SSANGYONG Actyon 2008.01 User manual

GENERAL
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GENERAL
1. DIMENSIONS........................................
2. SPECIFICATIONS.................................
3. VEHICLE IDENTIFICATION...................
4. MAINTENANCE INTERVAL...................
5. RECOMMENDED FLUIDS AND
LUBRICANTS........................................
6. JACK-UP POINTS (DOTTED CIRCLES).
7. PIN ARRANGEMENT OF DIAGNOSTIC
CONNECTOR........................................
8. ELECTRIC COMPONENTS AND
LAYOUT................................................
9. STANDARD BOLTS SPECIFICATIONS.
GENERAL
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1. DIMENSIONS

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2. SPECIFICATIONS

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3. VEHICLE IDENTIFICATION
Engine Number (G23D) Chassis Number
Engine Number (D20DT)
The engine number is stamped on the
upper rear left-hand side of the cylinde
r
block.
The chassis number is stamped on
the frame behind the front right tire.
The engine number is stamped on the
lower area of cylinder block in the
intake manifold side.
Certification Label
The certification label is located on
the driver's door sill (B pillar).

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4. MAINTENANCE INTERVAL
* Use only approved Ssangyong genuine parts.
Maintenance service and record retention are the owner's responsibility. You should retain
evidence that proper maintenance has been performed on your vehicle in accordance with the
scheduled maintenance service chart.
* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
ENGINE CONTROL SYSTEM
NOTE 1: Adjust as required; When excessive smoke is visible (black or white)
Poor performance/economy
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Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
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(1)* If vehicle is operated under severe condition:
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance
below 16 km when the outside temperature remains below freezing
Driving in a hilly or mountainous terrain, sandy, or dusty area
High load driving such as trailer towing
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed)
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Check the engine oil level and leak every 3,000 km (2,000 miles) or before starting a long trip.
*1
(2)* If vehicle is operated under severe condition, driving in dusty condition or sandy condition,
pollutant area or off-road driving, frequently inspect the air cleaner, if necessary, change the
air cleaner.
(3)* More frequent maintenance is required if under dusty driving condition.
(4)* Refer to "Recommended fluids, coolant and lubricants".
* Water separator: When replace the engine oil, also drain the water from the fuel filter.
1) Diesel Engine
Replace or change.R -

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* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
ENGINE CONTROL SYSTEM
Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
Replace or change.
I -
R -
(3)* Refer to "Recommended fluids and lubricants".
(4)* More frequent maintenance is required if the vehicle is operated under any of the following
conditions:
In heavy city traffic where the outside temperature regularly reaches 32°C (90°F) or higher, or
In hilly or moutainous terrain, or
When doing frequent trailer towing, or
Uses such as found in taxi, police or delivery service.
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(5)* Inspect manual transmission fluid every 15,000 km (Inspect the leak of fluid at any time,
occasionally), then change every 60,000 km
(6)* Change automatic transmission fluid and every 60,000 km if the vehicle is mainly driven
under severe conditions: Towing a trailer or off-road driving (Inspect the leak of fluid at any
time, occasionlly)
(7)* After completion of off-road operation, the underbody of the vehicle should be throughly
inspected. Examine threaded fasteners for looseness.
(8)* If necessary, rotate and balance wheels.
(9)* After completion of off-road operation, the drive shaft boots should be inspected.
(10)* Inspect propeller shaft grease every 5,000 km or 3 months if the vehicle is mainly driven
under severe condition.
Severe Conditions in Air Conditioner Filter
- Pollutant area or off-road driving, extended air conditioner or heater operation
In off-road or dusty road, or
In heavy city traffic where the outside temperature regularly reaches 32°C (90°F) or higher, or
In hilly or moutainous terrain.
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ACTYON 2008.01
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* Use only approved Ssangyong genuine parts.
Maintenance service and record retention are the owner's responsibility. You should retain
evidence that proper maintenance has been performed on your vehicle in accordance with the
scheduled maintenance service chart.
* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
ENGINE CONTROL SYSTEM
Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
Replace or change.
In order to secure engine long life and effective break-in, first oil (factory filled) would be recommended to
drain with in 10,000 km.
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(1)* If vehicle is operated under severe condition: short distance driving, extensive idling or
driving in dusty condition, shorten the service interval.
(2)* If vehicle is operated under severe condition, pollutant area or off-road driving, driving in
dusty condition or sandy condition, frequently inspect the air cleaner, if necessary,
change the air cleaner.
(3)* Refer to "Recommended fluids and lubricants".
2) Gasoline Engine

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* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
CHASSIS AND BODY
Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
Replace or change.
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R -
(3)*Refer to "Recommended fluids and lubricants".
(4)*More frequent maintenance is required if the vehicle is operated under any of the
following conditions:
In heavy city traffic where the outside temperature regularly reaches 32°C (90°F) or higher, or
In hilly or moutainous terrain, or
When doing frequent trailer towing, or
Uses such as found in taxi, police or delivery service.
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(5)* Inspect manual transmission fluid every 15,000 km (Inspect the leak of fluid at any time,
occasionally), then change every 60,000 km
(6)* Change automatic transmission fluid and every 60,000 km if the vehicle is mainly driven
under severe conditions. (Inspect the leak of fluid at any time, occasionlly)

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ACTYON 2008.01
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* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
ENGINE CONTROL SYSTEM
Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
Replace or change.
I -
R -
(3)* Refer to "Recommended fluids and lubricants".
(6)* After completion of off-road operation, the underbody of the vehicle should be throughly
inspected. Examine threaded fasteners for looseness.
(7)* If necessary, rotate and balance wheels.
(8)* Inspect propeller shaft grease every 5,000 km or 3 months if the vehicle is mainly driven
under severe condition.
In off-road or dusty road, or
In heavy city traffic where the outside temperature regularly reaches 32°C (90°F) or higher, or
In hilly or moutainous terrain.
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Severe Conditions in Air Conditioner Filter
- Pollutant area or off-road driving, extended air conditioner or heater operation

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5. RECOMMENDED FLUIDS AND LUBRICANTS
Use only Ssangyong recommended fluids and lubricants.
Do not mix any different types or brands of oils or fluids. This may cause damages.
Keep the specified levels when adding or replacing the fluids.
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6. JACK-UP POINTS

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7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
1) Functions of Terminal
It is installed under the instrument panel and consists of 16 pins

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8. ELECTRIC COMPONENTS AND LAYOUT
1) Wiring Harness Arrangement

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2) Components Locator

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9. STANDARD BOLTS SPECIFICATIONS

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Metric bolt strength is embossed on the head of each bolt. The strength of bolt can be
classified as 4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general.
Observe standard tightening torque during bolt tightening works and can adjust torque to be
proper within 15 % if necessary. Try not to over max.
allowable tightening torque if not required to do so.
Determine extra proper tightening torque if tightens with washer or packing.
If tightens bolts on the below materials, be sure to determine the proper torque.
1.
2.
3.
4.
Aluminum alloy: Tighten to 80 % of above torque table.
Plastics: Tighten to 20 % of above torque table.
1)
2)

ENGINE GENERAL
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ENGINE GENERAL
GENERAL
1. ENGINE ASSEMBLY LAYOUT...............
2. ENGINE CONTROLS LAYOUT...............
3. ELECTRICAL COMPONENTS
AND PREHEATING SYSTEM.................
4. INTAKE SYSTEM LAYOUT...................
5. EXHAUST SYSTEM LAYOUT................
6. LUBRICATION SYSTEM LAYOUT.........
7. COOLING SYSTEM LAYOUT................
8. FUEL SYSTEM LAYOUT.......................
9. FUEL SUPPLY SYSTEM......................
10. CLEANNESS........................................
11. MAINTENANCE AND REPAIR..............
12. GUIDELINES FOR SERVICE
WORK SAFETY....................................
13. DURING SERVICE WORK
FOR INSPECTION................................
14. DURING SERVICE WORK
FOR ELECTRIC DEVICES....................
15. OWNER INSPECTIONS
AND SERVICES...................................
16. STANDARD BOLTS SPECIFICATIONS
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