SSS Siedle novotechnik MAP 300 User manual

Siedle Group
Novotechnik
Messwertaufnehmer OHG
Postfach 4220
73745 Ostfildern (Ruit)
Horbstraße 12
73760 Ostfildern (Ruit)
Telefon [phone]
Telefax 0711/44 89-118
http://www.novotechnik.de
MAP300_400_en_01.doc
LENGTH- AND ANGLE-
MEASURING SYSTEMS MAP 300/400
CONTENTS (44/00)
1 SAFETY INSTRUCTIONS page 3
1.1 WARNINGS 3
1.2 EMI-INSTALLATION POINTERS 4
1.3 UNIT POINTERS 4
2 FOUNDATIONS 5
2.1 APPLICATION 5
2.2 FUNCTION 5
2.3 SCHEMATIC DIAGRAM 5
2.4 CONNECTING CABLE 6
2.5 FEATURES 6
2.6 OPTIONS 6
3 SETUP MENU 7
3.1 LIMIT VALUE FUNCTION 7
3.2 INPUT FUNCTION 8
3.2.1 Taring function 9
3.2.2 Storage functions 10
3.2.3 Blocking functions 10
3.2.4 Peakdetector 11
3.2.5 BCD- or HEX-inquiry 11
3.2.6 Print start 11
3.2.7 Display dark function 11
3.2.8 Closed-circuit current function for outputs 12
3.2.9 Limit value acceptance 12
3.3 INTERFACE FUNCTION (RS232) 12
3.4 MEASURING RANGE 13
3.5 CALIBRATION 14
3.6 ANALOG OUTPUT (OPTION) 15

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4 FUNCTION MENU page 16
4.1 MEASURING RATE 16
4.2 DISPLAY FUNCTION 16
4.3 DECIMAL POINT 17
4.4 TARING VALUE 17
4.5 HYSTERESIS VALUE 17
4.6 TIME / DATE (OPTION) 17
5 LIMIT VALUES 18
5.1 LIMIT VALUE PROGRAMMING 18
5.2 RELAY CONTACT OUTPUT 18
5.3 OPTOCOUPLER OUTPUT 18
6 INFO MENU 19
7 AUXILIARY OUTPUT 21
8 ERROR MESSAGES 21
9 TECHNICAL DATA 22
10 CONNECTION / OPERATING CONTROLS 24
11 DESCRIPTION IN/OUTPUTS 25

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1 SAFETY INSTRUCTIONS
1.1 WARNINGS
•Operating Instructions
For a safety operating of this unit you have to read first the operating instructions, the safety in-
structions and the warnings. During putting into operation you have to observe the succession of
the programming and the operating of the unit like
When you are putting the unit into operation you have to look after the succession of the manual.
Please follow the instructions for operation and use of the unit in all points. Please keep the
manual so that you can look up anything if you have to or an other person can also read it.
•Personal
Putting into operation of these measuring systems is only allowed for qualified and instructed
personal. Only EMI-qualified personal is allowed to put these units into operation. We will offer
on request trainings to the unit techniques and the operating.
•VDE-Instructions
During connecting the units you have to observe the instructions of the VDE and the instructions
of the professional association for working with electrical units and systems.
•Employment area
These units are only designed for operating in industrial applications. As standards EN 50081-2
and EN 50082-2 only allowed these units in industrial area.
•Supply of power
Please connect this unit only with the power supply, which is marked on the type sign.
•Attendance
Please do not try to open the screw caps. The guarantee is automatically null and void if they are
damaged. The unit is only allowed to be repaired by the producer. The user can eventual repairs
or rebuilds build only with the permission of the producer through. Before opening the unit remo-
ve all connection cables.
•Water and dampness
For prevention of fire or dangers by electrifying, you have to safe the unit before rain or damp-
ness. At sites of operations where it is the danger of water, which could penetrate into the front
side of the unit you have to fit the flexible protecting cap FSH (IP65). Please do not use the unit
near a wash bassin, kitchen sink, washing-machine, swimming pool or a damp room.
•Acclimatisation
When you lie down a unit at lower temperatures as they are in the operation room, you have to
lie down the unit first for two hours without power. It is possible that water will condense on the
electronic and this will be dangerous for persons and it could damage the unit.
•Penetrating alien elements
You have to look after that there cannot penetrate liquids or other alien elements like shavings,
soot or dust by the unit’s openings into the unit.
•Ventilation
The unit should be build in so that it could get enough ventilation.
•Heat effect
Do not fit the unit near of sources of heat or heat producing loads.
•Cleaning
Before cleaning the unit you should remove all connection cables. Please use only a low damp
rag. Other cleaning products can only be used after consultation with the producer.

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1.2 EMI-INSTALLATION POINTERS
•Signal cables
Measuring, signal- or sensor cables, which are connected with the measuring system, must not
lie parallel to the power cables. Signal cables have to be screened over the whole length, so also
into a steer- or switch cabinet, and the screen connection has to be connected as it is described.
The screen connection of signal cables may be only connected one-sided or with reference
chassis.
•Power supply cable
The feeding of the units (direct voltage or alterning current) has to follow out of the same net,
which should be free from interference. Should the occasion arise you have to install a mains fil-
ter.
•Case
Metal cases in which the units will be installed have to be connected with reference chassis. The
non-fused earthed conductor has to be connected low-resistance.
•Distances
Around the unit there may be cables that carry a current only in a distance of minimum 10cm.
Radio installations or radio telephones should have a distance from minimum 2m to the unit. In-
terferencing ISM units or switching inductive load like conductors, magnetic rectifiers or motors
have to be suppressed from radio noise (RC- or varistor wiring) and should have a distance from
20cm.
1.3 UNIT POINTERS
•RS232-Interface
You have to look after, that the RS232-interface from the measuring input and the optional anal-
ogous output are not galvanically isolated.
•Auxiliary voltage output on AC-supply
You have to look after, that the auxiliary voltage output is not short-circuit-proof. An overload by
short-circuit leads to the responding of the overload protection of the intern transformer, which
will switch off. If required you should assign for an extern overload protection.
•Auxiliary voltage output on DC-supply
At units with 24V-supply (.8) the supply will be connected intern with the auxiliary voltage output.
By this the supply input and the auxiliary voltage output have the same reference potential. You
have to look after, that the auxiliary voltage output is not short-circuit-proof. If required, you
should assign for an extern overload protection.

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2 FOUNDATIONS
2.1 APPLICATION
This series of measuring systems are used to display and monitor length and angle values. The
main applications are machine and test equipments.
2.2 FUNCTION
The units MAP 300/400 are microprocessor controled panel-mounting instruments with 3 3/4- to 4
3/4-digit display. The displayed reading can be programmed for the required measuring range. Four
independent limit value comparators monitor continuously for overshoot and undershoot of the pro-
grammed limits. The serial interface render the connection to a printer. Measurement value and
comparator state can be controlled additional with PC or PLC. With the four optoisolated logic in-
puts many different functions are controlable with external signals.

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2.3 SCHEMATIC DIAGRAM
isolated
watchdog
voltage
monitoring
RS 232-
4x opto-
isolated
output
converter
/HEXBCD
limits
routine
peak-
detector
linearizat.
calibrat.
LED-
displays
switches
5x
output
input
2x
memory
limits
input
filter
relay
reference
output
anaolg
multiplexer converter
interface
serial
AD-
Z-960292
24 V DC
24 V DC
230 V AC
power supp.
4x opto-
auiliary
output
power supp.
software
filter
5 V DC
regulator
2.4 CONNECTING CABLE
All interfaces, for the measurement input, auxiliary output, logic in-/outputs, serial interface RS232
and the optional analog output are accessible on the rear side connectors. The connecting cables
for sensor, analog output and RS 232 interface must be shielded. The shield must be connected to
the corresponding terminal (see 10 CONNECTION). It is not allowed to connect the shield at the
other cable end to any potential, because that generates a disturbing cable loop. This prevents the
optimal function of the unit.
It is not allowed to lay the power and control cables of the unit in the near of power plants, electric
welding cables or supply cables for inductive components like motors, magnets, frequency trans-
formers etc.

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2.5 FEATURES
The measurement systems have different features. Therefore the service of the units is naturally a
little bit different. I. ex. units without limit value comparators have no programmable functions like
„LIMIT VALUE FUNCTION“ or „LIMIT VALUE PROGRAMMING“. In special chapters that is addi-
tional noted.
The following table shows the different features:
features MAP 444 MAP 344 MAP 342 MAP 340 MAP 334 MAP 332 MAP 330
display range -9999/40000 -9999/20000 -9999/20000 -9999/20000 -4000/4000 -2000/2000 -2000/2000
accuracy 0,01% 0,01% 0,01% 0,01% 0,03% 0,03% 0,03%
measuring rate 8/s 16/s 16/s 16/s 32/s 16/s 16/s
limit values 4 4 2 - 4 2 -
relay outputs 2 2 2 - 2 2 -
opto outputs 4 4 - - 4 - -
control input 1: progr.* progr.* taring (static) taring (static) progr.* taring (static) taring (static)
control input 2: progr.* progr.* hold hold progr.* hold hold
control input 3: progr.* progr.* taring reset taring reset progr.* taring reset taring reset
control input 4: progr.* progr.* taring (dyna.) taring (dyna.) progr.* taring (dyna.) taring (dyna.)
RS232 interface. yes yes no no yes yes no
BCD/HEX interface yes yes no no yes yes no
realtime-clock option option no no option option option
analog output option option option option option option option
calibr.: teach-in yes yes yes yes yes yes yes
calibr.: standard yes yes yes yes yes yes yes
2.6 OPTIONS
•Power supply 110 V AC 50/60 Hz; 24 V DC 6 W
•Realtime-clock (time / date)
•Analog output 0-10 V DC oder 0/4-20 mA DC
•Flexible cover FSH (IP65)
3 SETUP MENU
Via the SETUP menu, all of the elementary measuring and control functions of the unit are defined
and calibration of the measuring range/sensors is carried out. These parameters, which are always
in connection with superior controls, are always programmed first with initial operation.
MENU ACTIVATING:
When switching on, press the SEL key until the display SETUP appears. After that, the desired
program routine can be selected by pressing the SEL key again. At the end of the menu block, the
unit automatically switches back to normal measuring operation. It is possible to prematurely cancel
the operation by pressing the C key.

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SETUP MENU:
┌─── function display (see OPERATING CONTROLS)
[1] limit value function
[2] input function
[3] interface function
[4] measuring range
[5] calibration BEGIN value
[6] calibration END value
[7] analog output function (option)
[8] analog output start value (option)
[9] analog output stop value (option)
3.1 LIMIT VALUE FUNCTION [1]
In this menu, the switching function (MIN/MAX), the number of limiting value outputs and the pro-
gramming block of single limiting values can be selected. Furthermore, it is possible to define
whether the limiting value setting range is to be possible over the entire numerical range or only
over the calibrated range (by defining the BEGIN- and END-values).
unit MAP 334/344/444 MAP 332/342 MAP 330/340
limit values 4 2 no
Limit value function: MAX-function (H/h):
output is switched when the limiting value is exceeded.
MIN-function (L/
L
):
output is switched when the limiting value is undershot.
After calling this program routine [1], the measured value is display to set the limiting value func-
tions L, H,
L
und h as well as the number of limiting values used 0...4 is displayed.
The number of limiting values used flashes and can be changed between 0 and 4 as well as 1. and
4. by pressing the - keys. The numerical display with a point means that the limiting value set-
ting range is only possible within the calibration range. The setting possibility of the limiting value
number is only beneficial if e.g. generally only 2 limiting values are needed.
To change the limiting value function of an output, the SP>-key is to be pressed until the desired
position flashes. After that, it is possible to changeover between L (MIN) and H (MAX) by pressing
the - keys.
L switching function MIN, limiting value not program-protected
H switching function MAX, limiting value not program-protected
L
switching function MIN, limiting value program-protected
h switching function MAX, limiting value program-protected

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The limting value function is set at "not program-protected" as standard (L/H).
With this, all of the limiting values are firstly changeable. If needed, the limiting value function of
individual limiting values can be changed afterwards to "program-protected".
Example (series MAP 334/344/444):
L
L H h 4 Four limiting values (setting range only within the calibration range)
1. limiting value: (
L
) MIN-function, program-protected
2. limiting value: (L) MIN-function, not program-protected
3. limiting value: (H) MAX-function, not program-protected
4. limiting value: (h) MAX-function, program-protected
3.2 INPUT FUNCTION [2]
All control inputs are controllable via 24 V signals. If only switching contacts are used externally,
these can be supplied by the 24 V auxiliary voltage output.
MAP 334/344/444: MAP 342/340/332/330:
The 4 opto-isolated control inputs are prepro-
grammed in the factory for the moust common
four standard functions. However, these can be
optionally changed (see below).
The 4 opto-isolated control inputs are defined at
the factory for the four standard functions and
can not be changed.
Fixed input functions:
IN1: taring function (static)
IN2: storage function f. display + comparator
IN3: taring function reset
IN4: taring function (dynamic)
series MAP 334/344/444: standard functions of the inputs IN1-4: (display q 2 3 6)
input display function
IN1 q taring function (dynamic)
IN2 2 taring function reset
IN3 3 storage function for:
display + comparator
IN4 6 programming block
If required, another function can be selected for each control input. This allows the user to optimally
use the external controllable functions.

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Selection possibilities of the input functions for all inputs:
display function display function
1 taring function (static)
notice the detailed description !
c BCD-inquiry
2 taring function reset d HEX-inquiry
3 storage function: display + com-
parator (Hold)
E print start, measurement value
4 storage function: comparator F display dark function
5 storage function: display G closed-circuit output function
6 programming block H, J, L print start, progr. text (16 signs)
7 SEL-key block N limit value acceptance
8 keyboard block o print start: like „E“, but continuous
9 peakdetector: positiv P print start: like „E“, but with
<CR><LF>
A peakdetector: negativ q taring function (dynamic)
b peakdetector: difference - no function
After calling up program routine [2], the control inputs can be selected by pressing the SP>-key.
The position, which is to be changed, flashes. The input functions can be changed by pressing the
-keys.
Example: display q E 9 A
input display function
IN1 q taring function (dynamic)
IN2 E print start, measurement value
IN3 9 peakdetector: positiv
IN4 A peakdetector: negativ
3.2.1 Taring function
The taring function resets the display value at an optional position and can be externally controlled.
After activation, only the deviation from the stored taring value is displayed. The taring function can
also be reset externally, if a control input is programmed for the function "taring function reset". In
the FUNC menu, the taring value can be additionally set to zero or any optional value.
a) Taring function (dynamic) Input function „q“ > New function ! <
The taring value is stored in the internal dynamic RAM. The taring value is activ until the
supply voltage is connected. After a power fail the taring value is reset to zero. It is recom-
mended to use this function because there is no limitation on storage cycles.
b) Taring function (static) Input function „1“ > Important ! <
The taring value is stored in the internal static EEPROM. Do not use this function for fre-
quently taring cycles. Use this function only for rare cycles, when it is absolutly necessary to
protect the actual taring value against power fails. At frequently storage cycles it is possible
that storage errors will affect because of the limited and unknown storage capacity of the in-