembly Replacement .
6-17. Pinch Solenoid Replacement ..
6-17-1. Pinch Press Assembly Position Adjustment.
6-18. Gear Box Motor Replacement...
6-18-1. Gear Box Assembly Position Adjustment
6-19. Worm Gear Replacement (Gear Box)
6-20. Gear Box Motor Rotation Detect Element
Replacement ....
6-21. Capstan Motor Replacement ..
6-22. CTL Head Replacement ..
6-23, FE Head Assembly/Tape Cleaner Assembly
Replacement .....
6-24, Audio/Timecode Head Replacement
6-25. AT Cleaner Replacement...
6-26. Cleaning Roller Replacement...
6-27. Replacement of Cleaning Drive Arm Roller
6-28. Replacement of Ring Position Detector Element
6-29. Ring Roller Replacement...
6-30. Tape Threading Guide Replacement
6-31. Replacement of Tape Threading Guide Upper
Flange ....
6-13
6-13
6-32, Guide Roller Assembly Replacement
6-33. Loading Ring Assembly Replacement .
6-33-1. Position Adjustment of the Adjusting Ring
Roiler/Position Adjustment of the Gear Box
Assembly ...
6-34, Tension Regulator Arm Upper Flange Replacement
6-35. Tension Regulator Roller Assembly Replacement
6-36. Tension Regulator Assembly Replacement...
6-36-1. TR Arm Return Position Adjustment
6-36-2. FWD/REV Back Tension Adjustment
6-37. Tension Sensor and DME Replacement
6-37-1. Tension Sensor Magnet Position Adjustment ..
6-38. Tension Regulator Retum Arm Replacement ..
6-38-1. Tension Sensor Hook Position Adjustment. ....... 6-84
7. TAPE PATH ALIGNMENT
7-1. Generai Information for Tape Path Adjustment ...
7-2. Tape Path Alignment
7-3. Tape Path Check ..
7-4. Tape Path (Entrance Side) Adjustment
7-5. Tape Path (Exit Side) Adjustment...
7-6. CTL Head Height Check/Adjustment
7-7. CTL Head Position Check/Adjusument
7-8. Audio/Timecode Head Height Check/Adjustment
7-9. Audio/Timecode Head Phase Check/Adjustment
7-10, Audio/Timecode Head-to-tape CONTACT Check/
Adjustment... we lecwaton sssaaranses FAS
7-11. Audio/Timecode Head Position Check/Adjustment... 7-16
7-12, REV Tape Path Check/Adjustment wove TT
7-13. RF Switching Position Adjustment
7-14. Picture Splicing Compensation Adjustment ....
8. ELECTRICAL ALIGNMENT OVERVIEW
8-1. Adjustment Component Index...
8-2. Required Equipment
83. Test Signal ....
84, Maintenance Menu ..
9. POWER SUPPLY AND SYSTEM CONTROL
ALIGNMENT
9-1. Switching Regulator Voltage Adjustment (+5 V)
9-2, Switching Regulator Voltage Check .....
9-3, Character Position Adjustment ...
10. SERVO ALIGNMENT

11, AUDIO/TIME CODE SYSTEM ALIGNMENT
UVW-1600P
11-1. PB Mode Adjustment ..
11-1-1. PB Dolby off Frequency Response
Adjustment
1-1-2. PB Level Adjustment ..
1-1-3. Audio Meter Adjustment
UVW-1800P-
11-1, PB Mode Adjustment
1l-1-1. PB Dolby off Frequency Response
Adjustment ...
1-1-2, PB Level Adjustment
11-2, EE Mode Adjustment ...
11-2-1. EE Input Level/Audio Meter Adjustment ..
11-2-2. EE Output Level Adjustment ..
1-3. REC Mode Adjustment ...
11-3-1. Bias Trap Adjusument .
11-3-2. Bias Current Adjustment.
11-4, Overall Adjustment ...sssseseseee
11-4-1, Overall Level Adjustment o.oo
11-4-2, Overall Frequency Response Adjustment
(Dolby on) ....
11-5. Insert Cross Talk Adjustment ....,
4-5-1. TC Insert Crosstalk Adjustment .....sssvsseseeeee: 11216
11-5-2. Audio CH-i Insert Crosstalk Adjustment 11-17
11-5-3, Audio CH-2 Insert Crosstalk Adjustment 11-17
11-6. Erase Adjustment. esos 11-18
11-6-1, AU/TC Erase Tune Adjustment
11-14
12. VIDEO SYSTEM ALIGNMENT
12-1. VP Board (RF, DM System) Adjustment......
12-1-1. Y PB RF Level Adjustment
. CPB RF Level Adjustment
Y and C Demodulator Adjustment...
. PB Y Frequency Response Adjustment
12-1-5. PB C Frequency Response Adjustment
12-2, TBC Board Adjustment ..
12-2-1. INT SC Frequency Adjustment ..
12-2-2, HCK Adjustment...
12-2-3,. Y¥ and C Normal VCO Adjustment
12-2-4. Y and C WCK Frequency Adjustment.
12-2-5. Y and C TBC Input Level Check ..
12-2-6. Y TBC Output and Gain Adjustment
12-2-7. C TBC Output and Gain Adjustment
12-2-8. U-V Axis Phase (B-Y, R-Y Phase)
Adjustment ...
12-2-9. SCH Phase Adjustment ..
12-2-10. Reference CF Phase Adjustment...
12-3. VP Board (VO, EN) Adjustmert.... we 12-34
12-3-1. Component 2 and 1 Y OUT Level Adjustment .. 12-34
12-3-2. Component 2 and 1 R-Y OUT Level
Adjustment .....
12-3-3. Component 2 and 1 B-Y OUT Level
Adjustment .....
12-3-4. Video Out 1 Y Level Adjustment
12-3-5. Video Out 2 Y Level Adjustment
12-3-6. Video Out 1 ENC SC Leak Adjustment
12-3-7, Video Out 1 C Level Adjustment...
12-3-8. Video Out Burst Level Adjustment ....
12-3-9. Video Out 2 C Level and Burst Level Check
12-3-10. S-VIDEO OUT Y Level Adjustment...
12-3-11, PB S-VIDEO C Level Adjustment
12-4, PB Video Phase, Y/C Delay Adjustment
(VP-43 Board, TBC-25 Board)
12-4-1. PB Video Phase Adjustment
12-4-2, PB Composite Y/C Delay Adjustment.
12-4-3. PB Component Y/C Delay Adjustment
12-5. WRA Board Adjustment ........
12-5-1. Component H Lock Loop
12-5-2. Composite 4 Fsc Lock Loop DC Adjustment
12-5-3. Component Y Level Adjustment
12-5-4. Component A/D R-Y, B-Y Level Adjustment
12-5-5. Component D/A R-Y, B-Y¥ Level Adjustment.
12-5-6. Composite A/D Level Adjustment...
12-5-7, Composite D/A Y Level Adjustment
12-5-8. Composite D/A. C Level Adjustment
12-5.9. $-VIDEO Y Level Adjustment «0.00000
12-5-10, Y REF SYNC Timing and Pulse Width
Adjustment .......
12-5-11. Composite SCH Detect Circuit Adjustment
12-5-12. Y Deviation Adjustment ....
12-5-13. C Deviation Adjusnment
12-6. RP Board Adjustment ..
12-6-1, Y REC Current Adjustment
12-6-2. C REC Current Adjustment
12-7, Overall Check and Adjustment
12-7-1. Component Y and C Overall Frequency
Response Check ...
12-7-2. Overall Component Y Level Adjustment .....
12-7-3. Overall Component R-Y/B-Y Level
Adjustment ...
12-7-4, Overall Composite Y Level Adjustment
12-7-5. Overall Composite C Level Adjustment
12-7-6. Overall Video Phase Adjustment ..
12-7-7. Overall Component ¥/C Delay Adjustment
12-7-8. Overall Composite Y/C Delay
12-7-9. Overall S-VIDEO Y/C Delay Adjustment
+ 12-35,

13. ELECTRICAL ALIGNMENT AFTER
REPLACEMENT BOARDS
UVW-1600P
AP-31A Board
4 PB Mode Adjustment
1-1. PB Dolby off Frequency Response Adjustment
1-2. PB Level Adjustment ....
1-3, Audio Meter Adjustment
UVW-1800P
AP-31 Board
AF
2.
PB Mode Adjustment
1-1. PB Dolby off Frequency Response Adjustment
1-2. PB Level Adjustment
EE Mode Adjustment ..
2-1, EE Input Level/Audio Meter Adjustment
2-2. BE Output Level Adjustment ....
AR-14 Board
3.
4,
5.
6.
REC Mode Adjustment ...
3-1, Bias Trap Adjustment
3-2. Bias Current Adjustment
AU/TC Erase Tune Adjustment ..
Overall Adjustment...
5-1, Overall Level Adjustment
5-2. Overall Frequency Response Adjustment
(@olby on) ..
Insert Crosstalk Adjustment ....
6-1. TC Insert Crosstalk Adjustment
6-2. Audio CH-1 Insert Crosstalk Adjustment
6-3. Audio CH-2 Insert Crosstalk Adjustment
RP-70 Board
4.
TB
SR Bs oes
Component Y and C Overall Frequency Response
Check
Component Y and C Overall Over Modulation
Check 3-31
Y REC Current Adjustment 13-32
CREC Current Adjustment nese 13-36,
C-25 Board
PB Component ¥ Level Adjustmen 3-40
PB Component B-Y Level Adjustment .. 13-40
PB Component R-Y Level Adjustment 13-41
U-¥ Axis Phase (B-Y, R-Y Phase) Adjustment 3-42
PB Video Phase Adjustment...
PB-Composite Y/C Delay Adjustment
INT SCH Phase Adjustment ....
‘VP-43 Board
1, PB Component Y Frequency Response Adjustment ....... 13-49
2. PB Component C Frequency Response Adjustment ....... 13-50
3. PB Componeat Y Level Adjustment
<TBC-25 Board>
4. PB Component B-Y Level Adjustment
<TBC-25 Board>
5. PB Component R-Y Leve! Adjustment
<TBC-25 Board>
6. U-V Axis Phase (B-Y, R-Y Phase) Adjustment
<TBC-25 Board>
7. PB Composite SC Leak Adjustment
8. PB Composite C Level Adjustment
9. PB Composite Burst Level Adjustment..
}. PB S-VIDEO C Adjustment ...
. PB Composite Y/C Delay Adjustment
<TBC-25 Board>.....
12. PB Component Y/C Delay Adjustment
VRA-S5 Board
Overall Component Y Level Adjustment
Overall Component R-Y/B-Y Level Adjustment
Overall Composite Y Level Adjustment
Overall Composite C Level Adjustment
Overall Video Phase Adjustment.
Overall Component Y/C Delay Adjustment
Overall Composite Y/C Delay Adjustment
Overall S-VIDEO Y/C Delay Adjustment
SS-53 Board
i, System ID Switching Setting...
2. Character Position Adjustment
er aweenyr
Volume-2
14, BLOCK DIAGRAMS
15. BOARD LAYOUTS
16. SCHEMATIC DIAGRAMS
17. SEMICONDUCTOR PIN ASSIGNMENTS
18. SPARE PARTS AND OPTIONAL FIXTURES

This section is extracted from
operation manual.
SECTION 1
OPERATING INSTRUCTION
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