SSANGYONG Musso Sports N100 2003 User manual

1. HOW TO READ ELECTRICAL WIRING DIAGRAM ........................ 1-2
2. CIRCUIT IDENTIFICATION SYMBOL ............................................... 1-3
3. FUNCTION OF POWER SUPPLY LINE............................................ 1-3
4. WIRING HARNESS COLOR IDENTIFICATION ................................ 1-3
5. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR.......... 1-3
CONTENTS
SECTION 1
HOW TO USE ELECTRICAL WIRING DIAGRAM

1-2 HOW TO USE ELECTRICAL WIRING DIAGRAM
1. HOW TO READ ELECTRICAL WIRING DIAGRAM 1) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)
POSITION EXPLANATION
- Upper horizontal lines : Power supply lines
- Power supply lines : 30, 15, 15A, 15C, 58
- Ef20 or F2 : Fuse Number
• Ef20 : Fuse No #20 in engine room compartment
• F2 : Fuse No #2 in passenger room compartment
- Connector (C101~C901)
• Connector No C203 terminal No1
* Refer to Major Connector Position (Section 2)
- S201 : Splice pack (S101~S306)
* Refer to Major Splice Pack Position (Section2)
- Wiring Harness Color
* Refer to Wiring Harness Color Abbreviation
- Internal circuit of component (Relay)
(Component Name and Terminal Number)
- Internal circuit of component (Switch)
(Component Name, Terminal Number and Connecting Wiring Circuit)
- J201 : Joint(J101~J401)
* Refer to Major Joint Position(Section2)
- Lower horizontal line : Ground line
• Ground position(G101~G402)
• B : Body Ground
* Refer to Major Ground Position (Section2)
A
B
C
D
E
F
G
H
I
A
B
C
D
F
G
E
I
H

HOW TO USE ELECTRICAL WIRING DIAGRAM 1-3
Connector
Diode
Fuse in engine room fuse & relay box
Fuse in passenger room fuse box
Ground
Joint - Inline wire connected point
Splice pack(Junction connector)
C
D
Ef
F
G
J
S
2. CIRCUIT IDENTIFICATION SYMBOL
3. FUNCTION OF POWER SUPPLY LINE (NUMBER)
IDENTIFICATION
SYMBOL MEANING
Power supply No Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)
Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2)
Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"
Battery Voltage(B+) supply directly regardless of Ignition Switch
Ground connected to battery(–)
Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)
15
15A
15C
30
31
58
Abbreviation Color
Brown
Green
Violet
Pink
White
Orange
Light Green
Br
G
V
P
W
Or
Lg
Abbreviation Color
Sky Blue
Red
Blue
Yellow
Gray
Black
Sb
R
L
Y
Gr
B
4. WIRING HARNESS COLOR IDENTIFICATION
5. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
- Terminal number is given based on Female Terminal Connector
ex) Terminal Number 4 of C901 connection
Locking Terminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4C901
Female Connector
(W/H Floor)
C901
W/H Floor
132
465

1. POSITION OF CONNECTOR, GROUND & SPLICE PACK................2-2
2. CONNECTOR, GROUND & SPLICE PACK INFORMATION ..............2-4
3. WIRING HARNESS, CONNECTOR & GROUND LOCATION.............2-5
CONTENTS
SECTION 2
POSITION OF CONNECTORS AND GROUNDS

2-2 POSITION OF CONNECTORS AND GROUNDS
1. POSITION OF CONNECTOR, GROUND & SPLICE PACK
W/H - ENG. MAIN
W/H - ENGINE
W/H - MAIN
W/H - FLOOR
W/H - T/M

POSITION OF CONNECTORS AND GROUNDS 2-3
C361
C371
C381
C401
C402
C403
22
8
8
6
2
6
White
Colorless
Colorless
Colorless
Colorless
Colorless
Main - Co-Driver Door
Floor - Rear Left Door
Floor - Rear Right Door
Floor - Tail Gate
Floor - Tail Gate
Floor - Tail Gate
InsideCo-DriverSideCowlPanel
Center'B'Pillar
CenterLeft'B'Pillar
BehindTheLeftLamp
BehindTheLeftLamp
BehindTheLeftLamp
2. CONNECTOR, GROUND AND SPLICE PACK INFORMATION
1) CONNECTOR
Connector
Number Connecting
Wiring Harness Connector PositionColor
Pin
Number
C101
C102
C103
C104
C105
C106
C107
C108
C109
C110
C111
C112
C201
C203
C204
C205
C206
C206B
C207
C208
C208
C208B
C209
C210
C211
C212
C213
C251
C301
C302
C303
C304
C305
C351
21
2
2
15
1
4
3
2
16
6
40
6
8
4
10
3
3
4 [6]
16
16
12
15
8
4
14
17
6
3
20
16
14
12
6
22
Colorless
Colorless
White
Black
Black
Black
Black
Black
Black
Black
Black
Gray
White
Colorless
White
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
White
Colorless
Black
White
White
White
Colorless
White
Blue
Main - Engine
Main - Engine
Main - Engine
Engine - Main
Engine - Engine
Generator - Engine
Generator - Engine
Genertor - Engine
Engine - Main
Main - Engine Main
Engine Main - ECM Main
Engine Main - ECM Main
Main - Roof
Main Air Bag
Main - Driver Seat
Main - T/M
Main - Fuel Tank
Main - Fuel Tank
Main - T/M
Main - T/M
Main - T/M
Main - T/M
Main - T/M
Main - T/M
DLC Connector - Main
Main - Air Con
Main - ECM Main
Driver Seat - Driver Seat, AUX
Main - Floor
Main - Floor
Main - Floor
Main - Floor
Main - Floor
Main - Driver Door
InsideThe Engine Room Fuse Block
InsideThe Engine Room Fuse Block
InsideThe Engine Room Fuse Block
UnderTheEngineRoomFuseBlock
BesidePre-HeatingUnit(DSL)
UnderTheAirCleanerHousing(DSL,Turbo)
UnderTheAirCleanerHousing(DSL,N/Turbo)
UnderTheAirCleanerHousing(GSL)
UnderTheCoolantReservoirTank
BehindTheABSModule(HFM)
CenterTheEngineRoomDash Panel
CenterTheEngineRoomDash Panel
UpperTheI/PFuseBlock
LeftTheAudio
UnderTheDriverSeat
UpperTheT/C Motor
UpperTheT/C(DSL)
UpperTheT/C(GSL)
UpperTheT/C
UpperTheT/C(GSL)
UpperTheT/C(DSL)
UpperTheT/C(GSL)
UpperTheT/C(DSL)
UpperTheT/C(GSL)
BesideTheSteeringColumn
BehindTheGloveBox
BesideTheECM (MSE)
UnderTheDriverSeat
BesideTheI/PRelayBlock
BesideTheI/PRelayBlock
BesideTheI/PRelayBlock
InsideCo-DriverSideCowlPanel
BesideCenterConsole
UpperTheI/PFuseBlock
Connector
Number Connecting
Wiring Harness Connector PositionColor
Pin
Number
2) GROUND
G101
G102
G103
G201
G202
G203
G204
G205
G206
G207
G208
G209
G301
G302
G303
Ground PositionWiring Harness
Ground
Number Behind The Left Lamp
Beside The Start Motor
Behind The Right Head Lamp
Right The I/P Fuse Block
Beside The STICS
Upper The ECM
Behind The Ashtray
Beside The TCCU
Beside The ABS Module
Beside THe ECM
Under THe CO-Driver Seat
Beside The EBCM
Center The Left 'B' Pillar
Beside The Left Rear Speaker
Beside The Right Rear Speaker
Engine
Engine
Engine
Main
Main
Main
Main
Main
Main
Main
Main
Main
Floor
Floor
Floor
* [ ] : EURO III

POSITION OF CONNECTORS AND GROUNDS 2-5
3. WIRING HARNESS, CONNECTOR & GROUND LOCATION
1) W/H ENGINE ROOM
• GSL • DSL
C109
C111
C112
C101,C102
S101,
C104 C103
C109
C101,C102
S101,
C104
C103

2-6 POSITION OF CONNECTORS AND GROUNDS
4) W/H ROOF
5) W/H TAIL GATE
2) W/H MAIN
• W/H MAIN
3) W/H TAIL GATE

POSITION OF CONNECTORS AND GROUNDS 2-7
6) W/H DOOR 7) W/H SEAT HEATER
8) W/H AIR-BAG

2-8 POSITION OF CONNECTORS AND GROUNDS
10) W/H TRANSMISSION
9) W/H AIR-CONDITIONER

POSITION OF CONNECTORS AND GROUNDS 2-9
S204 (DSL/GSL)S101 (DSL/GSL)
11) SPLICE PACK
S202 (DSL/GSL)
S201 (DSL/GSL) S205 (DSL/GSL)
3
2
1
E f 2
80A
E f 6
40A
E f 14
15A
W
Fusible Link Box
Head Lamp Relay (Low) '30'
Fog Lamp Relay '30'
Tail Lamp Relay '30'
GL
GL
GL GL
GL
1
2
3
4
5
6
7
85
C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC)
Clock '3'
VSS '3'
F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW
LW
LW
LW
LW
1
2
3
4
5
6
7
8
RY
RY
RY
RY
RY
RY
RY
RY
Stics '1' F17 (10A)
Seat belt Switch '3'
Chime Bell '2', Buzzer '3' DLC '14'
Key Reminder Switch '3' Clock '1'
C212 '10' Audio '5'
S203 (DSL/GSL)
1
2
3
4
5
6
7
8
16
Thermo AMP '3'(DSL)
Thermo AMP '4'(GSL)
Rear Wiper/Washer
Switch '8'
LW
LW LW
C212
LW F19 (10A)
Blower Relay 'S1'
A/C Switch '3'
S401 (DSL/GSL)
1
2
3
4
5
6
7
8
4
7
E f 10
10A
C212
C101
ECS Switch '4'
Rear Wiper/Washer Switch '6'
A/C Control Panel '11'
Tail Lamp Relay '87'
Door unlock Switch '4'
Defroster Switch '4'
Audio '3', 4WD Switch '7'
Front Cigar Lighter '2'
Seat Warmer Switch '6'
Fog Lamp Switch '4'
Hazard Switch '2'
Clock '4'
GW
GW
GW
GW
GW
GW
GW
GW
1
2
3
4
5
6
7
8
BrW
BrW
BrB
YW
BrB
BrB
BrW
LY
ECM '38' '37' ECM
TCM 'A23' 'A24' TCM
TOD 'A10' 'A11' TOD
RESISTOR
(M/T)
1
2
3
4
8
9
10
11
B
B
B
Rear RH Combi Lamp '4'
Rear LH Combi Lamp '4'
5
6
7
12
13
14
2
Door lock Actuator '2'
G302
B
BB
C402
B
Rear Wiper Motor '3'
High Maunted Stop Lamp '2'
B
License Lamp '2'
License Lamp '2'

CONTENTS
1. FUSIBLE LINK FUSE BLOCK & ENGINE ROOM FUSE
BLOCK POWER DISTRIBUTION .................................................... 3-2
2. I/P FUSE BLOCK POWER DISTRIBUTION ..................................... 3-3
SECTION 3
WIRING DIAGRAM FOR POWER SUPPLIES

3-2 WIRING DIAGRAM FOR POWER SUPPLIES
1. FUSIBLE LINK FUSE BLOCK & ENGINE ROOM FUSE BLOCK POWER DISTRIBUTION

WIRING DIAGRAM FOR POWER SUPPLIES 3-3
2. I/P FUSE BLOCK POWER DISTRIBUTION

3-4 WIRING DIAGRAM FOR POWER SUPPLIES

WIRING DIAGRAM FOR POWER SUPPLIES 3-5

3-6 WIRING DIAGRAM FOR POWER SUPPLIES

SECTION 4
USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
1. ENGINE ROOM FUSE & RELAY BLOCK ....................................... 4-2
2. I/P FUSE BLOCK............................................................................... 4-3
3. POSITION OF RELAY, CONTROL UNIT AND PARTS NUMBER.. 4-4
CONTENTS

4-2 USAGE AND CAPACITY OF FUSES IN FUSE BOX
60A
80A
80A
30A
30A
40A
40A
60A
60A
10A
10A
15A
15A
15A
15A
10A
10A
30A
Ef1
Ef2
Ef3
Ef4
Ef5
Ef6
Ef7
Ef8
Ef9
Ef10
Ef11
Ef12
Ef13
Ef14
Ef15
Ef16
Ef17
Ef18
1. ENGINE ROOM FUSE & RELAY BOX
1) ENGINE ROOM FUSE BLOCK 2) USAGE OF FUSE IN ENGINE ROOM FUSE BOX
* 30 : Battery(+) Power Supply
Front
fog
Lamp
Head
Lamp
(LOW)
Head
Lamp
(HI)
Illumination
Relay
Horn
Relay
A/CON
C101
C102
C103
S101
Cooling fan-2
Cooling fan-1
Ef10 10A TAIL LAMP LH
Ef11 10A TAIL LAMP RH
Ef12 15A HEAD LAMP LH
Ef13 15A HEAD LAMP RH
Ef14 15A FRT FOG LAMP
Ef15 15A DOOR LOCK
Ef16 10A HORN
Ef17 10A A/CON COMP
Ef18 30A BLOWER
DSL GSL
COMP RESIS
TOR
109876 54321
21 20 19 18 17 16 15 14 13 12 11
21
123
12
Ef9 60A
BATT1
Ef8 60A
BATT2
Ef7 40A
IGNITION
SWITCH
Ef6 40A
FUSIBLE LINK
HEAD
LAMP
Ef5 30A
COOLING
FAN
Ef4 30A
POWER
WINDOW
2) FUSIBLE LINK FUSE BOX
80A 80A 60A
Ef3Ef2Ef1
3) RELAY TERMINAL NUMBER
86 87
85 30
S
B L
85 87a
30
87
86
4PIN RELAY 3PIN RELAY 5PIN RELAY
ABS & ABD
Generator
Preheating
Power Window
Cooling Fan
Head Lamp
Ignition Switch
Battery 2
Battery 1
Tail Lamp LH
Tail Lamp RH
Head Lamp LH
Head Lamp RH
Front Fog Lamp
Door Lock
Horn
A/C Compressor
Blower
Fuse No Capacity Usage
Power Supply
30 BAT(+)
Illumination(58)
30 BAT(+)

USAGE AND CAPACITY OF FUSES IN FUSE BOX 4-3
2. I/P FUSE BLOCK
1) POSITION OF RELAY AND FUSE 2) USAGE OF FUSE IN PASSENGER ROOM FUSE BOX
* 30 : BAT(+) Power Supply Through Ef1.
15A 10A
10A 15A 10A
20A 10A 10A
10A
ST F1
10A
IG1 F2
10A
IG1 F3
ACC
10A
F4 B+
30A
F5
B+
(1)
F6 F13
IG1
F20
15A
F7
30A
F14
10A
F21
F8 F15 F22
20A
F9
15A
F16
10A
F23
F10
B+
(2)
F17 F24
20A
F11
15A
F18 10A 15A
20A
F12
10A
IG2
F19 30A
F25 F26
F27
85
87a30 87
86
85
-30 87
86
B E
L
85 -
30
87
86
2) RELAY BOX
FRONT WIPER
RELAY DEFOGGER
RELAY TURN SIGNAL RELAY GSL : FUEL PUMP RELAY
DSL : CIGAR LIGHTER,
P/SOCKET RELAY
A/T SHIFT LOCK
RELAY
87 30
86 85
87 30
86 85
87 30
86 85
87 30
86 85
A/T:PNPRELAY
M/T:CLUTCH INTER
LOCK RELAY
SUNROOF
RELAY 'B' S/W INTERLOCK
RELAY
POWER WINDER
RELAY
10A
10A
10A
10A
30A
15A
15A
10A
20A
20A
20A
20A
30A
15A
15A
10A
15A
10A
10A
10A
10A
10A
10A
10A
15A
30A
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
F26
F27
Fuse No Capacity Usage
Starter Motor Relay
Air Bag
ABS/ABD
Outside Mirror, Audio
Cigar Lighter, Power Socket
Stop Lamp
Hazard Switch
Interior
Fuel Pump (Only GSL)
TCCU/TOD, Power seat
OVPR 1 (Only GSL)
OVPR 4 (Only GSL)
Heated Glass
Sun Roof
Rear Fog Lamp, Power ANT., ECS
DLC
Front Wiper & Washer
Rear Wiper & Washer
TCCU/TCM
Back Up Lamp, Turn Signal Lamp
Head Lamp, Cluster
OVPR 3 (Only GSL)
Speed Sensor, Unit, Relay Coil
Not Used
Not Used
Not Used
Power Supply
30 BAT(+)
ACC (15C)
IGN2 (15A)
30 BAT (+)
IGN1 (15)
IGN1 (15)
SPARE
87 30
86 85
87 30
86 85
ECS
RELAY ABSWARNING LAMPRELAY
87 30
86 85