SPI Westek 94101 User manual

Portable IonizingAir Gun
PIA 离子风枪
号: 94101
SPIWESTEK 是DESCO 静电消除器品牌
MADEINAMERICA
IONGUN
SPI
wetek
Ion
DC
6V
出风口
小毛刷 挂钩
指示灯
220VAC-6VDC插口
高压进气口
电池盒
WE TEK
页1

IONGUN SPIwetek
Ion
DC
6V
管道高压气体
罐装高压气体
220VAC-6VDC变压器
转换接头
根据 ANSI/ESDS20.20 中6.2.3.1 内容规定, 在静电绝缘物体或孤立的半导体产生静电时, 应使用电离技术产生正
负离子中和静电. 采用电离中和技术对具有大电容的物体无效, 例如人体, 但在接地无法实现的情况下, 电离中和
技术应该被采用.
根据 IEC61340-5-2:1 中所规定, 对导电物体和人体, 电离中和技术不应是第一选择.
SPI94101 离子风枪 以将空气电离为大量正负离子, 由高压气体输送到需除静电物体表面以中和静电, 同时将
表面灰尘吹除.
*使用 94101 风枪前, 请阅读本手册
l该设备不具防水功能, 请保持干燥以免短路
l不要剧烈震动该设备, 防止接触腐蚀性物体, 燃气体和灰尘
l不要对准人员脸部工作
l不要让儿童接触该设备
l当风嘴或枪体破损时不要继续使用
l不要拆开枪体外壳
l安全丢弃电池
安装
l打开电池盒盖, 装入4节AA 电池
l将进气管插入枪柄底部的进气接口
l当气源管口径小于配套气管时, 使用转换接头
打开包装箱后检查设备是否有损坏, 包装盒内有以下物品
气管: 1 个
毛刷: 1 个
AA 电池: 4 节
AC-DC 变压器: 1 个
产品使用环境
将变压器插入220VAC/50Hz 电源, 变压器输出6VDC, 2.5W
使用时环境最高湿度: 90%
操作温度: 0-50℃
产品储存温度: -10-50℃
产品储存湿度: 20-90%RH
输入气压: 10-65 PSI
产品重量: 310 克(包括电池)
警告!
页2

安装并检查产品
F打开电池盒盖, 放入 4节AA 电池. 把进气管插进枪柄底部的进气口. 安装好后, 按下1半机开关, 这时有气
体从枪嘴射出, LED 指示灯不亮.
F如果没有气体从枪嘴射出, 应检查气管是否连接紧密或气源是否正常.
F接着全部按下机, 这时产生正负离子,LED 指示灯为绿色. 如果LED 灯不亮, 应检查电池是否安装正确或没电,
如果电池没电, 用配套变压器充电.
F以连接配套变压器工作而不需电池.
产品工作原理
PIA 风枪枪嘴内装有离子放电极, 内置压电 高压产生器将6V 直流电转换为4KV 高频交流电并作用在离子放电极
上, 产生电晕放电将空气分子电离为大量正负离子. 由于采用高频交流电晕放电, 所以PIA 产生的正负离子比一般
的工频交流静电消除器更多更密集, 同时电晕放电电压比普通产品更低, 所以产生的臭氧更少.
PIA 将输入的高压气流电离为大量正负离子, 因此枪嘴内射出高压离子风, 作用到物体表面时将静电中和, 并将污
染物吹走.
PIA 离子风枪按ANSIEOS/ESDS3.1 标准检测, 正负离子平衡度低于+/-10V(ANSIEOS/ESD20.20 标准为低于
+/-50V)
使用配套 94049 静电探测器
1．把94049 静电探测器插入94101 风枪的电池盒的中间插孔内
2．向上推 ON 按钮开机
3．94049 静电探测器会自动开机清零，屏幕显示“0.00 KV
4．对准需检测物体，屏幕显示物体表面静电位（单位：千伏）
使用注意事项及产品维护
F输入的高压气源需干燥和洁净, 肮脏或有油水的气体会损坏
该设备, 一般气源需经过吸水预过滤器过滤
F输入气压不要超过 65PSI, 输入气压过高会造成电离效果不好,
同时损坏设备
F不要在具有易燃, 易爆炸物品的地方使用该设备
F使用过程中, 离子放极会被污染, 根据 IEC61340-5-2 建议 6个月清洗离子放电极, 同时检测离子平衡度
F设备散电时间和离子平衡度检测按EOS/ESDS3.1 标准采用平 监测器校正
F高压电晕设备会产生对人体有害的臭氧, PIA 风枪经检验产生的臭氧低于0.05ppm(符合 OSHA 标准)
产品保修
PIA94101 风枪保修期为1年, 由于操作不当引起的质量问题不在保修范围.
中文说明仅供参考, 请以英文说明书为准
Copyright ©APCEE Corporation
页3
ION GUN SPIwetek
Ion
DC
6V
94049静电探测器
ON
STATICLOCATOR
SPI
测试范围: 0-19.99kV
测试距离: 2"(5cm)
测试误差: 5%或100V
电源: 6VDC

•TheIonizingAirGunisnotwaterresistant,therefore,keepit awayfrom
waterandmistaswaterwillcauseshortcircuitandinsulationfailures.
•Keeptheairgunawayfromvibration,corrosive/flammablegasanddust
astheycanbethecauseof fire, shortcircuits,rust, etc.
•DonotoperatetheIonizingAirGun neartheface.
•KeeptheIonizing AirGunawayfromchildren.
•DONOTusetheairgunforpurposesotherthanitsdesignedpurpose.
•DONOTuseifthenozzleorconnectorsaredamage
•DONOTdisassembletheairgun.
•Disposeofbatteriessafely.
INSTALLATION
Openthebatteryboxlidwithacoinandremoveit.Loadthe4AA batteries,
replacethebatteryboxlidand lockinplace. Connect theairtubetothe
Ionizing AirGunnozzle. Inserttheairtubeintotheconnectorfirmly.
ConnecttheQuickDisconnect Adaptertotheairsupply/source.
PortableIonizingAirGun
OperationandMaintenance
PLEASE READ THISMANUALINITS
ENTIRETY
BEFOREUSING THE94100IONIZINGAIRGUN.
WARNING
Removefromthecarton and
inspectfordamage. Included
withthePortableIonizing Air
Gun shouldbe:
1AirTube
1ExtensionBrush
1Quick DisconnectAdapter
4AA Batteries(Rechargeable)
1ACAdapter
POWERRATINGSAND
ENVIRONMENTAL
CONDITIONS
RatedvoltageforPlug-inPowerSupply(not
included): Output6VDC, 2.5W
Suitableforindooruseonly
Maximumrelativehumidityof 90%
(noncondensing)
OperatingTemperature:0~50°C
StorageTemperature:-10~50°C
StorageHumidity:20 ~90%RH
AirPressure: 10~65 PSI-Max
Weight(withbatteriesinstalled): 0.7pounds
FUNCTIONTESTS
AirInjection Test
Pushingthetriggerlightly, approximatelyhalfway, willreleaseairfromthe
gun nozzle. Thelighton thebacksideoftheairgun shouldnot comeon.If
theairdoesnot comeoutvigorouslywithahissingsoundcheck forthe
following: 1)makesurethattheairtubeisattachedfirmlytothegun;2)
makesuretheairsupplyconnectionsaresecure.
Ion Injection Test
Pushingthetriggerallthewayinwillreleasean ionizedairflowfromtheair
gun.Thelighton thebackshouldbeonatthispoint.Ifthe'green'lighton
thebacksideoftheairgunisnoton, check forthefollowing:1)Arethe
batteriesloadedproperly;2)Dothebatterieshaveenough power. Use
providedACAdaptertorechargethebatteries(unitcan alsobeoperated
from120volt linevoltageusingACAdapterwithout batteries).

Operation
Besurethatyoucompletebothfunctiontests:Air
injectionandIonInjection Test.
Toremovestatic,you mustpushthetriggerallthewayin.
Airandionswillbeemittedfromthegun. Thegreenlight
shouldbeonatthispoint.
Toblowdustaway,pushthetriggerlightlyorhalfway.
Onlytheaircomesfromtheairgun,andthegreenlight
shouldnotcomeon atthispoint.
UsetheExtension Brushtoremovedust.Whenthe
extension brushisused,ion'sarenotemittedfromthe
gun eventhoughthegreenlightison.
Description
SPIWestekPortableIonizingAirGun isaready-to-use
unitforuseinapplicationsandareaswhereelectrostatic
chargercancreatemanufacturingorhandlingproblems.
Theunit quicklyandeffectivelyneutralizebulkstatic
chargesandaidincontrollingcontaminationby
dislodgingdustand debrisattractedbystaticelectricity.
Theunitisdesignedforuseinapplicationsandareas
whereElectroStaticAttractioncontaminationcreate
manufacturingorhandlingproblems(Ref:ESD
HandbookTR20.20paragraph5.3.6.5.2.4Point of
UseIonization).
ThePortableIonizing AirGun meetsor
exceedstherecommendedtechnical
requirementsofANSI/ESDS20.20testedin
accordancewithANSI/ESDS3.1.
ThePortableIonizingAirGunisdesigned forpoint-of-use
applications.Ionizersareusefulinpreventing
electrostaticchargegeneration, ElectroStaticDischarge,
and ElectroStaticAttraction.ANSI/ESDS20.20
Paragraph 6.2.3.1ProtectedAreasRequirement states:
"Ionizationorotherchargemitigatingtechniquesshallbe
usedattheworkstationtoneutralizeelectrostaticfields
on allprocess essentialinsulatorsiftheelectrostaticfield
isconsideredathreat." Ionization isusedtoneutralize
chargesonprocess necessaryinsulatorsandisolated
semiconductors.Someexamplesofprocess necessary
insulatorsare:thePCboarditself,plasticteststands,
plastichousingwhereaPCBmaybemounted,aswellas
computermonitorscreensand regularcleaningwipes.
Examplesoffloatingorisolatedconductorsare:loaded
PCBmountedinastandwherethepinsarenot
contactingthedissipativeworkstation.
Airionization canneutralizethestaticchargeon insulated
and isolatedobjectsbyproducing separatechargesinthe
moleculesofthegasesofthesurrounding air.Whenan
electrostaticchargeispresent on objectsinthework
environment, itwillbeneutralizedbyattractingopposite
polaritychargesfromtheionizedair. Notethationization
systemsshouldnotbeusedasaprimarymeansofcharge
controlonconductorsorpeople. (Reference: IEC61340-5-
2:1paragraph5.2.9).
TheSPIWestek PortableIonizing AirGun is
NISTcalibrated.
NOTE:Theunitisnotrecommendedforcontinuoususe.
AirRequirements
AlwayssupplythePortableIonizingAirGun withfiltered, dry
noncombustiblegases, suchascompressedshopair.Ifthe
airisnotdry,damagetotheequipmentmayresultandthe
warrantywillbevoided.Dirtyaircan introducemoistureand
oil,contaminatingtheunits'emitterassemblyalongwiththe
materialstobecleanedorneutralized.
Filtersmustthereforebeusedatalltimesupstreamoftheair
nozzle. Awatertrap-typepre-filtershouldbeusedin
conjunctionwithanoil coalescing-typefilter. Alsodrainall
moisturetrapsregularlytopreventmoistureintheline.
Severaldrainingsperdaymaybenecessary, especiallyin
areasof highhumidity.
ThePortableIonizing AirGun maybeoperated
overarangeof10PSIto65PSI.
Thespecificpressureneededwilldepend uponthe
application.Pressuresexceeding 65 PSIarenot
recommendedsincethesehigherpressuresaredetrimental
toeffectiveionproduction,andmaydamagetheunit.
IMPORTANTNOTE:Theseairnozzlesarenot explosion
proof.Donotuseinenvironmentswherevolatilematerials
arepresent.
SPIWesteksolid-stateelectronicequipment iscompactand
ruggedbutshouldbetreatedassensitiveelectronic
equipment.Withproperinstallation and acontinued
preventivemaintenanceprogramyouwillensuretheproper
performanceoftheunit.
TheoryofOperation
Theemitterislocatedinsideofthenozzle. Thisemitter
produceslargeamountsofpositiveandnegativeions, which
mixwiththeairsupplyandcreateahighlyeffective
neutralizingfield. Anymaterialwithinthisfieldwill be
neutralizedrapidly.Theionizing airflowremoves
contaminationbydislodgingdustanddebriswhichis
attractedtoamaterial'ssurfacebystaticcharges.Once
staticchargesareneutralized, dust particlesandotherforms
ofcontamination arefreedand carriedawaybytheair
stream.SPI WestekionizersmeettheANSI/ESD
S20.20minimumrecommendedtechnicalrequirementrange
ofless than ±50 voltsvoltageoffsettestedinaccordancewith
ANSIEOS/ESDS3.1.TheSPI WestekPortableIonizing Air
Gunprovides ±30volt balance.

Maintenance
"Aswithallionizers,periodicmaintenancewillbeneeded
toprovideoptimumperformance." (Reference: IEC
61340-5-2:1paragraph5.2.9).
Thefrequency ofmonitoringionizersreallydependson
howandwheretheyareused.
EIA-625recommendscheckingionizersevery6months,
butthismaynotbesuitableformanyprograms
particularlysincean outof-balancemayexistformonths
beforeitischeckedagain.ANSI/ESDS20.20 paragraph
6.1.3.1ComplianceVerificationPlanRequirement states:
"Test equipmentshallbeselectedtomake
measurementsofappropriatepropertiesof thetechnical
requirementsthatareincorporatedintotheESDprogram
plan."And paragraph6.1.3.2. ComplianceVerification
PlanGuidancestates:"Inadditiontointernalaudits,
externalaudits(Organization and supplierofESDS
items)shouldbeperformedtoensuretheunit, alocking
screwisprovidedonthebackof theunittocompliance
withplannedrequirements. Verificationsshouldinclude
routinechecks of theTechnicalRequirementsinthePlan.
Thefrequency of verificationchecks shouldbebasedon
thecontrolitemusage,itsdurabilityand associatedriskof
failure."
Undernormalconditions,theionizerwillattract dirtand
dust(especiallyontheemitterelectrodes). Tomaintain
optimumperformance,cleaning mustbeperformedona
regularbasis.Theelectrodesshouldbecleanedatleast
everysixmonths.However,morefrequentcleaningmay
berequiredifusedinenvironmentswithmore
contaminants. Theseunitsneedverylittlemaintenance.
Inordertomaintaintheoptimumperformanceof your
unit,thefollowingmaintenanceproceduresmust be
performed onaregularbasis.Makesurethattheair
supplyisclean andfree of contaminationandmoisture.
Draincompressortankand filtersperiodically.
Thefiltersmayrequiredrainingseveraltimesdaily,
depending on yourcompressedairsystem.
Neutralization Efficiency(DecayTime)
Thecomparativeneutralizationefficiency ofionizersis
determinedbyastandardtestpublishedbytheESD
AssociationStandard3.1.
Testing and Calibration
Ionizersaretestedandcalibratedusingachargedplate
analyzer.Forpropertestingwerecommend using our19450
ChargedPlateAnalyzerandtheprocedureoutlinedinESD
Association'sStandard3.1. Thisstandardcanbeobtained
directlyfromtheESDAssociation,7902TurinRoad,Suite4,
Rome, NY13440-2069,[phone].
Health
Thereareno knownhealthrisksassociatedwithourdevices.
Theemittersworkatabout4-6kVandcancreateozone, but
therehavebeenno significantmeasurementofozonefrom
ouremittersets,asallourexistingunitstest wellbelowthe
OSHAlimit of0.05ppmozone. Foradditionalsafety
information,see "Dispellingan OldMyth"writtenbyWilliam
Metzof Hewlett PackardpublishedinEvaluationEngineering
magazine,September2001.
NOTE: Unauthorizedservicingofmodificationstoyour
PortableIonizing AirGunwillvoidtheproductwarrantyand
maycreatedangerousconditions.Servicingshouldbe
performed onlyatthefactory,orbyaSPIWestekapprove
technician.
Limited Warranty
SPIWestekexpresslywarrantsthat foraperiod of one(1)year
fromthedateofpurchase,SPI WestekPortableIonizingAirGun
willbefree ofdefectsinmaterial (parts)andworkmanship (labor).
Within thewarrantyperiod, aunitwillbetested,repaired or
replaced at SPI Westek’soption, free ofcharge. Callour
CustomerServiceDepartmentat909-664-9986 foraReturn
Material Authorization (RMA) andpropershippinginstructionsand
address. Pleaseincludeacopyof youroriginal packing
slip,invoice,orotherproof of dateof purchase. Anyunitunder
warrantyshouldbeshipped prepaidtotheSPIWestekfactory.
Warrantyreplacementswill takeapproximatelytwoweeks.
Ifyourunit isoutof warranty, call ourCustomerService
Departmentat909-664-9986foraReturnMaterial Authorization
(RMA)and propershipping instructionsandaddress. SPI Westek
will quoterepairchargesnecessarytobringyourunituptofactory
standards.
WarrantyExclusions
THEFOREGOINGEXPRESS WARRANTYISMADEINLIEUOF
ALLOTHERPRODUCTWARRANTIES, EXPRESSEDAND
IMPLIED. INCLUDINGMERCHANTABILITYAND FITNESS FOR
APARTICULARPURPOSE WHICH ARESPECIFICALLY
DISCLAIMED. Theexpress warrantywill notapplytodefectsor
damageduetoaccidents, neglect,misuse,alterations,operator
error,orfailuretoproperlymaintain, cleanorrepairproducts.
LimitofLiability
InnoeventwillSPIWestekoranysellerberesponsibleorliable
foranyinjury,loss ordamage,directorconsequential, arisingout
oftheuseof
ortheinabilitytousetheproduct. Beforeusing, usersshall
determine hesuitabilityoftheproduct fortheirintendeduse,and
usersassumeall iskandliabilitywhatsoeverin connection
therewith.