SPINOGY X22 User manual

X22
OPERATING MANUAL

spinogy.de

Index
Preamble
01 General remarks 7
01.1 Notice 7
01.2 Limitation of liability 7
01.3 Product name and type designation 7
01.4 Labeling of the spindle 7
01.5 Manufacturer details 8
01.6 Target group 8
01.7 Lifecycles of the machine 8
02 Safety instructions 9
02.1 Contractual use 9
02.2 Symbols and notes 9
02.3 Personnel requisition 10
02.4 Responsibilities and duties of the operator 11
02.5 Modications and unauthorized changes 11
02.6 Special hazard warnings 12
03 Transport, packaging and storage 13
03.1 Transport 13
03.2 Packaging 13
03.3 Storage 13
04 Technical description 14
04.1 Conguration possibilities and technical data 14
04.2 Dimensions 17
04.3 Cooling 23
04.4 Tool interfaces 24
04.5 Motor characteristics 25
04.6 Heat detector 33
04.7 Rotation sensor 34
04.8 Clamping position and piston position sensor 35
04.9 Labyrinth seal 35

05 Installation 36
05.1 Transport damages check 36
05.2 Completeness check 36
05.3 Install spindle 36
05.4 Assembly of the spindle 37
05.5 Pin allocations 37
05.6 Coolant connections 39
05.7 Pneumatic relay 39
06 Commissioning 41
06.1 Commissioning for regular use 41
06.2 Warm-up run and grease distribution run 41
06.3 Manual tool change 43
06.4 Automatical tool change 44
06.5 Monitoring of the tool clamping system 45
07 Maintenance 46
07.1 Spindle bearings 46
07.2 Maintenance after initial commissioning 46
07.3 Daily cleaning 46
07.4 Monthly maintenance 46
07.5 Re-lubricate HSK- and SK-clamp 46
07.6 Maintenance and spare parts 47
08 Disassembly and disposal 48
08.1 Disassembly 48
08.2 Disposal 49
09 Service and repair 50
09.1 Service and repair authorized users 50
09.2 Troubleshooting 50
10 Warranty 53
11 Declaration of installation 54

5

Preamble
Dear customer,
Thank you for choosing a spindle from SPINOGY!
With the X22 we have developed a product that provides you a construction kit allowing you to congure a spindle exactly
and exclusively aligning to your individual technical requirements. Thereby, we can offer you a highly qualitative product
made in Germany at favourable conditions. Furthermore, the construction kit allows us, if required, that the spindle can be
modied to another spindle conguration later.
The single components of the spindles are manufactured with our machines, assembled in Weiterstadt and completed with
high-quality purchased parts. So we can monitor the complete manufacturing process and always ensure a high quality. In
order to keep the quality for a long period, please carefully read this operating manual.
SPINOGY is always working on further development of our products. Therefore, deviations may occur with the spindle and
the operating manual. We therefore ask you for your understanding, that no claims can be derived from technical data, illus-
trations or descriptions.
During the development of the spindle, we have always taken care to involve the feedback of our customers. Nevertheless,
we always want to improve to be able to respond to requests even more specic. Therefore, we are very grateful for your
praise, constructive criticism and suggestions.
Please contact us for any request, questions or wishes about our products or your application case. We are glad to help you.
Just use our contact form on our homepage or contact us via E-mail: [e-mail]. Of course, we are also available for a
personal conversation.
We wish you a successful work with the X22.
Marcel Linke, Andreas Schleifer, Dominik Eschenbach and Marc Schmidt-Winterstein
Managing directors SPINOGY
6PREAMBLE

01 General remarks
01.1 Notice
This operating manual contains important information about handling the product. It has to be read carefully before use. The
SPINOGY X22 may only be put into operation if the operating manual was understood completely. If there are obscurities,
SPINOGY must be contacted. Please follow the instructions of this operating manual. This operating manual must be availa-
ble for the user at any time and must be replaced in case of loss or impracticality immediately. The obligation to retain applies
as long as someone is in possession of the product.
The content of this operating manual is checked for conformity with the described incomplete machine, but deviations and
mistakes cannot be excluded. Technical and content-related changes, errors and misprints are reserved.
This operating manual is subject to the copyright law and may not be reproduced, copied or changed in any form, neither all
nor part, without the permission of the author.
In case of contravention, there is a risk of criminal prosecution. All rights reserved.
01.2 Limitation of liability
SPINOGY doesn’t assume liability for personal injuries, material damages, damages caused to the device and consequential
damages caused by failure to follow this operating manual, improper use of the device, repairs or any other actions done by
non-qualied workers (See chapter 2.3 - Personal requisition) damages on this unit occur or occurred by using unauthorized
non-approved spare parts. Non-compliance of maintenance intervals and maintenance specication of the manufacturer
does also lead to limitation of liability (Please see chapter 7 - Maintenance). In addition, it is strictly prohibited to make any
unauthorized modications or technical changes on the device.
01.3 Product name and type designation
This operating manual is intended for the spindles of the following type:
01.4 Labeling of the spindle
Product name: X22
Conguration number: Labeling with XP***
Option number: Labeling with CG***
The spindle is labeled with a six-digit serial number. The serial number is located on the right
side of the spindle, pursuant to the following picture.
Using this serial number, all necessary information can be obtained from SPINOGY at any time.
XXXXXX
01 GENERAL REMARKS 7

01.5 Manufacturer details
01.6 Target group
This operating manual is primarily aimed to the following staff:
• Installation staff
• Machine operators
• Maintenance staff
01.7 Lifecycles of the machine
The machine processes the following lifecycles:
• Transport
• Assembly
• Operation
• Maintenance
• Disassembly
• Disposal
Name: SPINOGY GmbH
Address: Brunnenweg 17, 64331 Weiterstadt
E-Mail: [e-mail]
Phone: +49 6150 / 970 960
Website: spinogy.de
01 GENERAL REMARKS 8

02 Safety instructions
02.1 Contractual use
SPINOGY X22 is to be considered as an incomplete machine for the installation into machine tools, covered by the denition
of a xed industrial large tool.
Seen in isolation, the spindle cannot fulll any function. The installation has to be done by the manufacturer of the machine
tool, as the required skills for professional installation cannot be expected from end users. The spindle may only be put into
operation after it has been properly fastened.
Within the machine tool, materials as metall, wood, plastic or composite materials can be processed. If other materials are
processed, SPINOGY needs to be contacted. For the proper use of the spindles, suitable tools must be used.
02.2 Symbols and notes
The mentioned symbols in this operating manual shall obviously call the attention of the reader to potential dangers.
Those indications or warnings can never be seen as a replacement for correct accident prevention!
The following signal words are used:
Warning of general hazard
SIGNAL WORD MEANING
DANGER Danger with a high risk-level that will result in death or serious injury
in case of non-observance.
WARNING Danger with a medium risk-level that will result in death or serious injury
in case of non-observance.
CAUTION Danger with a low risk-level that will result in minor or moderate injury
in case of non-observance.
NOTE Information that may lead to material damage in case of non-observance.
Warning of dangerous electrical voltage
Warning of hot surface
Note to avoid material damage
02 SAFETY INSTRUCTIONS 9

02.3 Personnel requistion
Basic details
Only persons who can be expected to perform their work reliably are permitted as personnel. Persons who have an affected
capacity of reaction, e.g. through drugs, alcohol, or medication, are not permitted. Adhere to the valid local regulations rela-
ting to age and profession when selecting staff.
Qualication
The tasks described in this operating manual represent different personal and professional requirements for the qualicati-
ons of the people who are entrusted with these tasks. In this operating manual, the following qualications are therefore
named and required for various elds of activity:
1. Professionals
Professionals are, due to their technical training, knowledge and experience and their knowledge of the relevant stan-
dards and regulations, able to evaluate and carry out the given tasks. Furthermore, they are able to recognize and
avoid potential dangers independently.
2. Electricians
Electricians are, due to their technical training, knowledge and experience and their knowledge of the relevant stan-
dards and regulations, able to evaluate and carry out the given tasks. Furthermore, they are able to recognize and
avoid potential dangers independently. These electrical engineering works are only allowed, however, to be performed
by electricians or under their direction and monitoring.
The technical requirements for electricians are:
• Technical education (Electrical engineering)
• Knowledge and experience in the respective eld of activity
• Knowledge of the relevant standards
• Evaluation of the work assigned to them
• Recognizing hazards
3. Instructed staff
Instructed staff are employees who can behave safely at their workplace. For this purpose, they must be informed
about the possible hazards resulting from the tasks assigned to them. In addition, they should recognize the purpose
of the occupational safety and health measures and assume personal responsibility for their health-conscious behavi-
or.
For this purpose, they must be informed by the operator about the tasks assigned to them and possible hazards resul-
ting from improper behavior. Corresponding effectiveness-checks by the operator are recommended.
Note: Staff must be regularly and sufciently instructed by the operator. Further details are regulated in the national
occupational safety laws and regulations. For better traceability, the execution of the instruction must be recorded.
WARNING: Improper use
Improper use of the product can lead to considerable personal injuries and material damage. All
activities may only be carried out by qualied and trained personnel. If the personnel doesn't have
the necessary expertise, the personnel is to be trained and instructed.
02 SAFETY INSTRUCTIONS 10

Unauthorized staff
Any person who:
• has not read this operating manual, has not read it completely or has not clearly understood it
• does not meet the qualication requirements for working at the SPINOGY X22 spindle
• has not received instructions from the operator for working at the spindle
is considered an unauthorized person.
The following points must therefore be observed in any case:
• Keep unauthorized persons away from the danger and work area
• In case of doubt, talk to persons and direct them away from the danger and working area
• Interrupt the work as long as unauthorized persons are in the danger and work area
• Deny access to unauthorized people
02.4 Responsibilities and duties of the operator
The operator himself is assumed to have the necessary qualications and special expertise in handling machine tools and
systems. If the operator does not carry out the necessary work himself, appropriate personnel must be called in for the pro-
fessional installation, commissioning, maintenance and repair, dismantling/ decommissioning/ disposal!
In addition to the safety instructions in this manual, the country-specic safety measures, occupational health and safety
measures and environmental protection regulations etc. valid for the application range of the machine must be observed.
Furthermore, the operator is responsible for the following points:
• Ensuring that the spindle is always in a technically perfect condition
• Compliance with maintenance intervals
• Creating of operating manuals
• Creating of hazard assessments
• Training and instruction of authorized staff at regular intervals
• Ensuring that authorized persons using the spindle, have carefully read and understood the operating manual
• Equipping staff with the appropriate protective equipment
02.5 Modications and unauthorized changes
Modications and unauthorized changes at the spindle by the operator are only permitted after consulting SPINOGY.
If unauthorized modications are made, the issued CE declaration of conformity loses its validity and the operator legally
becomes the machine manufacturer.
Opening and repairing the spindle may only be carried out by SPINOGY, only then proper functioning can be guaranteed.
WARNING: Unauthorized staff
Unauthorized staff is unaware of the hazards in their work area. Failure to comply with the person-
nel requirement can result in serious injury or even death.
02 SAFETY INSTRUCTIONS 11

02.6 Special hazard warnings
The following lists special hazards with the appropriate measures to prevent and avoid death and serious injury. These war-
nings must be read carefully and understood before commissioning. In addition, corresponding warnings must be attached
by the operator to the machine into the spindle is installed.
WARNING: Flying parts
Since the spindle operates at high speeds (up to 50.000 rpm and more), there is a risk of parts as
chips and breaking tools hurling away. This can lead to serious injuries or even death.
• A suitable safety device that provides protection against ying parts has to be provided!
It has to be provided with appropriate safety switches!
• Only use tools that comply with the standards!
• The direction of rotation of the tool must be observed.
• The tool must be rmly clamped!
• The entire clamping depth of the clamping systems must be used!
• Only operate tools within appropriate speed limits!
• Safety glasses must be worn!
WARNING: Rotating shaft
There is a risk of serious hand injuries.
• Do not reach into the running machine!
• Turn off the spindle before cleaning or changing the tool!
DANGER: Electrical voltage
There is a risk of electric shock, which can lead to serious injury or death.
• Before working on the spindle, switch it off and disconnect it from the electrical network!
02 SAFETY INSTRUCTIONS 12

03 Transport, packaging and
storage
03.1 Transport
SPINOGY X22 must be transported in a stable packaging with sufcient padding. During the transport it must be taken care
to avoid strong shocks or impacts as sensitive components such as the spindle bearings can be damaged, which has an in-
uence on the service life, accuracy and function of the spindle.
Transport may only be carried out by qualied transport companies or qualied personnel.
The corresponding dimensions and weight specications of the spindle can be found in the technical data in chapter 4.
03.2 Packaging
The packaging is intended to protect the spindle until assembly from transport damages and other external inuences such
as corrosion. The packaging should therefore only be removed shortly before assembly. In addition, the packaging should be
kept, if possible, to protect the spindle in case of storage or to wrap it properly in case of return.
All packaging materials must be disposed at the appropriate collection points.
03.3 Storage
The following precautions must be arranged in case of storing the spindle:
• Liquid-cooled spindle: remove all coolant residues before storage
• Liquid-cooled spindle: the cooling channels must be emptied, and the coolant connections must be closed with the plugs
supplied (or comparable plugs)
• The spindle must be stored vertically with the shaft and pointing downwards
• The spindle must be stored protected against dust, moisture and other environmental inuences
• Mechanical vibrations of the spindle must be avoided
• The maximum storage time is two years
• The following conditions for storage must be observed:
o Temperature storage location: +10 bis 45 °C
o Relative humidity <40%
o Do not store outdoor
NOTE: Grease distribution run
To avoid considerable damage to the spindle bearings, a grease distribution run must be carried out
after the spindle has been stored for a longer period (see chapter 6 commissioning).
03 TRANSPORT, PACKAGING ANDSTORAGE 13

04 Technical description
04.1 Conguration possibilities and technical data
SPINOGY X22 is available in eight basic versions (Manual and automatic tool change), additionally further congurations
(Options) are possible.
The operating manual includes the description of all spindle types and options.
Basic version (Manual tool change)
Basic version (Automatic tool change)
EQUIPMENT NO.: XP005 XP007 XP006 XP008
Cooling method Liquid cooling Air cooling
Tool interface HSK-E25 SK20 HSK-E25 SK20
Power [kW] 2,2 (S1) | 2,5 (S6)
Voltage[V] 230
Current [A] 8 (S1) | 8,6 (S6)
Number of poles 2-pole
Rotational speed [rpm] 30.000
Bearings Steel bearings
Temperature sensor PTC-130°C (Coil-end)
Rotational speed sensor inductive
Clamping position sensor 2 x inductive (clamped with / clamped without tool)
Piston position sensor Inductive
Motor plug 9-pole straight 9-pole angled
EQUIPMENT NO.: XP001 XP003 XP002 XP004
Cooling method Liquid cooling Air cooling
Tool interface ER20 ER25 ER20 ER25
Clamping range [mm] 1 to 13 1 to 17 1 to 13 1 to 17
Power [kW] 2,2 (S1) | 2,5 (S6)
Voltage [V] 230
Current [A] 8 (S1) | 8,6 (S6)
Number of poles 2-pole
Rotatinal speed [rpm] 30.000
Bearings Steel bearings
Temperature sensor PTC-130°C Coil-end
Motor plug 9-pole straight 9-pole angled
Coolant connection 2 x 8 mm straight -
Fan - 24 V fan
Protection class IP54 IP30
Weight [kg] 4,40 4,60 4,94 4,96
04 TECHNICAL DESCRIPTION 14

*RP: Release pressure, PPR: pneumatic piston return, TP: taper blow
Option Motor
Option spindle bearings
Option rotational speed
OPTION NO.: POWER [KW] VOLTAGE [V] NUMBER OF
POLES [-]
TYPE OF SPINDLE
CG001 2,2 230 2 Basic conguration
CG002 2,2 230 4
For all types
CG003 2,2 400 2
CG004 2,2 400 4
CG043 1,5 230 2
CG044 1,5 230 4
CG045 1,5 400 2
CG046 1,5 400 4
OPTION NO.: ROTATIONAL SPEED
[RPM]
TYPE OF SPINDLE
CG005 25.000 For all types
CG006 30.000 Basic conguration
CG007 35.000 For all types
CG008 40.000 For all types (Hybrid bearings front included)
CG009 45.000 For all types (Hybrid bearings front included)
CG010 50.000 XP001/XP002/XP005/XP006 (Hybrid bearings front included)
OPTION NO.: BEARING TYPE TYPE OF SPINDLE
CG011 Steel bearings front 6005 Basic conguration (XP001/XP002/XP005/XP006)
CG012 Hybrid bearings front 6005 XP001/XP002/XP005/XP006
CG039 Steel bearings front 6006 Basic conguration (XP003/XP004/XP007/XP008)
CG038 Hybrid bearings front 6006 XP003/XP004/XP007/XP008
CG013 Steel bearings back Basic conguration
CG040 Hybrid bearings back For all types
EQUIPMENT NO.: XP005 XP007 XP006 XP008
Sensor plug 17-pole straight 17-pole angled
Pneumatic connection 3 x 6 mm straight (RP PPR, TP) 3 x 6mm angled (LD, PR, KBL*)
Fan - 24 V Fan
Protection class IP54 IP30
04 TECHNICAL DESCRIPTION 15

Option temperature sensor
Option rotational speed sensor
Option clamping position sensor (bei XP005, XP006, XP007, XP008)
Option piston position sensor (bei XP005, XP006, XP007, XP008)
Option plug
OPTION NO.: TEMPERATURE SENSOR TYPE OF SPINDLE
CG014 Measurement bearings front (PT100)
For all types
CG015 Monitoring bearing front (PTC-70°C)
CG016 Monitoring bearing back (PT100)
CG017 Monitoring bearing back (PTC-70°C)
CG018 Measurement coil end (PT100)
CG019 Monitoring coil end (PTC-130°C) Basic conguration
CG033 Without temperature sensor For all types
OPTION NO.: ROTATIONAL SPEED SENSOR TYPE OF SPINDLE
CG020 Incremental (rotational speed)
For all types
CG021 Incremental (rotational speed, direction of rotation
CG022 Incremental (rotational speed, direction of rotation,
CG049 Inductive (rotational speed) Basic conguration XP005/XP006/XP007/XP008
CG036 Without rotational speed sensor Basic conguration XP001/XP002/XP003/XP004
OPTION NO.: CLAMPING POSITION SENSOR TYPE OF SPINDLE
CG034 Inductive (clamped with / without tool) Basic conguration XP005/XP006/XP007/XP008
CG037 Without clamping position sensor XP005/XP006/XP007/XP008
OPTION NO.: PISTON POSITION SENSOR TYPE OF SPINDLE
CG035 Inductive Basic conguration XP005/XP006/XP007/XP008
OPTION NO.: PLUG TYPE OF SPINDLE
CG023 Motor 9-pole straight Type of spindle
CG024 Motor 9-pole angled Basic conguration XP001/XP003/XP005/XP007
CG025 Sensor 17-pole straight Basic conguration XP002/XP004/XP006/XP008
CG026 Sensor 17-pole angled Basic conguration XP005/XP007, XP001/XP003
necessary from the second sensor on
04 TECHNICAL DESCRIPTION 16

Option coolant connection
OPTION NO.: MEDIA CONNECTION TYPE OF SPINDLE
CG027 Cooling connection straight (coolant) Basic conguration bei XP001/XP003/XP005/XP007
CG028 Cooling connection angled (coolant) XP001/XP003/XP005/XP007
CG051 Pneumatic connection straight Basic conguration XP005/XP007
CG052 Pneumatic connection angled Basic conguration XP006/XP008
04.2 Dimensions
ER20 Liquid cooled (Option no.: XP001)
04 TECHNICAL DESCRIPTION 17

ER25 Liquid cooled (Option no.: XP003)
ER20 Air cooled (Option no.: XP002)
04 TECHNICAL DESCRIPTION 18

ER25 Air cooled (Option no.: XP004)
HSK-E25 Liquid cooled (Option no.: XP005)
04 TECHNICAL DESCRIPTION 19

SK20 Liquid cooled (Option no.: XP007)
04 TECHNICAL DESCRIPTION 20