SportsPlay Equipment CORRAL MINI-COURSE User manual

511-301 CORRAL MINI-COURSE Page 1 of 1
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]
* IMPORTANT *
PLEASE RETAIN THIS INSTRUCTION SHEET IN YOUR FILES. IT CONTAINS IMPORTANT REPLACEMENT
PARTS INFORMATION. ALL EQUIPMENT SHOULD BE INSTALLED IN ACCORDANCE WITH THESE
INSTRUCTIONS.
IT IS IMPORTANT TO USE AND MAINTAIN ALL PUBLIC PLAYGROUND EQUIPMENT PROPERLY. PLAYGROUND
EQUIPMENT WHICH IS IMPROPERLY MAINTAINED CAN CAUSE SERIOUS INJURY. PERIODICAL
INSPECTIONS, MAINTENANCE, REPAIR AND/OR REPLACEMENT OF DAMAGED PARTS IS NECESSARY FOR
SAFE OPERATION OF EQUIPMENT AND SAFETY OF USERS. RESILIENT SURFACING SHOULD BE USED
UNDER ALL PLAYGROUND EQUIPMENT. APPROPRIATE PUBLICATIONS, AVAILABLE AT NO CHARGE, FROM
THE CONSUMER PRODUCT SAFETY COMMISSION, INCLUDE “A HANDBOOK FOR PUBLIC PLAYGROUND
SAFETY.” YOU CAN RECEIVE YOUR FREE COPY BY CALLING 1-301-504-7908.
PACKING LIST HARDWARE BAG
1 CTN - 1 Hardware Bag 5 - 105-016 1 7/8” Alum Pipe Plug
- 1 103-141 Net 9 - 585-901 S-Hook
- 2 503-501 Elbow 34 - 196-803 ½” x ¾” Socket Set Screw
- 4 513-511 Adaptor 32 - 116-550 5/16” x 3” Button Hd Bolt
- 1 583-518A Center Fitting 34 - 216-512 5/16” Button Hd Nut
1 CTN - 8 103-006 Ring 32 - 326-501 5/16” Lock Washer
1 BDL - 2 103-641 Post 2 - 416-350 3/16” Socket Key
- 1 103-202 Net Bar 1 - 416-400 ¼” Socket Key
1 BDL - 1 503-211 Turning Bar 2 - 805-532 Warning Label
- 2 503-210 Turning Bar 2 - 805-534 Sportsplay Label
1 BDL - 2 503-206 Turning Bar 1 - Maintenance Checklist
1 BDL - 1 503-228 Turning Bar
- 1 503-229 Turning Bar
1 BDL - 2 503-623 Post
Post 1 BDL - 1 103-625
- 1 103-626 Post
1 BDL - 6 503-203 Turning Bar
1 BDL - 4 103-627 Post
1 BDL - 1 103-627 Post
- 1 103-628 Post
2 PIPE - 2 103-646 Sliding Pole
2 PIPE - 2 103-644 Sliding Pole
2 PIPE - 2 583-602A 1 7/8” x 13’-0” Leg
2 CTNS 9 BDL 6 PIPE 17 TOTAL PCS WT 495# CLASS 70

511-301 CORRAL MINI-COURSE Page 2 of 2
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]

511-301 CORRAL MINI-COURSE Page 3 of 3
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]
GENERAL USE/FALL ZONE & FOOTING RECOMMENDATIONS
STATIONARY & PORTABLE EQUIPMENT – USE/FALL ZONES SHOULD EXTEND A MINIMUM OF 6 FEET IN ALL
DIRECTIONS FROM THE PERIMETER OF THE EQUIPMENT GROUND SPACE. THIS AREA SHOULD BE COVERED
WITH THE REQUIRED AMOUNT OF RESILIENT SAFETY SURFACING MATERIAL. FOR SOME EQUIPMENT –
USE/FALL ZONES CAN OVERLAP. SEE CONSUMER PRODUCT SAFETY COMMISSION GUIDELINES.
DIAMETER & DEPTH OF FOOTING ILLUSTRATED ARE SATISFACTORY IN MOST APPLICATIONS FOR PIPE
SIZES UP TO 2 3/8” DIAMETER. VARYING SOIL & CLIMATIC CONDITIONS MAY REQUIRE DEEPER &
HEAVIER FOOTINGS IN SOME AREAS. CHECK LOCAL BUILDING CODES.
* If resilient surfacing is to be less than 12”, then additional pipe should be put in
concrete to maintain proper finish grade for equipment.
SEE PAGE 2 FOR FOOTING LAYOUT
DIAGRAM

511-301 CORRAL MINI-COURSE Page 4 of 4
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]
GENERAL ASSEMBLY INSTRUCTIONS:
Check all the parts and hardware with the packing list to be sure you have received
everything needed to assemble this product. CONTACT YOUR LOCAL DISTRIBUTOR WITH
NOTIFICATION OF ANY MISSING OR DAMAGED PARTS. Contact must be made within ten days of
receipt of your order.
Only hand-tighten nuts & bolts on initial assembly. Final tightening should be done
EVENLY after final assembly when unit has been plumbed & leveled.
After assembly is complete, ANY ENDS OF BOLTS PROTRUDING BEYOND NUTS SHOULD BE CUT OFF
AND/OR PEENED OVER TO REMOVE ANY SHARP EDGES. Go over entire unit to file smooth any
sharp edges or projections that may have been caused by rough handling in shipping or
installation. T-Clamps are designed for both one and two bolt connections. In many
situations only one bolt is required. See specific assembly instructions.
On products with platforms install 1 – 2 degrees off level to facilitate water drainage.
GENERAL MAINTENANCE INSTRUCTIONS:
Check MONTHLY for loose bolts, damaged or broken parts. Tighten and/or replace
immediately.
SPECIFIC ASSEMBLY INSTRUCTIONS:
NOTE: All threaded ends of bolts protruding beyond nuts must be cut off and/or
peened to eliminate sharp edges. No more than two threads should extend
beyond face of nut.
All washers, “T” nuts, and other fastener hardware used on round pipe or
tubing must be hammered down to conform to the curved underlying surface to
eliminate catch points.
STEP #1: Dig footing holes as per layout on PAGE #3.
STEP #2: Assemble 4-Ring Ladder with two high turning bars. SEE DETAIL A. Cast
aluminum rings have molded ejection marks on the BOTTOM side. Brace in
footing holes at proper height for depth of resilient surfacing to be used.
STEP #3: Assemble Boarding Net. SEE DETAIL B. Slide Turning Bars (503-2510 & 503-
206) onto legs of Boarding Net before positioning & bracing in footing
holes.
STEP #4: Slide Turning Bar (503-210) up & attach to top of Ring Ladder Post. Height
can be adjusted down if desired by cutting of some of the ladder post. SEE
DETAIL C for suggested Turning Bar heights.
STEP #5: Slide Post (103-648) thru sleeve of other Turning Bar attached to Boarding
Net. Brace post in footing hole & set turning bar at desired height. SEE
DETAIL C.
STEP #6: Skip to other 4-Ring Ladder. Assemble as in STEP #1, positioning Turning
Bar (503-206) between middle two rings as shown. Brace in footing hole.
Attach Top Turning Bar (503-229) between two Posts (103-648).
STEP #7: Go back & put on other Post (103-648). Slide thru other end of Turning Bar
Sleeve attached to Ring Climber. Brace in footing hole. Attach Top Turning
Bar (503-228) between two Posts (103-648).
STEP #8: Assemble right half of Pole Climb. SEE DETAIL D. Slide Turning Bar Sleeved
(503-229) thru Pole Climb Leg. Brace in footing holes. Attach Turning Bar
to tope of Ring Climber Post.
STEP #9: Assemble Stall Bar Fence. SEE DETAIL E. Slide Turning Bars (503-203 & 503-
210) onto Stall Bar Fence Legs so that they will be in proper position as
per overall sketch on PAGE #1. Brace in footing holes. Attach Turning Bar
(503-210) to top of Ring Ladder Post.
STEP #10: Slide other Pole Climb Leg thru sleeve of Turning Bar (503-203). Brace in
footing holes & attach to rest of Pole Climb Assembly.
STEP #11: Plumb & level entire unit. Tighten all nuts & bolts so that lock washers
are flat. Pour Concrete. Wait 48 hours before removing braces, driving

511-301 CORRAL MINI-COURSE Page 5 of 5
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]
pipe plugs into open ends of pipe posts on Ring Climbers, installing
resilient surfacing & using equipment.
STEP #12: Attach Warning Label and Manufacturer’s Identification Label to a clean
surface. The Labels should be attached in a location where they are clearly
visible and legible and away from normal hand and foot placement areas. The
Labels must be replaced if they become illegible, destroyed or removed.
Contact your distributor for replacement Labels.

511-301 CORRAL MINI-COURSE Page 6 of 6
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]
DETAIL C * THE FOLLOWING TURNING BARS SHOULD BE LOCATED AT THE
SUGGESTED HEIGHT CALLED OUT FOR EACH OF THEM BELOW.
USING PAGES 1 AND 2 FOR A VISUAL AID FOR POSITIONING
EACH PARTICULAR PART NO. AND RESPECTIVE LOCATION
SHOULD BE EMPLOYED FOR THE FOLLOWING EXERCISES.
PART NO. LOCATION SUGGESTED HT.
503-206 BETWEEN 513-603, BOARDING NET POST AND 103-648, POST 4’ 0”
503-228 BETWEEN 103-648, POSTS (2) PLACES 5’ 0”
503-206 BETWEEN 103-648, POST AND RING CLIMB POST, PART NO.
103-627 3’ 0”
503-229 BGETWEEN KING CLIMB POST, PART NO. 103-625 AND POSE
CLIMB ASSEMBLY 6’ 0”
503-203 LOCATION SHOWN ON PAGE 2 OF THIS DOCUMENT 5’ 0” REF
503-210 BETWEEN STALL BAR FENCE AND POST PART NO. 103-626 6’ 6”
503-210 BETWEEN RING CLIMB POST PART NO. 103-628, AND BOARDING
NET ASSEMBLY. 7’ 0”
AFTER LOCATING EACH TURNING BAR CALLED OUT ABOVE AT THE SUGGESTED HEIGHT, SECURE
EACH BAR TO RESPECTIVE STRUCTURE USING 196-803, SOCKET SET SCREWS. HAND-TIGHTEN
USING ¼” SOCKET KEY. 416-400.

511-301 CORRAL MINI-COURSE Page 7 of 7
Rev 4/8/04
Sportsplay Equipment, Inc., 5642 Natural Bridge, St. Louis, MO 63120 [phone]