Sotera 400B Series Use and care manual

Owner’s Operation and Safety Manual
400B Series
Electric Diaphragm Pumps
ŶŐůŝƐŚŽƌŝŐŝŶĂůŝŶƐƚƵĐƟŽŶƐ

SERIES 400B DIAPHRAGM PUMP
For Chemical & Lubricant Transfer
Owner’s Operation & Safety Manual
All 400B, FR205B, and FR210B Models
SAFETY INSTRUCTIONS
1. dŚƌĞĂĚĞĚƉŝƉĞũŽŝŶƚƐĂŶĚĐŽŶŶĞĐƟŽŶƐŵƵƐƚďĞƐĞĂůĞĚ
with the appropriate sealant or sealant tape to minimize
ƚŚĞƉŽƐƐŝďŝůŝƚLJŽĨůĞĂŬƐ>ĞĂŬŝŶŐŽĨĐĂƵƐƟĐĂŶĚŽƌ
ŚĂnjĂƌĚŽƵƐŇƵŝĚƐĐŽƵůĚƌĞƐƵůƚŝŶƐĞǀĞƌĞŝŶũƵƌŝĞƐ
Ϯ EĞǀĞƌĚŝƐĂƐƐĞŵďůĞzK<^^D>z;ƐĞĞŝƚĞŵϮϯƉĂŐĞϱͿ
This is under extreme pressure and injury could result.
ϯ dĂŶŬŽƌďĂƌƌĞůƐŚŽƵůĚďĞĂŶĐŚŽƌĞĚƚŽƉƌĞǀĞŶƚƟƉƉŝŶŐŝŶ
ďŽƚŚƚŚĞĨƵůůĂŶĚĞŵƉƚLJĐŽŶĚŝƟŽŶƐ
GENERAL DESCRIPTION
dŚĞ^ŽƚĞƌĂ^LJƐƚĞŵƐϰϬϬŝƐĂƐĞůĨƉƌŝŵŝŶŐƉŽƐŝƟǀĞ
ĚŝƐƉůĂĐĞŵĞŶƚĚŽƵďůĞĂĐƟŽŶĚŝĂƉŚƌĂŐŵƉƵŵƉ/ƚĨĞĂƚƵƌĞƐ
ŇŽǁƌĂƚĞƐƵƉƚŽϭϯ'WDĂŶĚŚĂƐƉŽůLJƉƌŽƉLJůĞŶĞĂŶĚ
ƐƚĂŝŶůĞƐƐƐƚĞĞůǁĞƩĞĚƉĂƌƚƐĂŶĚĐŚĞŵŝĐĂůĐŽŵƉĂƟďůĞƐĞĂůƐ/ƚ
ŝƐĚĞƐŝŐŶĞĚĨŽƌůŽǁƉƌĞƐƐƵƌĞƚƌĂŶƐĨĞƌŽĨŶŽŶͲŇĂŵŵĂďůĞŇƵŝĚƐ
TECHNICAL INFORMATION
Design Features
ͻ ϭΗƐƵĐƟŽŶΘĚŝƐĐŚĂƌŐĞƉŽƌƚƐ
ͻ ϭϱW^/;ϭĂƌͿŵĂdžŝŵƵŵŽƵƚůĞƚƉƌĞƐƐƵƌĞ
ͻ WŽƐŝƟǀĞĚŝƐƉůĂĐĞŵĞŶƚƐĞůĨƉƌŝŵŝŶŐĚĞƐŝŐŶ
ͻ ϴΗ,ŐĚƌLJůŝŌ;ϵĨĞĞƚŽĨǁĂƚĞƌͿ
ͻ ϮϲϬϬZWDϭϰ,W;ϭϴϱtĂƩƐͿŵŽƚŽƌŽƉƟŽŶƐ
• 12 VDC rated at 20 amps
ͻ ϭϮsƌĂƚĞĚĂƚϮϬĂŵƉƐdžƉůŽƐŝŽŶWƌŽŽĨh>>ŝƐƚĞĚ
ͻ ϭϮsƌĂƚĞĚĂƚϮϬĂŵƉƐĞƌƟĮĞĚ
ͻ ϮϰsƌĂƚĞĚĂƚϭϬĂŵƉƐdžƉůŽƐŝŽŶWƌŽŽĨh>>ŝƐƚĞĚ
ͻ ϭϭϱsϲϬ,njƌĂƚĞĚĂƚϮϱĂŵƉƐ
ͻ ϭϭϱsƌĂƚĞĚĂƚϮϱĂŵƉƐdžƉůŽƐŝŽŶWƌŽŽĨh>>ŝƐƚĞĚ
ͻ dŚĞƌŵĂůŽǀĞƌůŽĂĚƉƌŽƚĞĐƟŽŶŽĨƚŚĞŵŽƚŽƌ
ͻ WŽǁĞƌĂďůĞƐ
Ͳ ϭϮsϮϬ;ϲŵͿƉŽǁĞƌĐĂďůĞǁŝƚŚďĂƩĞƌLJĐůŝƉƐǁϯϬ
amp fuse
Ͳ Ϯϰsϭϱ;ϰϲŵͿƉŽǁĞƌĐĂďůĞ;ŶŽĐůŝƉƐŽƌĨƵƐĞͿ
Ͳ ϭϭϱsϲϲ;ϮŵͿƉŽǁĞƌĐĂďůĞǁŝƚŚϯͲƉƌŽŶŐŐƌŽƵŶĚĞĚ
ƉůƵŐͲŝŶĐŽŶŶĞĐƚŽƌ;ƐƚĚŵŽƚŽƌŶŽŶͲh>Ϳ
Ͳ ϭϭϱsϭϮ;ϯϳŵͿƉŽǁĞƌĐĂďůĞǁŝƚŚϯͲƉƌŽŶŐŐƌŽƵŶĚĞĚ
ƉůƵŐͲŝŶĐŽŶŶĞĐƚŽƌ;džƉůŽƐŝŽŶWƌŽŽĨh>>ŝƐƚĞĚDŽƚŽƌͿ
ͻ DĂdžŝŵƵŵƉĂƌƟĐůĞƐŝnjĞƵƉƚŽϬϭϬϬΗĚŝĂŵĞƚĞƌ
ͻ WƵŵƉĐĂŶƌƵŶĚƌLJǁŝƚŚŽƵƚĚĂŵĂŐĞ
ͻ ,ĂŶĚůĞƐǀŝƐĐŽƐŝƟĞƐƵƉƚŽϯϳϬϬW^;ƐĞĞƉĂŐĞϰͿ
ͻ ĂŶƉƵŵƉƐŚĞĂƌƐĞŶƐŝƟǀĞŇƵŝĚƐ
ͻ KƉĞƌĂƟŶŐdĞŵƉĞƌĂƚƵƌĞZĂŶŐĞͲϭϬȗ&;ͲϮϯȗͿƚŽϭϯϬȗ&;ϱϰȗͿ
ͻ DĂdžŝŵƵŵϯϬŵŝŶƵƚĞĚƵƚLJĐLJĐůĞNOTĨŽƌĐŽŶƟŶƵŽƵƐ
ŽƉĞƌĂƟŽŶ
ͻ DĂdžŝŵƵŵƐŽƵŶĚůĞǀĞůϳϲϲĚ
&ůƵŝĚŽŵƉĂƟďŝůŝƚLJ
dŚĞϰϬϬ^ĞƌŝĞƐƉƵŵƉŝƐĐŽŵƉĂƟďůĞǁŝƚŚŵŽƐƚĂŐƌŝĐƵůƚƵƌĂůand
industrial chemicals, and lubricants. Model numbers reference
the diaphragm material. Always refer to the Sotera Chemical
ZĞƐŝƐƚĂŶĐĞ'ƵŝĚĞĂƚƐŽƚĞƌĂĐŽŵƚŽĚĞƚĞƌŵŝŶĞƉƌŽƉĞƌŵĂƚĞƌŝĂůƐ
ŽĨĐŽŶƐƚƌƵĐƟŽŶĨŽƌƚŚĞŇƵŝĚƐLJŽƵƉƵŵƉ
ͻ DŽĚĞůƐƚŚĂƚďĞŐŝŶǁŝƚŚ^^;ĞdžĂŵƉůĞ^^ϰϭϱͿĐŽŶƚĂŝŶ
Santoprene®diaphragms designed for use with chemicals.*
•DŽĚĞůƐƚŚĂƚďĞŐŝŶǁŝƚŚ&Z;ĞdžĂŵƉůĞ&ZϰϭϬͿĐŽŶƚĂŝŶ
Hytrel®diaphragms designed for use with oils and
ůƵďƌŝĐĂƟŶŐŇƵŝĚƐ
WARNING! This pump shall not be used to fuel any
ǀĞŚŝĐůĞƐŽƌĂŝƌĐƌĂŌ
WARNING! dŚŝƐƉƵŵƉŝƐŶŽƚƐƵŝƚĞĚĨŽƌƵƐĞǁŝƚŚŇƵŝĚƐ
ĨŽƌŚƵŵĂŶĐŽŶƐƵŵƉƟŽŶ
WARNING! TŽĞŶƐƵƌĞƐĂĨĞĂŶĚƉƌŽƉĞƌŽƉĞƌĂƟŽŶŽĨ
LJŽƵƌĞƋƵŝƉŵĞŶƚŝƚŝƐĐƌŝƟĐĂůƚŽƌĞĂĚĂŶĚĂĚŚĞƌĞƚŽĂůůŽĨ
ƚŚĞĨŽůůŽǁŝŶŐƐĂĨĞƚLJǁĂƌŶŝŶŐƐĂŶĚƉƌĞĐĂƵƟŽŶƐ
/ŵƉƌŽƉĞƌŝŶƐƚĂůůĂƟŽŶŽƌƵƐĞŽĨƚŚŝƐƉƌŽĚƵĐƚĐĂŶĐĂƵƐĞ
ƐĞƌŝŽƵƐďŽĚŝůLJŝŶũƵƌLJŽƌĚĞĂƚŚ
WARNING! Electrical wiring should be performed
KE>zďLJĂůŝĐĞŶƐĞĚĞůĞĐƚƌŝĐŝĂŶŝŶĐŽŵƉůŝĂŶĐĞǁŝƚŚůŽĐĂů
ƐƚĂƚĞĂŶĚŶĂƟŽŶĂůĞůĞĐƚƌŝĐĂůĐŽĚĞEE^/E&WϳϬ
E&WϯϬĂŶĚE&WϯϬĂƐĂƉƉƌŽƉƌŝĂƚĞƚŽƚŚĞŝŶƚĞŶĚĞĚ
ƵƐĞŽĨƚŚĞƉƵŵƉdŚƌĞĂĚĞĚƌŝŐŝĚĐŽŶĚƵŝƚƐĞĂůĞĚĮƫŶŐƐ
and conductor seal should be used where applicable.
dŚĞƉƵŵƉŵƵƐƚďĞƉƌŽƉĞƌůLJŐƌŽƵŶĚĞĚ/ŵƉƌŽƉĞƌ
ŝŶƐƚĂůůĂƟŽŶŽƌƵƐĞŽĨƚŚŝƐƉƵŵƉĐĂŶƌĞƐƵůƚŝŶƐĞƌŝŽƵƐ
ďŽĚŝůLJŝŶũƵƌLJŽƌĚĞĂƚŚ
dŚĞϰϬϬ^ĞƌŝĞƐƉƵŵƉŝƐEKdĐŽŵƉĂƟďůĞǁŝƚŚ
ͻ ^ƚƌŽŶŐĂĐŝĚƐ;Ɖ,ŽĨϯϱŽƌďĞůŽǁͿ
ͻ ^ƚƌŽŶŐďĂƐĞƐ;Ɖ,ĂďŽǀĞϭϮͿ
ͻ &ůĂŵŵĂďůĞŇƵŝĚƐ;ŇĂƐŚƉŽŝŶƚďĞůŽǁϭϬϬȗ&ϯϴȗͿ
ͻ ůĞĂĐŚ;^ŽĚŝƵŵ,LJƉŽĐŚůŽƌŝƚĞͿ
WARNING! The pump motor is equipped with thermal
ŽǀĞƌůŽĂĚƉƌŽƚĞĐƟŽŶ/ĨŽǀĞƌŚĞĂƚĞĚŝƚǁŝůůƐŚƵƚŝƚƐĞůĨŽī
ǁŝƚŚŽƵƚĂŶLJĚĂŵĂŐĞƚŽƚŚĞǁŝŶĚŝŶŐƐĞƐƵƌĞƚŽƚƵƌŶŽī
the pump power if this occurs. As the motor cools, it will
start without warning if power is on.
ΎdžĐĞƉƟŽŶDŽĚĞů^^ϰϭϵyϲϲϱ
tĞƩĞĚDĂƚĞƌŝĂůƐ
ůǁĂLJƐƌĞĨĞƌƚŽŚĞŵŝĐĂůZĞƐŝƐƚĂŶĐĞ'ƵŝĚĞĂƚƐŽƚĞƌĂĐŽŵĨŽƌ
ƐƉĞĐŝĮĐĐŽŵƉĂŝďŝůŝƚLJŝŶĨŽƌŵĂƟŽŶ
•WŽůLJƉƌŽƉLJůĞŶĞďŽĚLJĂŶĚǀĂůǀĞƐ
• Stainless Steel fasteners
•,ĂƐƚĞůůŽLJĐŚĞĐŬǀĂůǀĞƐƉƌŝŶŐƐ
•,LJƚƌĞůƵŶĂͲEWDĂŶĚ&ůŽƵƌŽĐĂƌďŽŶƐĞĂůƐ
• Santoprene and Hytrel Diaphragms
1

MECHANICAL INSTALLATION
IMPORTANT! dŽŵĂdžŝŵŝnjĞƉĞƌĨŽƌŵĂŶĐĞĂŶĚůŽŶŐĞǀŝƚLJ
ŽĨLJŽƵƌŶĞǁϰϬϬƐĞƌŝĞƐƉƵŵƉ
ŽŶŽƚŽǀĞƌƟŐŚƚĞŶŶŽŶͲŵĞƚĂůůŝĐĮƫŶŐƐ
dĂŶŬƐĂŶĚĐŽŶƚĂŝŶĞƌƐŵƵƐƚďĞǀĞŶƚĞĚƚŽƉƌĞǀĞŶƚ
collapses.
Do not use the pump for the structural support of
the piping system. Be certain the system components
ĂƌĞƉƌŽƉĞƌůLJƐƵƉƉŽƌƚĞĚƚŽƉƌĞǀĞŶƚƐƚƌĞƐƐŽŶƚŚĞ
ƉƵŵƉƉĂƌƚƐ^ƵĐƟŽŶĂŶĚĚŝƐĐŚĂƌŐĞĐŽŶŶĞĐƟŽŶƐƐŚŽƵůĚ
ďĞŇĞdžŝďůĞĐŽŶŶĞĐƟŽŶƐ;ƐƵĐŚĂƐŚŽƐĞͿŶŽƚƌŝŐŝĚƉŝƉĞĚ
ĂŶĚƐŚŽƵůĚďĞĐŽŵƉĂƟďůĞǁŝƚŚƚŚĞƐƵďƐƚĂŶĐĞďĞŝŶŐ
pumped.
^ƵĐƟŽŶ/ŶƐƚĂůůĂƟŽŶĞƐƚWƌĂĐƟĐĞƐ
Ͳ hƐĞĂϭϬŵĞƐŚƐĐƌĞĞŶ;ŽƌŚŝŐŚĞƌŵĞƐŚͿŽŶƚŚĞ
ƐƵĐƟŽŶŝŶůĞƚŝĨƚŚĞƌĞĂƌĞƐŽůŝĚƐŽƌĚĞďƌŝƐŝŶƚŚĞŇƵŝĚƚŽ
be pumped.
Ͳ ^ƵĐƟŽŶůŝŌƐŚŽƵůĚŶŽƚĞdžĐĞĞĚϵĨĞĞƚ;ϮϳŵͿĨŽƌ
water.
Ͳ ^ƵĐƟŽŶƉŝƉĞƐŚŽƵůĚďĞϭΗĚŝĂŵĞƚĞƌŽƌůĂƌŐĞƌ/ƚ
ƐŚŽƵůĚƚĞƌŵŝŶĂƚĞϮΗĨƌŽŵƚŚĞďŽƩŽŵŽĨƚŚĞƚĂŶŬ
ƵŶůĞƐƐƚŚĞŇƵŝĚŝƐŬŶŽǁŶƚŽŚĂǀĞŶŽĐŽŶƚĂŵŝŶĂŶƚƐ
-^ƵĐƟŽŶŚŽƐĞƐŚŽƵůĚďĞƌĞŝŶĨŽƌĐĞĚƚŽƉƌĞǀĞŶƚ
collapse.
ŝƐĐŚĂƌŐĞ/ŶƐƚĂůůĂƟŽŶĞƐƚWƌĂĐƟĐĞƐ
Ͳ hƐĞĂƚůĞĂƐƚϭΗĚŝƐĐŚĂƌŐĞŚŽƐĞ
Ͳ hƐĞĐŽŵƉĂƟďůĞŚŽƐĞ
WDĨŽƌĐŚĞŵŝĐĂůƐ
EŝƚƌŝůĞ;ƵŶĂͲEͿĨŽƌŽŝůƐĂŶĚůƵďƌŝĐĂŶƚƐ
>ŽŶŐŚŽƐĞƐǁŝůůƌĞĚƵĐĞŇŽǁ&ŽƌďĞƐƚƉĞƌĨŽƌŵĂŶĐĞ
ƵƐĞĚŽǁŶƐƚƌĞĂŵĐŽŵƉŽŶĞŶƚƐĂŶĚŽƌĂĐĐĞƐƐŽƌŝĞƐ
ƚŚĂƚŵŝŶŝŵŝnjĞƌĞƐƚƌŝĐƟŽŶŽĨŇŽǁ^ĞĞsŝƐĐŽƐŝƚLJ
ŽƌƌĞĐƟŽŶŚĂƌƚŽŶƉĂŐĞϰƚŽĞƐƟŵĂƚĞŇŽǁƌĂƚĞ
ďĂƐĞĚŽŶŇƵŝĚǀŝƐĐŽƐŝƚLJĂŶĚŚŽƐĞůĞŶŐƚŚ
2
WARNING! dŚƌĞĂĚĞĚƉŝƉĞũŽŝŶƚƐĂŶĚĐŽŶŶĞĐƟŽŶƐŵƵƐƚ
be sealed with appropriate sealeant or sealant tape to
ƉƌĞǀĞŶƚƉŽƐƐŝďůĞůĞĂŬƐ
WARNING!/ŶŵŽďŝůĞƚĂŶŬĂƉƉůŝĐĂƟŽŶƐďĞƐƵƌĞƚŚĞ
ƚĂŶŬŝƐƉƌŽƉĞƌůLJƐĞĐƵƌĞĚƐŽŝƚĐĂŶŶŽƚƐŚŝŌŽƌŵŽǀĞ
whether the tank is empty or full.
CAUTION!ŽŶŽƚƵƐĞĂĚĚŝƟŽŶĂůĐŚĞĐŬǀĂůǀĞƐŽƌĨŽŽƚ
ǀĂůǀĞƐƵŶůĞƐƐƚŚĞLJŚĂǀĞĂƉƌŽƉĞƌƉƌĞƐƐƵƌĞƌĞůŝĞĨǀĂůǀĞ
ďƵŝůƚŝŶƚŽƚŚĞŵEŽƚĞƚŚĂƚĂĚĚŝƟŽŶĂůĐŚĞĐŬǀĂůǀĞƐ
ǁŝůůƌĞĚƵĐĞƌĂƚĞŽĨŇŽǁ
•
•
•
•
•
CAUTION! DC powered pumps are designed to operate
ŽŶĞŝƚŚĞƌϭϮŽƌϮϰs;ĚĞƉĞŶĚŝŶŐŽŶŵŽĚĞůͿtŚĞƌĞ
ĂƉƉůŝĐĂďůĞƵƐĞƚŚĞƐƵƉƉůŝĞĚďĂƩĞƌLJĐĂďůĞƚŽƐƵƉƉůLJƉŽǁĞƌ
ƚŽƚŚĞƉƵŵƉĨƌŽŵĂϭϮŽƌϮϰsďĂƩĞƌLJϯϬĂŵƉĨƵƐĞ
;ϮϬĂŵƉĨƵƐĞŽŶϮϰsŵŽƚŽƌƐͿƐŚŽƵůĚďĞŝŶƐƚĂůůĞĚŽŶ
ƚŚĞďĂƩĞƌLJĐĂďůĞ;ƐĞĞǁŝƌŝŶŐĚŝĂŐƌĂŵďĞůŽǁͿƚŽƉƌŽƚĞĐƚ
the wire in case of electrical short.
ELECTRICAL INSTALLATION
DANGER! Be certain the power switch is “OFF” prior to
ĐŽŶŶĞĐƟŶŐƚŚĞďĂƩĞƌLJĐůĂŵƉƐƉŽǁĞƌĐĂďůĞƐƚŽƚŚĞ
ƉŽǁĞƌƐŽƵƌĐĞƚŽƉƌĞǀĞŶƚƵŶĞdžƉĞĐƚĞĚƐƚĂƌƟŶŐŽĨƚŚĞ
ŵŽƚŽƌhŶĞdžƉĞĐƚĞĚŵŽƚŽƌƐƚĂƌƚĐĂŶĐĂƵƐĞƵŶŝŶƚĞŶĚĞĚ
ĚŝƐĐŚĂƌŐĞŽĨŇƵŝĚĐƌĞĂƟŶŐĞdžƉůŽƐŝŽŶĮƌĞĐŚĞŵŝĐĂůƐƉŝůů
hazards.
WARNING! NEVER disconnect the power cable while
pump is switched on. >tz^ƐǁŝƚĐŚƚŚĞƉƵŵƉŽī
WZ/KZƚŽĚŝƐĐŽŶŶĞĐƟŶŐĂůůƚŚĞďĂƩĞƌLJĐůĂŵƉƐŽƌƉůƵŐ
ĨƌŽŵƚŚĞƉŽǁĞƌƐŽƵƌĐĞ Electrical shorts, sparks, or
unexpected start up can occur.
/ŶƐƉĞĐƚƉŽǁĞƌĐĂďůĞďĞĨŽƌĞĞĂĐŚƵƐĞĂŵĂŐĞƚŽƚŚĞŽƵƚĞƌ
jacket of the cable that exposes wiring requires replacement of
the power cable. The power cable terminates in black and red
ĐůĂŵƉƐWƵŵƉƐǁŝƚŚdžƉůŽƐŝŽŶWƌŽŽĨŵŽƚŽƌƐĂůƐŽĐŽŵĞǁŝƚŚĂ
ground wire.
/ĨƐŽĞƋƵŝƉƉĞĚƚŚĞŐƌŽƵŶĚǁŝƌĞƐŚŽƵůĚďĞĐŽŶŶĞĐƚĞĚĮƌƐƚ
ŽŶŶĞĐƚƚŚĞŐƌŽƵŶĚǁŝƌĞƚŽƚŚĞǀĞŚŝĐůĞĐŚĂƐƐŝƐŽƌĞĂƌƚŚ
ground. DO NOTĐŽŶŶĞĐƚƚŚĞŐƌŽƵŶĚǁŝƌĞƚŽƚŚĞŶĞŐĂƟǀĞ
power source post.
EĞdžƚĐŽŶŶĞĐƚƚŚĞďůĂĐŬ;ŶĞŐĂƟǀĞͿĐůĂŵƉƚŽƚŚĞŶĞŐĂƟǀĞ
post of the DC power source.
ŽŶŶĞĐƚƚŚĞƌĞĚ;ƉŽƐŝƟǀĞͿĐůĂŵƉƚŽƚŚĞƉŽƐŝƟǀĞƉŽƐƚůĂƐƚ
1.
2.
ϯ
WŽǁĞƌ
ĂƌƚŚ
Chassis
'ƌŽƵŶĚ
123
WŽǁĞƌ
WARNING! ůĞĐƚƌŝĐĂůǁŝƌŝŶŐƐŚŽƵůĚďĞƉĞƌĨŽƌŵĞĚKE>z
by a licensed electrician in compliance with local, state,
ĂŶĚŶĂƟŽŶĂůĞůĞĐƚƌŝĐĂůĐŽĚĞEE^/E&WϳϬE&WϯϬ
ĂŶĚE&WϯϬĂƐĂƉƉƌŽƉƌŝĂƚĞƚŽƚŚĞŝŶƚĞŶĚĞĚƵƐĞŽĨƚŚĞ
pump. dŚĞƉƵŵƉŵƵƐƚďĞƉƌŽƉĞƌůLJŐƌŽƵŶĚĞĚ/ŵƉƌŽƉĞƌ
ŝŶƐƚĂůůĂƟŽŶŽƌƵƐĞŽĨƚŚŝƐƉƵŵƉĐĂŶƌĞƐƵůƚŝŶƐĞƌŝŽƵƐďŽĚŝůLJ
ŝŶũƵƌLJŽƌĚĞĂƚŚ
'ƌĞĞŶ Black Red
•
OPTIONS
•ϴϮϱŽƌϴϱϬĚŝŐŝƚĂůŵĞƚĞƌƐǁŽƉƟŽŶĂůƉƵůƐĞŽƵƚƉƵƚ
•ϮEWdŵĞƚĂůůŝĐŽƌŶŽŶͲŵĞƚĂůůŝĐŝŶůĞƚďƵŶŐ
•tƌĂƉĂƌŽƵŶĚƚƵďƵůĂƌŵŽƵŶƟŶŐĨƌĂŵĞ
•h>ůŝƐƚĞĚdžƉůŽƐŝŽŶWƌŽŽĨDŽƚŽƌƐ
•ĞƌƟĮĞĚDŽƚŽƌƐ
• Santoprene®or Hytrel®diaphragm

ϯ
ĞƐƚWƌĂĐƟĐĞƐ
ZĞŐƵůĂƌŵĂŝŶƚĞŶĂŶĐĞŝƐĐƌŝƟĐĂůƚŽŵĂŝŶƚĂŝŶŐƉĞƌĨŽƌŵĂŶĐĞĂŶĚ
extending the life of your 400 series pump.
ZŽƵƟŶĞŶŶƵĂůDĂŝŶƚĞŶĂŶĐĞ or as needed.
;ZĞĨĞƌĞŶĐĞƉĂŐĞϱĨŽƌŝƚĞŵŶƵŵďĞƌƐͿ
ϭ dŝŐŚƚĞŶĂůůĞdžƚĞƌŶĂůƚŽƌdžŚĞĂĚƐĐƌĞǁƐƚŽϳϱŝŶůďƐ
;ŝƚĞŵƐϵΘϭϳͿ
2. Drain oil through sight caps and replace oil with
ĂƉƉƌŽdžŝŵĂƚĞůLJϭϲŽƵŶĐĞƐŽĨĂƵƚŽŵŽƟǀĞŐƌĂĚĞ^ϯϬt
ƚŚƌŽƵŐŚŽŶĞŽĨƚŚĞƐŝŐŚƚĐĂƉŚŽůĞƐdŚĞŽŝůůĞǀĞůƐŚŽƵůĚďĞ
ůĞǀĞůǁŝƚŚƚŚĞďŽƩŽŵĞĚŐĞŽĨƚŚĞƐŝŐŚƚĐĂƉƐ;ŝƚĞŵϯͿ
located on the front of the pump body.
EKdůǁĂLJƐĐŚĞĐŬŽŝůůĞǀĞůǁŚĞŶƚŚĞƉƵŵƉŝƐůĞǀĞů
EKd/ĨĞdžƚĞƌŶĂůƚŽƌdžŚĞĂĚƐĐƌĞǁƐ;ŝƚĞŵƐϵΘϭϳͿĂƌĞƌĞŵŽǀĞĚ
ŚĂŶĚƐƚĂƌƚĂŶĚƟŐŚƚĞŶƚŽϳϱŝŶůďƐdŝŐŚƚĞŶŵŽƚŽƌŇĂŶŐĞŚĞdž
head screws to 50 in lbs.
CAUTION! All pumps should operate at the rated
ŶĂŵĞƉůĂƚĞǀŽůƚĂŐĞƉŽǁĞƌƐŚŽƵůĚďĞƐƵƉƉůŝĞĚƚŽ
the pump from a dedicated circuit with 15 amp circuit
ƉƌŽƚĞĐƟŽŶEŽŽƚŚĞƌĞƋƵŝƉŵĞŶƚƐŚŽƵůĚďĞƉŽǁĞƌĞĚ
ďLJƚŚŝƐĐŝƌĐƵŝƚtŝƌŝŶŐŵƵƐƚďĞŽĨƐƵĸĐŝĞŶƚƐŝnjĞƚŽĐĂƌƌLJ
ƚŚĞĐŽƌƌĞĐƚĐƵƌƌĞŶƚĨŽƌƚŚĞƉƵŵƉ;ŵŝŶŝŵƵŵϭϮŐĂƵŐĞͿ
sŽůƚĂŐĞĚƌŽƉǁŝůůǀĂƌLJǁŝƚŚĚŝƐƚĂŶĐĞƚŽƉƵŵƉĂŶĚƐŝnjĞŽĨ
ǁŝƌĞƌĞĨĞƌƚŽƚŚĞEĂƟŽŶĂůůĞĐƚƌŝĐĂůŽĚĞ;EͿŽƌůŽĐĂů
ĐŽĚĞƐĨŽƌǀŽůƚĂŐĞĚƌŽƉĐŽŵƉĞŶƐĂƟŽŶƚŽďĞƐƵƌĞLJŽƵĂƌĞ
ƵƐŝŶŐƚŚĞĐŽƌƌĞĐƚƐŝnjĞǁŝƌĞĨŽƌLJŽƵƌĂƉƉůŝĐĂƟŽŶ
KŶůLJ
ͻ ϭϭϱsϲϬ,njϮϱŵƉƐϭϰ,Ɖ;ϭϴϱǁĂƩƐͿŵŽƚŽƌƐƚĚ
ͻ ϭϭϱsϲϬ,njϮϱŵƉƐϭϰ,Ɖ;ϭϴϱǁĂƩƐͿŵŽƚŽƌ
džƉůŽƐŝŽŶWƌŽŽĨh>>ŝƐƚĞĚ
A. All wiring must be done by a licensed electrician in
ĂĐĐŽƌĚĂŶĐĞǁŝƚŚĂƉƉƌŽǀĞĚĞůĞĐƚƌŝĐĂůĐŽĚĞƐ
 WŽǁĞƌŵƵƐƚďĞƐƵƉƉůŝĞĚďLJĂůŝĐĞŶƐĞĚĞůĞĐƚƌŝĐŝĂŶŝŶ
ĂĐĐŽƌĚĂŶĐĞǁŝƚŚĂƉƉƌŽǀĞĚĞůĞĐƚƌŝĐĂůĐŽĚĞƐ
C. Circuit must be grounded.
 WŽǁĞƌĐĂďůĞŵƵƐƚďĞƉƌŽƚĞĐƚĞĚĨƌŽŵƐŚĂƌƉĞĚŐĞƐ
tZE/E'ŽEKdĚŝƐĂďůĞŐƌŽƵŶĚƉƌŽŶŐZĞŵŽǀŝŶŐ
or bypassing the ground prong on a plug eliminates
ƚŚĞŐƌŽƵŶĚĐŽŶŶĞĐƟŽŶůǁĂLJƐƉůƵŐƚŚĞƉƵŵƉŝŶƚŽĂŶ
ĂƉƉƌŽǀĞĚŐƌŽƵŶĚĞĚĞůĞĐƚƌŝĐĂůŽƵƚůĞƚĨŽƌƐĂĨĞŽƉĞƌĂƟŽŶ
'ƌŽƵŶĚWƌŽŶŐ
WARNING! DO NOT ĚŝƐĂƐƐĞŵďůĞƚŚĞLJŽŬĞĂƐƐĞŵďůLJ/ƚ
is under extreme pressure, and serious injury or death
ŵĂLJƌĞƐƵůƚ
WARNING! ůǁĂLJƐŇƵƐŚƉƵŵƉĐŽŵƉůĞƚĞůLJƉƌŝŽƌƚŽĂŶLJ
ƐĞƌǀŝĐĞŽƌĚŝƐĂƐƐĞŵďůLJhƐĞǁĂƚĞƌŽƌĂŶĂƉƉƌŽƉƌŝĂƚĞ
ŇƵƐŚŝŶŐŇƵŝĚĨŽƌƚŚĞŇƵŝĚƐďĞŝŶŐƉƵŵƉĞĚDO NOT USE
PRESSURIZED WATER OR PRESSURIZED AIRƚŽŇƵƐŚ
your Sotera Systems pumps. Damage to the equipment
ǁŝůůŽĐĐƵƌŝĨŇƵƐŚǁĂƚĞƌƉƌĞƐƐƵƌĞĞdžĐĞĞĚƐϭϱƉƐŝ;ϭďĂƌͿ
/ŶƐƚĞĂĚƐƵďŵĞƌŐĞƚŚĞƐƵĐƟŽŶƚƵďĞŽƌŝŶůĞƚĂĚĂƉƚĞƌŝŶ
ĐůĞĂŶǁĂƚĞƌĂŶĚĚŝƐƉĞŶƐĞǁĂƚĞƌďLJŽƉĞƌĂƟŶŐƚŚĞƉƵŵƉ
ŝƐƉŽƐĞŽĨƚŚĞŇƵƐŚǁĂƚĞƌƉƌŽƉĞƌůLJŌĞƌŇƵƐŚŝŶŐƉƵŵƉ
ĂŝƌƚŽƌĞŵŽǀĞĂƐŵƵĐŚǁĂƚĞƌĂƐƉŽƐƐŝďůĞ
IMPORTANT! Do not allow chemicals to remain in the
ƉƵŵƉĨŽƌĂŶLJĞdžƚĞŶĚĞĚƉĞƌŝŽĚŽĨƟŵĞǁŚĞƌĞďLJƚŚĞ
chemicals area allowed to “dry out.” Thoroughly rinse
ƉƵŵƉĂŶĚŵĞƚĞƌďLJŇƵƐŚŝŶŐƚŚĞƉƵŵƉǁŝƚŚǁĂƚĞƌŽƌ
ĂƉƉƌŽƉƌŝĂƚĞŇƵƐŚŝŶŐŇƵŝĚ
IMPORTANT! dŚĞƉƵŵƉďŽĚLJŝƐĮůůĞĚǁŝƚŚŽŝůĂƚƚŚĞ
ĨĂĐƚŽƌLJƚŽůƵďƌŝĐĂƚĞƚŚĞŝŶƚĞƌŶĂůŐĞĂƌĚƌŝǀĞŵĞĐŚĂŶŝƐŵ
for the diaphragms. Certain repair and maintenance
procedures require draining of the oil, while others do
ŶŽƚ/ĨLJŽƵŶĞĞĚƚŽĚƌĂŝŶƚŚĞŽŝůƌĞŵŽǀĞŽŶĞŇƵŝĚƐŝŐŚƚ
ĐĂƉ;ŝƚĞŵϯϬͿĨƌŽŵƚŚĞƉƵŵƉďŽĚLJ^ƚĂŶĚƚŚĞƉƵŵƉ
ŽŶŝƚƐĞŶĚĂŶĚĚƌĂŝŶƚŚĞŽŝůǀŝĂƚŚĞƐŝŐŚƚĐĂƉƉŽƌƚŝŶƚŽĂ
ĐŽŶƚĂŝŶĞƌĂƉƉƌŽǀĞĚĨŽƌƐƚĂŶĚĂƌĚϯϬtŵŽƚŽƌŽŝůůǁĂLJƐ
ƵƐĞŶĞǁŽŝůĂŌĞƌĚƌĂŝŶŝŶŐ
ŝĂƉŚƌĂŐŵƐƐĞŵďůLJŚĞĐŬsĂůǀĞZĞƉůĂĐĞŵĞŶƚ
IMPORTANT! ŝĂƉŚƌĂŐŵƐĂŶĚĐŚĞĐŬǀĂůǀĞĂƐƐĞŵďůŝĞƐ
ĐĂŶďĞƐĞƌǀŝĐĞĚǁŝƚŚŽƵƚƌĞŵŽǀŝŶŐŽŝůĨƌŽŵƉƵŵƉďŽĚLJďLJ
ƐĞƌǀŝĐŝŶŐŽŶĞƐŝĚĞĂƚĂƟŵĞǁŝƚŚĚŝĂƉŚƌĂŐŵĨĂĐŝŶŐƵƉ/ƚ
is important during this procedure to make sure no debris
or contaminants fall into the oil.
1. ZĞŵŽǀĞϴĚŝĂƉŚƌĂŐŵĐŽǀĞƌƐĐƌĞǁƐ;dŽƌdždϯϬͿĂŶĚ
ĚŝĂƉŚƌĂŐŵĐŽǀĞƌ;ŝƚĞŵϵͿ
Ϯ ZĞŵŽǀĞƌĞƚĂŝŶĞƌƐĐƌĞǁƐ;ŝƚĞŵϮϲͿĂŶĚŽͲƌŝŶŐƐ;ŝƚĞŵϮϱͿ
;WŚŝůůŝƉƐ,ĞĂĚηϮͿ
ϯ ZĞŵŽǀĞĚŝĂƉŚƌĂŐŵĂƐƐĞŵďůLJďLJƉƵůůŝŶŐĐŚĞĐŬǀĂůǀĞƐŽƵƚ
of pump body; ďĞĐĂƌĞĨƵůŶŽƚƚŽĚĂŵĂŐĞƐƵƌĨĂĐĞŽĨďŽĚLJ
ϰ /ŶƐƚĂůůŶĞǁĚŝĂƉŚƌĂŐŵĂƐƐĞŵďůLJŝŶƚŚĞƐĂŵĞŽƌŝĞŶƚĂƟŽŶ
ĂƐƚŚĞŽŶĞƚŚĂƚǁĂƐƌĞŵŽǀĞĚ
ϱ /ŶƐĞƌƚĨŽƵƌƐĐƌĞǁƐ;ŝƚĞŵϮϲͿĂŶĚŽͲƌŝŶŐƐ;ŝƚĞŵϮϱͿŝŶƚŽ
ĚŝĂƉŚƌĂŐŵĂƐƐŚŽǁŶĂŶĚƟŐŚƚĞŶƚŽϯϱŝŶůďƐŽĨƚŽƌƋƵĞ
ϲ /ŶƐƚĂůůĚŝĂƉŚƌĂŐŵĐŽǀĞƌ;ŝƚĞŵϮϴͿHand startĂŶĚƟŐŚƚĞŶ
ƚŽƌdžŚĞĂĚƐĐƌĞǁƐƚŽϳϱŝŶůďƐ
CAUTION! USE CAREŝŶƌĞŵŽǀŝŶŐƚŚĞĚŝĂƉŚƌĂŐŵĂŶĚ
ĐŚĞĐŬǀĂůǀĞĂƐƐĞŵďůŝĞƐĨƌŽŵƚŚĞƉƵŵƉďŽĚLJƚŽĂǀŽŝĚ
damage to the pump body. DO NOT pry the diaphragm
ĐŚĞĐŬǀĂůǀĞĂƐƐĞŵďůLJĂǁĂLJĨƌŽŵƚŚĞƉƵŵƉďŽĚLJǁŝƚŚ
sharp or metal tools. Scratching or otherwise damaging
the pump body may cause leaks.
WARNING! ůǁĂLJƐƐǁŝƚĐŚƉƵŵƉŽīĂŶĚĚŝƐĐŽŶŶĞĐƚ
ĨƌŽŵƉŽǁĞƌƐŽƵƌĐĞƉƌŝŽƌƚŽƐĞƌǀŝĐŝŶŐ

dŽĨƵƌƚŚĞƌĚŝƐĂƐƐĞŵďůĞƉƵŵƉĂŌĞƌηϯĂďŽǀĞ
ϳ ZĞŵŽǀĞŵŽƚŽƌĂŶĚĚƌĂŝŶŽŝůŝĨĐŽŵƉůĞƚĞĚŝƐĂƐƐĞŵďůLJ
ŝƐƌĞƋƵŝƌĞĚ;ŵŽƚŽƌƌĞŵŽǀĂůŝŶƐƚƌƵĐƟŽŶƐďĞůŽǁͿ
ϴ ZĞŵŽǀĞϰƐĐƌĞǁƐ;ŝƚĞŵϵͿŚŽůĚŝŶŐďĞĂƌŝŶŐƉůĂƚĞ;ŝƚĞŵϴͿ
;dŽƌdždϯϬͿ
ϵ ZĞŵŽǀĞďĞĂƌŝŶŐƉůĂƚĞ;ŝƚĞŵϴͿĂŶĚƚŚƌƵƐƚƉůĂƚĞ;ŝƚĞŵϳͿ
ϭϬ ZĞŵŽǀĞĚƌŝǀĞƐŚĂŌ;ŝƚĞŵϲͿďĞĂƌŝŶŐ;ŝƚĞŵϱͿďĞĂƌŝŶŐ
ƌŝŶŐ;ŝƚĞŵϰͿĂŶĚLJŽŬĞĂƐƐĞŵďůLJ;ŝƚĞŵϮϯͿ
ƐƐĞŵďůLJŝŶƌĞǀĞƌƐĞŽƌĚĞƌHand startĂŶĚƟŐŚƚĞŶƚŽƌdžŚĞĂĚ
ƐĐƌĞǁƐƚŽϳϱŝŶůďƐ
WARNING! DO NOT disassemble the LJŽŬĞĂƐƐĞŵďůLJ
;ŝƚĞŵϮϯͿ/ƚŝƐƵŶĚĞƌĞdžƚƌĞŵĞƉƌĞƐƐƵƌĞĂŶĚƐĞƌŝŽƵƐ
ŝŶũƵƌLJŽƌĚĞĂƚŚŵĂLJƌĞƐƵůƚ
EKd^
ϭ ^hd/KE>K^^^
Test pump was mounted on a 55 gallon drum of
ŽŝůϭϮĨƵůů^KdZϭΗƐƵĐƟŽŶƉŝƉĞǁĂƐƵƐĞĚ
A longer or smaller diameter inlet pipe will lower
ƚŚĞŇŽǁƌĂƚĞ
Ϯ sZd/>,>K^^^
dĞƐƚŚŽƐĞǁĂƐŚŽƌŝnjŽŶƚĂůǁŝƚŚƉƵŵƉĚĚϯĨĞĞƚ
ŽĨŚŽƐĞĨŽƌĞĂĐŚϭĨŽŽƚŽĨǀĞƌƟĐĂůƌŝƐĞ
ϯ Kd,Z>K^^^
ůďŽǁƐƋƵŝĐŬͲĚŝƐĐŽŶŶĞĐƚƐƐǁŝǀĞůƐĂŶĚĐŚĞĐŬ
ǀĂůǀĞƐŝŶŽƵƚůĞƚŽƌŝŶůĞƚŚŽƐĞƐǁŝůůƌĞƐƚƌŝĐƚƚŚĞ
ŇŽǁĚĚƚŚĞĞƐƟŵĂƚĞĚůĞŶŐƚŚŽĨŚŽƐĞĨŽƌĞĂĐŚ
component used.
4
sŝƐĐŽƐŝƚLJŽƌƌĞĐƟŽŶŚĂƌƚ
DŽƚŽƌ'ĞĂƌƐƐĞŵďůLJZĞŵŽǀĂů;ZĞĨĞƌƚŽĞdžƉůŽĚĞĚ
ǀŝĞǁŽĨƉƵŵƉŽŶƉĂŐĞϱͿ
1. /ĨƉŽƐƐŝďůĞƉŽƐŝƟŽŶƉƵŵƉǁŝƚŚƐŝŐŚƚĐĂƉƐĚŽǁŶ
Ϯ ZĞŵŽǀĞĨŽƵƌƐĐƌĞǁƐ;ŝƚĞŵϭϳͿĂŶĚůŝŌŽƵƚŵŽƚŽƌŐĞĂƌ
ĂƐƐĞŵďůLJ;ŝƚĞŵƐϭϭͲϭϲͿ
ϯ ƌĂŝŶŽŝůĨƌŽŵƉƵŵƉŝĨĂĚĚŝƟŽŶĂůŵĂŝŶƚĞŶĂŶĐĞƚŽƉƵŵƉ
is required.
'ĞĂƌƐƐĞŵďůLJZĞƉůĂĐĞŵĞŶƚ
ϭ ZĞŵŽǀĞƐŝdžƐĐƌĞǁƐ;ŝƚĞŵϭϭͿĂŶĚƉƵůůŐĞĂƌĂƐƐĞŵďůLJ
ĨƌŽŵŵŽƚŽƌ;ŝƚĞŵϭϮͿ
Ϯ WƵůůĚƌŝǀĞŐĞĂƌ;ŝƚĞŵϭϯͿĂŶĚŬĞLJ;ŝƚĞŵϭϰͿĨƌŽŵŵŽƚŽƌ
ƐŚĂŌ
WARNING! DO NOT DISASSEMBLE GEAR ASSEMBLY.
WůĂŶĞƚŐĞĂƌƐĂŶĚƌŝŶŐŐĞĂƌĂƌĞŵĂƌŬĞĚĨŽƌƉƌŽƉĞƌĂƐƐĞŵďůLJ
and must not be altered. DO NOT ATTEMPT TO REPLACE
INDIVIDUAL PARTS. REPLACE ENTIRE ASSEMBLY WHEN
REQUIRED ;<ŝƚϰϬϬ&ϲϱϱϳͿ.
ŝĂƉŚƌĂŐŵƐƐĞŵďůLJŚĞĐŬsĂůǀĞZĞƉůĂĐĞŵĞŶƚ;ĐŽŶƚĚͿ