Spear & Jackson ProjectAir TA-COMP10 User manual

TA-COMP10
Direct Drive Compressor
Operating Manual

Index
Important Safety Instructions 2
Electrical Safety 2
Use of Extension Cords 2
General Safety Rules 3
Assembly & Operatin Instructions 4-5
Automatic On/Off Switch 6
Overload Protection 6
Reset Procedure 6
Pressure Re ulator 7
Pressure Gau es 7
Safety Valve 7
Shuttin Down Your Compressor 8
Environmental Responsibilities 8
Maintenance 8
The Compressor & Its Components 9
Trouble Shootin 10
1

Important Safet Instructions
When usin this product, basic safety precautions should always be followed, includin –
DO NOT OPERATE A COMPRESSOR WHEN UNDER THE
INFLUENCE OF ALCOHOL OR DRUGS.
1) Read all instructions prior to usin the product.
2) To reduce the risk of injury, close supervision is necessary when the compressor is in use near
children or infirm persons.
3) Know how to stop the compressor and be able to reduce the pressure immediately.
4) Be completely familiar with all the controls.
5) Do not wear loose clothin or jewelry as this could present a hazard.
6) Do not reach over machines with movin parts when in operation.
7) Maintain proper balance and footin at all times.
8) Do not use the compressor if the power cord shows any si ns of dama e or wear. Repair or replace
the dama ed cord before use.
9) Do not yank on the cord to disconnect it from the power point.
10) Keep the cord away from heat sources, oil and sharp rid es.
11) NEVER move the unit by pullin on the air hose. Use the handle provided at the front and on the rear
of the tank.
12) Keep the work area clean and tidy.
13) Keep the work area well lit.
14) Keep the work area well ventilated.
Electrical Safet .
This product should only ever be connected to a properly manufactured, fitted and earthed power outlet.
Use of Extension Cords
Use of an extension cord with this product is NOT RECOMMENDED.
Warning !
To reduce the risk of electrocution, keep all connections dr and off the
ground. Do not touch the plug with wet hands.
2

General Safet Rules.
1) Always wear ear and e e protection when you use this product, or are in the vicinity of the
product when it is use.
2) Do not use the compressor in areas near combustible materials, combustible fumes or dust.
3) Always use a respirator or mask when spray paintin or whenever there is a possibility vapors
may be inhaled. Read all instructions provided with the mask to ensure it provides adequate
protection a ainst inhalin harmful vapors.
4) DO NOT ALLOW CHILDREN TO OPERATE THE COMPRESSOR AT ANY TIME.
5) DO NOT MAKE ANY MODIFICATIONS TO THE UNIT OR ANY OF ITS COMPONENTS.
6) UNITS WITH BROKEN OR MISSING PARTS OR WITHOUT THE PROTECTIVE
HOUSING OR COVERS SHOULD NEVER BE OPERATED.
7) Do not leave the compressor unattended while the pressure switch is in the “I” (On) position.
8) Do not add or chan e oil while the compressor is in operation.
9) Use only the supplied or recommended lubricatin oil for the compressor
10) This compressor is fitted with an automatic “On/Off” switch. When the switch is in the “on” position,
the compressor may start operatin at any time when the pressure in the tank falls below the preset
level of the pressure switch.
11) Disconnect all tools, fittin s, etc and drain tank of remainin air if leavin unattended for prolon ed
periods of time.
12) To reduce the risk of fire or explosion, never spray flammable liquids in a confined area.
13) Never directly inhale the compressed air produced by a compressor.
14) Do not use the air from the compressor for char in breathin /scuba tanks.
15) Do not use weldin equipment in close proximity to the compressor. Do not weld anythin to the air
tank of the compressor: this could dan erously weaken the tank and will void the warranty.
16) To avoid the risk of burns and injury from movin parts, do not operate the compressor with the
safety shield removed. Allow hot parts to cool before handlin or servicin .
17) Before transportin the compressor make sure that the pressurised air is bled from the tank and that
the compressor is firmly secured.
18) Protect the air hose and cord set from dama e. Inspect for weak or worn spots re ularly and replace if
necessary.
19) Never apply the outlet air of this compressor directly on to any part of a person’s body. Do not
attempt to block the air outlet with your fin er or any part of your body.
20) The tool must be used only for its prescribed purpose. Any use other than those mentioned in this
Manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any
dama e or injury resultin from such cases of misuse.
21) The manufacturer shall not be liable for any chan es made to the tool nor for any dama e resultin
from such chan es.
Warning !
In the event that an air line is cut or broken, the air suppl must be turned
off at the compressor.
3

Assembl & Operating Instructions.
1) Remove all parts from the carton and layout in a clear, level and dust free space.
2) Attach wheels and axle assemblies usin bolts, washers and nuts supplied.
Wheel Assembly.
3) Handle welded to tank.
Handle Assembly.
4) Attach rubber feet with hardware supplied.
Rubber Foot Assembly
5) Attach air filter supplied (as shown) to air inlet on the side of the pump.
No Air Filter Fitted Air Filter Air Filter Fitted
4

6) Ensure oil is added from the bottle supplied until the marker in the si ht lass is level with the red
indicator line.
Si ht Glass Empty Si ht Glass Overfull Si ht Glass Correct Si ht Glass
7) When the correct amount of oil has been added, screw the BREATHER PLUG SUPPLIED back
into position as shown below. DO NOT OVERTIGHTEN.
Correct Positionin of Breather Plu
8) Before connecting the compressor to the power outlet, check for broken components and an
damage to the power cord.
9) Make sure the pressure switch is in the “On” or “Off” position.
10) Plu the unit into a properly fitted and earthed power outlet.
11) Attach the desired tool to the end of the air hose.
12) Turn the switch to the “I” or “On” position.
5

Automatic On / Off
The compressor is equipped with an automatic On/Off pressure switch. The compressor will only run when
the switch is in the “I” or “On” position. Once the tank has reached the maximum preset pressure, the
pump will automaticall shut off. The pump will automaticall turn back on once the pressure in the tank
drops below the minimum preset pressure.
The maximum and minimum pressures are set at the factor . An attempt
b the operator to change them will void the warrant of the product .
Overload Protection
This compressor is equipped with overload protection. In the event of a motor overload, the compressor will
cease to operate.
Possible Causes of Motor Overload are as follows:
1) Inadequate power supply.
2) Use of extension leads.
3) Overheatin .
4) Lack of lubricatin oil.
If such a shut down occurs, the Reset Procedure, as detailed below should be followed.
Reset Procedure
This compressor has a thermal cut off switch. If the compressor cuts out in anythin other than its normal
duty cycle, you must:
1) Disconnect compressor from power source.
2) Leave the unit to cool down for 30- 60 minutes
3) Restart the compressor as per normal.

6
Pressure Regulator
This compressor is fitted with an Air Pressure Re ulator. It allows re ulation of the output air pressure.
Some air tools require a hi her operatin pressure than others. Please refer to the air pressure requirements of
your tools for the proper settin s for the re ulator.
NOTE. If you do not allow the air to dischar e whilst you are settin the re ulator, the pressure as indicated on the
re ulated outlet au e will be incorrect. This au e ONLY indicates the correct pressure while air is being
discharged from the outlet.
Pressure Gauges
The Tank Pressure Gau e supplies the readin of the air pressure inside the tank.
Safet Valve.
The compressor is equipped with a safety valve that will en a e when the pressure in the tank exceeds the
maximum pressure settin . DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE.

7
Shutting Down Your Compressor.
When you have finished usin your compressor, follow these steps:
1) Close the air outlet taps.
2) Switch off the compressor.
3) Disconnect tools and/or accessories from the air hose.
4) Disconnect the air hose.
5) Locate the drain valve on the underside of the tank.
6) Open the drain valve to release remainin pressurised air from within the tank. Moisture build up in
the tank is normal with air compressors, so a small amount of water may come out while drainin .
(Drainin the tank is vital for the lon evity and safety of your air compressor).
7) Disconnect unit from power outlet (power point).
8) Close the valve and store the compressor in a cool, dry place.
Environmental Responsibilities.
Please recycle unwanted materials instead of disposin of them as waste. All tools, hoses and packa in
should be sorted, taken to the local recyclin centre and disposed of in an environmentally safe way.
Maintenance.
1) The tank will require accumulated moisture to be drained from it on a re ular basis. It is
recommended that the tank be drained of moisture after every five hours of use. The drain valve is
located on the underside of the tank.
Drain Valve on underside of Tank
2) Check oil level before use.
3) Wash air filter insert in a mild soapy solution after 50 hours use. Operation in extreme conditions e. .
dust, paint residue etc, may require more frequent cleanin .
4) Check handle is attached properly.
5) Check tires are inflated correctly.
6) Check power cord for si ns of wear and tear before each use.
7) Never use caustic a ents to clean plastic parts.
8) Check air filter is free and clean of lar e objects.
9) Remove dust and dirt re ularly. Wipe down compressor with a damp ra . Do not use alcohol, petrol
or other cleanin a ent.
8

The Compressor & Its Components
9
Air Filter
Tank
Pressure
Gau e
Tool
Pressure
Gau e
Re ulator
On/Off
Switch
Oil
Inlet
Tank
Drain
Air
Outlet
Tap

Trouble Shooting
Trouble Possible Cause Possible Remedy
Compressor will not start
Not connected to power
supply
Check connection
Tank full of air Motor will restart when pressure
drops below preset minimum
On/Off Switch in "Off" position Set switch to "On" position
Trouble Possible Cause Possible Remedy
Motor will not run, running too
slow or becoming e cessively
hot
Power fault or supply voltage
too low
Check the power supply
Power cord too long or too
thin Do Not Use E tension Leads.
Lack of Lubricating oil Check oil level and adjust as
necessary
Compressor running
constantly without break
Reduce air consumption and allow
compressor to cool.
Trouble Possible Cause Possible Remedy
E cessive vibration or noise
Loose part Tighten component
Wheel or mounting feet loose Tighten component
Trouble Possible Cause Possible Remedy
Inability to retain required
operating pressure
Dirty air filter cartridge Clean air filter
Air leaking Return to point of purchase for
assessment
Air consumption beyond units
ability to supply Reduce air consumption
Trouble Possible Cause Possible Remedy
Oil consumption too high Oil level too high Maintain the oil at the correct level
Oil filler hole blocked Check and clean
Wrong grade of oil used Use only the recommended
lubricating oil
Spear & Jackson (Australia) Pty Ltd
Buildin 2, 82 Greens Road, Dandenon South, Victoria 3175
Tel :- 1300 731 818 Fax :-1300 735 858
Due to continuous product development and improvement, Spear & Jackson reserves the ri ht to modify
product desi n and materials without prior notice.
10
NOTE: CERTAIN PROBLEMS MAY REQUIRE PROFESSIONAL ATTENTION. CONTACT PLACE
OF PURCHASE FOR ADVICE