Stahl Hotronix DUAL Air Fusion User manual

Hotronix®
2x 40x50 cm
www.stahls.eu
OPERATOR’S MANUAL
DUAL

1
Hotronix®Air Fusion™
Safety Instructions
Important Safety Instructions
WHEN USING YOUR APPLIANCE, BASIC PRE-CAUTIONS SHOULD ALWAYS BE FOLLOWED,
INCLUDING THE FOLLOWING:
Read all instructions.
Use appliance only for its intended use.
To reduce the risk of electric shock, do not immerse the appliance in water or other liquids.
Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.
Do not allow cord to touch hot surfaces, let appliance cool completely before putting away.
Do not operate appliance with a damaged cord, or if the appliance has been dropped or
damaged.To reduce the risk of electric shock, do not disassemble or attempt to repair the
appliance, take it to a qualified service person for examination and repair. Incorrect reassembly
or repair could cause a risk of fire, electric shock, or injury to persons when the appliance is used.
Close supervision is necessary for any appliance being used by or near children.
Do not leave appliance unattended while connected.
Burns could occur from touching hot metal parts.
To reduce the likelihood of circuit overload, do not operate another high voltage appliance on
the same circuit.
If an extension cord is absolutely necessary, a 20 ampere rated cord should be used.
Cords rated for less amperage may overheat, care should be taken to arrange the cord so
that the cord cannot be pulled or tripped over.
SAVE THESE INSTRUCTIONS.

Hotronix®Dual Air Fusion™
Table of Content
1
3
4-5
6-17
6
7-9
10-11
12
13
14
15
16
17
18
19-20
21
22
23
Safety Instructions
Machine View
Touch Screen Guide / Connecting the System
Hotronix®Air Fusion™ Operating Instructions
Start Up / Shut Down
Print Screen/Passwords
Preset Setup
Date & Time Setup / Display Setup
Auto On nd Off Setup
Password Setup
Language Setup / Laser Setup
System Setup
Prepare to Print
Parts Replacement List
Parts Location Guide
Hotronix®Air Fusion™ Electrical Schematic
CE-Certification
Terms of Guarantee
2

Hotronix®Dual Air Fusion™
Machine View
3
1. Print Buttons
2. Casters
3. Alignment Lasers
(optional)
4. Bellow
5. Circuit Breakers & IEC Inlet
6. Air Connect
7. Air Hose
8. Foot Pedal
9. Power Cord
10. ON/OFF Switch
11. Quick Release Button
12. Touch Screen
13. Upper Platen
14. Lower Platen A
15. Lower Platen B
16. Base
17. Platen Release Lever

Hotronix®Dual Air Fusion™
Touch Screen Guide
4
Navigation
Most screens have a Cancel or Back button to close the current screen
without saving any changes and will return the user to the previous
screen. (Fig.1)
Some screens may present a list of items.When the list of items is
larger than can be displayed on a single screen, a left and/or right
arrow appears on the left or right side of the screen. A user can scroll
through the list by making a sweeping gesture across the screen, either
left and/or right, as indicated by the arrows.The user must be touching
the screen for the gesture to be detected.Very fast and very slow
gestures may not be recognized. (Fig.1)
Editing
Editable fields may be displayed in an Edit Box. An Edit Box typically
overlays the screen and presents field(s) and/or control(s). Edit Boxes
typically do not have a Back or Cancel button.The Edit Box can be closed
by touching the screen anywhere outside the Edit Box. A Save or Enter
button may be displayed in an Edit Box. Closing the Edit Box without
pressing the Save button will result in the loss of your changes. (Fig.2)
In addition to editable fields, an Up/Down icon may be provided to
increase or decrease values.The Up/Down icon (in most cases) can be
held down to automatically increase or decrease the value.(Fig.3)
Keypad Display
The Keypad display is used for data entry purposes.This is used to enter
text or numeric data when required.The Keypad provides function keys
for Cancel, Enter and Backspace/Clear (“<”) keys. Also, a mode key may be
present between the Cancel and Enter key.The mode key allows the user
to switch between upper and lower case letters and numeric and
other characters that may be entered using the Keypad. (Fig.4)
Typically, the current value is displayed in the Keypad value display at the
top of the screen. Use the Keypad to change the current value. Use the
Enter key to accept the change or the Cancel key to exit without accepting
the change to the current value. (Fig.4)
The Keypad display is also used for password entry. Password characters
will be displayed with“*” in place of the password value.
Menu Selection
The available Menu Screens are displayed as icon images on the screen.
Touch and release the icon to open the desired Menu Screen. (Fig.5)
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Hotronix® Dual Air Fusion™
5
Operating Instructions
The Hotronix® Dual Air Fusion™ Operating Instructions are designed with the user in mind. Carefully
read and follow the step-by-step instructions for best results.
• To avoid bums, do not touch the heated platen during use.
• Keep hands clear of the upper platen of the press dureing platen lock down as the pressure may cause injury.
• Work area must be kept clean, tidy and free of obstructions.
• Power supply cord must be disconnected before cleaning or servicing press.
1. Connection the System
Connect the power cord into the IEC inlet located on the side of the Press.
Connect the opposite end of the cord into a properly grounded electrical
outlet with a sufficient amperage rating (Fig. 1.1).
• Voltage
220 Volt - A full 10 amp grounded circuit is required for 220 volt operation.
• Extension Cords
If used, extension cords should be as short as possible and not less than
12 gauge. Heavy duty cords are recommended.
• Circuits
Circuits that have less than 15 amps or that have other high demand
equipment or appliances (especially more than one heat press) plugged
in, should not be used.
Note: If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or a similarly qualified person in
order to avoid hazard. Use SJT type rated 300 V cord for replacement.
• Connectin the Air Compressor
Connect the Air Hose (provided) from your air compressor into the Air
Connector located on the back of the press (Fig. 1.2).
Note: Air compressor must be 1 hp compressor or larger, 2.3 cfm, with
a 5 gal. tank minimum. If the compressor is not connected properly or
the pressure is turned off, the Dual Air Fusion will warn you with this icon.
(Fig. 1.3).
Press the icon when air pressure is restored.
CAUTION: Failure to follow these instructions will cause:
• Erratic controller funktions.
• Inaccurate displays and slow heat-up.
• The circuit breaker to disengage.
Fig. 1.1
Fig. 1.2
Fig. 1.3

Hotronix®Dual Air Fusion™
Operating Instructions
6
2. Start Up / Shut Down
To start your Dual Air Fusion™ Heat Press, flip the power switch to the„On“
position.The power switch is located on the top of the control housing
(Fig. 2.1)
During the startup, a splash screen is shown for approximately 3 seconds.
This screen displays the Hotronix® logo and current software version
(Fig. 2.2).
To turn your Dual Air Fusion™ Press off, select the„Shut Down“ button
on the print screen (Fig. 2.3)
Note: When the heat platen is above 100°F (38°C), the current platen
temperature is displayed on an orange background as a warning, indicating
that the platen is still hot. (Fig. 2.4)
During this time, the Shutdown operation can be exited by simply pressing
the green start button displayed on the touch screen (Fig. 2.4).The system
will exit the Shutdown screen and return to the print screen.
Once the platen has cooled below 100° F (38° C), a screen saver will display,
showing the Stahls Hotronix® START, and Shut Down buttons. (Fig. 2.5)
Press and Hold the red Shut Down button until this screen appears
(Fig. 2.6). Flip the main Power Switch at the top of the press to the off
position.
Note: The Dual Air Fusion is equipped with an Auto Sleep Mode.When
the machine is not in use for a period of four hours, it will enter an
energy saving sleep mode.To restore to normal operating mode, press
the start button located on the touch screen and allow the heat press to
return to the target temperature.
Fig. 2.1
Fig. 2.2
Fig. 2.3
Fig. 2.4
Fig. 2.5
Fig. 2.6

Hotronix®Dual Air Fusion™
Operating Instrucitons
7
3. Print Screen
The Print Screen is the first screen displayed after the splash screen and
start up has completed.This screen provides all the printing functions.
• Presets
Saved Presets are displayed at the top of the Print Screen.These are
pre-programmed heat application settings that allow you to quickly
and accurately change your print settings for specific materials.The
example shown is a preset named„PRESET 5“ with a first timer of
4 seconds, a target temperature of 320F°, and a platen pressure of
35psi (Fig. 3.1).
To select a new application setting, press the preset bar at the top of
the Print Screen (Fig. 3.1).
A pop up menu with all of the optional presets will be displayed.
Press your desired preset (Fig. 3.2).
Note: If there are no Presets pre-programmed on your system, the
Preset menu will be blank.To edit, delete or create new presets, see
‘Preset Setup”on pages 11 and 12.
Press the blue arrow icon to toggle between the A and B platens to
assign your selected preset to your desired platen. Select the“ACCEPT”
icon when finished (Fig. 3.3).
The system will automatically return you to the Print Screen showing
your new preset settings.
• Target Times
Your target Temperature,Time and Pressure settings are displayed as
shown (Fig. 3.4).These settings may be overridden.
Note: When changing a Target Setting, the Preset display name at
the top of the screen will change to“Override” to indicate the Preset
has been manually changed.
To change your Temperature Settings, press the Target Temperature
display located on the right side of the print screen. A pop up menu
will be displayed. Press the blue or red temperature icons to decrease
or increase the temperature (press and hold to change values faster)
(Fig. 3.5).
Note: The temperature can be set from a range of 32°F (0°C) to
430° F (221°C).
To change your Time Settings, press the Target Timer display located
on the right side of your print screen. A pop up menu will be displayed.
Press the minus or plus icons to decrease or increase the time (Press
and hold to change values faster) (Fig. 3.5).
Note: The time can be set from a range of 1-999 seconds.
Fig. 3.1
Fig. 3.2
Fig. 3.3
Fig. 3.4
Fig. 3.5

Hotronix®Air Fusion™
Operating Instructions
8
9
3. Print Screen
• Target Settings Cont.
To change your Pressure Settings, press the Target Pressure display
and a pop up menu will be displayed. Press the down or up arrows to
decrease or increase the pressure (Press and hold to change values
faster) (Fig. 3.6).
Note: The pressure can be set from a range of 20psi (1.4bar) to
120psi (8.3bar).
• Actual Readings
The Actual Temperature and Pressure readings are displayed on the left
side of the Print screen.These are the current heat press readings (Fig. 3.8).
• Job Counter
The Job Counter counts the total number of complete print cycles
performed using the current Preset or Override settings. Exiting the Print
Screen or changing the Preset will reset the Job Counter to 0. Changing
an Override setting does not reset the Job Counter to 0 (Fig. 3.8).
• Station Indicator
A and B icons indicate which platen or station your current heat application
settings will be applied to. A larger green icon indicates an active platen
and a smaller red icon indicates an inactive platen (Fig. 3.9).
Power Button
Use the Power Button to perform system shutdowns (Fig. 3.9).
Note: See“Start up / Shut Down”on page 7.
Setup
The Setup menu allows you to edit and create Presets, program the
Date and Time, change your display units (F°/C° and psi/bar), set your
Auto On/Off functions and more. A password is required to enter the
Setup menu.The system supports two levels of passwords:“User”
and“Manager”. Features of the Setup menu are limited by the pass-
word level entered (Fig. 3.9).
Note: See“Passwords”on page 10.
Refresh Button
When using a Preset with multiple timer settings programmed, press
and hold the refresh button to revert back to the first timer setting
when desired (Fig. 3.10).
Tack Mode
When Tack Mode is enabled, the platen is lowered as long as both
print buttons are pressed and held.Touch the tack button to toggle
the Tack mode. A green check mark indicates the Tack Mode i
enabled. A red X indicates that Tack Mode is disabled (Fig. 3.10).
Fig. 3.6
Fig. 3.7
Fig. 3.8
Fig. 3.9
Fig. 3.10

Hotronix®Air Fusion™
Operating Instructions
9
3. Print Screen
• Auto Shuttle Mode
With Auto Shuttle Mode enabled, your Dual Air Fusion™ will automatically
transition from one platen (A & B) to another after each heat application.
Press the auto shuttle button to toggle the Auto Shuttle Mode.
4. Passwords
A password is required to access the Setup Menu and configure certain
functions of the Dual Air Fusion™.The system supports two levels of pass-
words:“User”and “Manager”.The User Level password provides access only
to the Preset Setup, Date & Time, Display, and Auto On/Off Setup screens.
The Manager Level password provides access to the Preset Setup, Date &
Time, Display, Auto On/Off, Password, Language and System Setup screens.
In the Print Screen, press the Setup icon (Fig. 4.1).
Then press the Setup icon again (Fig.4.2).
A keypad will be displayed. Enter the letter“U”for a user level password or
“M”for a manager level password (Fig. 4.3).
Note: We will continue under a“User Level”password.
Press Enter when complete.
If an invalid password is entered, simply repeat the previous step (Fig. 4.4).
Note: You can Select the Cancel button to exit the Password Entry screen
and return to the previous screen at any time.
Now you will be automatically entered into the Setup Menu where you will
have access to the Setup functions. (5.1)
A green check mark indicates the Auto Shuttle Mode is enabled.
A red X indicates Auto Shuttle is disabled.
A white“footprint”indicates the foot switch is enabled (Fig.3.11).
Note: See“Prepare To Print”on page 18 for further details.
Fig. 3.11
Fig. 4.1
Fig. 4.2
Fig. 4.3
Fig. 4.4

Hotronix®Air Fusion™
Operating Instructions
10
5. Preset Setup
After your password is entered in the setup menu, press the Preset Setup
icon (Fig. 5.1). This option will allow you to edit, delete, and create new
Presets. A preset can have:
• 1 Preset Name
• 1-4 Timer values each with a range of 1-999 seconds
• 1-4 Platen Pressure settings each with a range of 20 -120psi (1.4 - 8.3bar)
• 1 Temperature value with a range of 32 - 430°F (0°- 221°C)
• To create a new Preset:
Press the NEW button on the preset setup screen (Fig. 5.2). First, give the
Preset a name by selecting the Preset Name field (Fig. 5.3).
If desired, you can also change the Pressure and Temperature units here by
pressing the F or C (Fahrenheight/Celcius) and psi or bar icons on the right
side of your screen (Fig. 5.5)
A keypad will be displayed (Fig. 5.4).
Type in the name of your new Preset and Press ENTER when finished
(Fig. 5.4). Repeat the same process for your new Preset Timer, Pressure, and
Temperature fields.
If desired, you can also change the Pressure and Temperature units here by
pressing the F or C (Fareinheight/Celcius) and psi or bar icons on the right
side of your screen (Fig. 5.5).
Press the SAVE button when finished (Fig. 5.5).
Note: If you receive an error message after saving, select the Error message
icon (Fig. 5.6). A Preset Error menu will display, informing you of any changes
needed (Fig. 5.7).
Note: A common error is when the amount of Timer fields entered (1-4)
does not equal the amount of Pressure fields entered (1-4). For example, if
you assign the Preset two Timer settings, it must have two Pressure settings.
Press the yellow Error icon again to the close the Error menu and make
any necessary corrections. Press the SAVE button again when finished.
Fig. 5.1
Fig. 5.2
Fig. 5.3
Fig. 5.4
Fig. 5.5
Fig. 5.6
Fig. 5.7

Hotronix®Air Fusion™
Operating Instructions
11
• To create a new Preset:
Note: A DELETE button will appear after saving if you do not want to save
(Fig. 5.8).
Press the BACK button until you return to the Print Screen.The message
„Saving Settings! Please wait...“ will appear.
Press the Presets bar at the top of the Print Screen to select your New
Preset (Fig. 5.9).
Locate and select your New Preset (Fig. 5.10). Press the blue arrow icon to
assign your selected preset to your desired platen (A or B) then press
ACCEPT (Fig. 5.11).The Print Screen will now display your new settings.
• To edit an existing Preset:
In the Preset Setup menu, press the name of the Preset you’d like to
change (Fig. 5.12).
Note: If a blue arrow appears on your screen, this indicates there are more
presets hidden from view. Slide your finger across the screen towards the
arrow to view the rest of your Presets.
Select the desired field (Preset Name,Timer, Pressure or Temperature)
that you wish to edit. A keypad will be displayed.Use the left arrow (<)
to override the current name or value, then key in your new entry desired.
Press ENTER when finished (or X to cancel).
• To delete an existing Preset:
In the Preset Setup menu, Select the name of the Preset you wish to
delete (Fig. 5.12).
Press the DELETE button (Fig. 5.13).
A pop up menu will appear. Press ACCEPT to continue or CANCEL to return
to the Preset Setup page (Fig. 5.14).
Fig. 5.8
Fig. 5.9
Fig. 5.10
Fig. 5.11
Fig. 5.12
Fig. 5.13
Fig. 5.14
11

Hotronix®Air Fusion™
Operating Instructions
12
6. Date & Time Setup
The Date and Time Setup feature allows you to program the Month, Day,
Year, Hour and Minute (displayed in the lower right corner of the Print
Screen).
To set the Date and Time, press the Date & Time button in the Setup
screen (Fig. 6.1).
Press the„Month“ field (Fig. 6.2).
Change the numeric value using the displayed Keypad, then press
Enter (Fig. 6.3).
Repeat the same process to set the Day,Year, Hour and Minute. Select
the AM/PM field to toggle between the AM / PM settings.
Press the SAVE button follwed by the BACK button to return to the
Setup menu (Fig. 6.4).
Note: It may take a few seconds for the Date and Time display to
update on your screen.
Fig. 6.1
Fig. 6.2
Fig. 6.3
Fig. 6.4
Fig. 5.12
Fig. 7.1
Fig. 7.2
7. Display Setup
The Display Setup allows you to change your Temperature (Fahrenheit/
Celcius) and Pressure (psi/bar) units.
To change your display units, press the Display button in the Setup screen
(Fig. 7.1).
Press the Temperature field (F or C) to toggle between Fahrenheit and
Celcius (Fig. 7.2).
Press the Pressure field (psi or bar) to toggle between psi and bar (Fig. 7.2).
Press the SAVE button to save your changes,
followed by the BACK button to return to the Setup menu.

Hotronix®Air Fusion™
Operating Instructions
13
8. Auto On and Off Setup
The system can turn On or Off automatically when configuered.The Auto
On and Off feature is configured for each day of the week.
In the Setup Menu, Select the Auto On/Off Button (Fig. 8.1).
To configure an Auto On/Off setting, select the day of the week to be
configured (Fig. 8.2).
Use the Enable/Disable button to enable On/Off settings for the selected
day of the week (Fig. 8.3).
Note: Each day that want the system to automatically turn On/Off must
be Enabled.
When enabled, set the time of day for Auto On and Off events by selecting
the Hour and Minute fields (Fig. 8.4).
Using the displayed Keypad, enter the numeric time values and press
ENTER (Fig. 8.5).
Use the AM/PM designator button to toggle between the AM or PM
settings (Fig. 8.6).
Select the SAVE button to save the settings (Fig. 8.6).
Note: Selecting another day of the week or exiting the Auto On and
Off Setup screen without saving will result in loss of changes.
Press the BACK button to return to the Automatic On and Off Setup
screen (Fig. 8.7).
Note: You will see a green check mark for any day you have your Auto
On/Off Enabled (Fig. 8.8).
Fig. 8.1
Fig. 8.2
Fig. 8.3
Fig. 8.4
Fig. 8.5
Fig. 8.8Fig. 8.7Fig. 8.6

Hotronix®Air Fusion™
Operating Instructions
14
9. Passwords Setup (Manager Level Only)
When logged in at a“Manager Level”, Passwords may be changed In the
Setup menu.This will allow you to control who can access additional
features in the Setup menu such as Passwords, Language, System, and
Laser Setup.
Press the Passwords setup icon in the Setup menu (Fig. 9.1). Select the
Password level (User or Manager) to be edited (Fig. 9.2). A Keypad will be
displayed (Fig. 9.3).
Type in your new password and press ENTER when finished (Fig. 9.3).
Note: Do not forget your new Password(s). It will be required for future
logins.
Save any changes prior to exiting the Password Setup screen to prevent
losing your changes (Fig. 9.4).
You can also access the “Lock” function when logged in at a Manager
Level.This feature will prevent a user from changing any print settings
and functions of the print screen when heat applying.
To Lock the print settings, Press the Lock icon in the Setup menu (Fig. 9.5).
Type in your Manager Level password and press ENTER when finished
(Fig. 9.6).
Note: The“Unlock” icon will now be displayed in the setup screen if you
wish to Unlock the print settings (Fig. 9.7).
Press the BACK button in the Setup menu (Fig. 9.7).
Note: The print screen will now display the Lock icon indicating the heat
application settings will no longer be editable (Fig. 9.8).
Fig. 9.1
Fig. 9.2
Fig. 9.3
Fig. 9.4
Fig. 9.5
Fig. 9.8Fig. 9.7Fig. 9.6

Hotronix®Air Fusion™
Operating Instructions
15
10. Language Setup (Manager Level Only)
When logged in at a“Manager Level”, the display Language may be
changed in the Setup menu. Choose from eight languages: English,
Deutsch, Espanol, Francais, Italiano, Japanese, Pyccko, and Chinese.
In the Setup Menu, Select the Language Button (Fig. 10.1).
Press the icon of your Desired Language (Fig. 10.2).
Note: The selected icon will appear larger than unselected icons.
This example shows the Language“Espanol”being selected (Fig. 10.3).
Once the desired language is selected press the Save button (Fig. 10.3).
The Dual Air Fusion™ will automatically restart and return you to the
Print Screen using the new Language display settings (Fig. 10.4).
11. Laser Setup - Optional (Manager Level Only)
With the Laser Alignment System installed and when logged in at a
“Manager Level”, the Laser Setup function will allow you to turn individual
lasers on and off at both A and B platens.
In the Setup Menu, Select the Laser Setup Icon (Fig. 11.1). In the Laser Setup
Menu, press icons A0-A3 to toggle lasers on or off for Position A (Fig. 11.2).
Note:
Green Icon = Laser On
Red Icon Red = Laser Off
Repete these same steps for Position B.
Note: When assigning your laser setup, you can change your shuttle
function from Auto, Manual, or Foot Switch mode (shown - Fig. 11.2).This is
used to move your platen from position A to B to view your Laser Setup
when adjusting.
Press the SAVE button to save your changes, followed by the BACK button
to return to the Setup menu.
Fig. 10.1
Fig. 10.2
Fig. 10.3
Fig. 10.4
Fig. 11.1
Fig. 11.2

Hotronix®Air Fusion™
Operating Instructions
16
12. System Setup
When logged in at the“Manager Level”, system functions such as Power Save
Status, Auto Shuttle, Foot Switch, and Key Touch Frequency can be turned on,
off, or adjusted in the Setup menu.
Press the System icon in the Setup menu (Fig. 12.1).
• Internal Temperature
The current internal temperature reading of the system is displayed.
• Power Save Status
With the Power Save Status turned on, the system will automatically shut
down after 4 hours of innactivity to save power.The Power Save Feature
can be turned On or Off by selecting the On/Off button (Fig. 12.2).
• Auto Shuttle
The Auto Shuttle feature can be turned on or off using this control.
With the Auto Shuttle feature turned off, you will also have the option
to turn the foot switch on or off (Fig. 12.3).
• Key Touch Frequency
When the user touches a control on the screen an audible tone is
produced as a verification that a control was touched.The tone frequency
can be changed by adjusting the Key Touch Frequency system setting
(Fig. 12.3).
Use the plus / minus (+/-) buttons to adjust the frequency setting or select
the field value to display a Keypad for editing the value (Fig. 11.4).
Note: The value can be set in the range of 1 - 10000 Hz. (Fig. 11.4).
After your new frequency value is entered, press the ENTER key (Fig. 12.4).
Press the SAVE button to save any changes, followed by the BACK button
(Fig. 12.5).
Press the BACK button again in the Setup menu to return to the Print
Screen.
Fig. 12.1
Fig. 12.2
Fig. 12.3
Fig. 12.5
Fig. 12.4

Hotronix®Air Fusion™
Operating Instructions
17
13. Prepare to Print
To begin Printing/Pressing, start by verifying that you have the proper
settings selected in the Print Screen (Fig. 13.1).
• Do you have the correct preset selected?
Note: You may also manually adjust your desired Time,Temperature and
Pressure settings (refer to Target Settings on pg 8-9).
• Has your Actual Temperature Setting reached the Target Temperature?
• Is your Actual Air Pressure the same as your Target Air Pressure.
• Do you have your Tack Mode and Auto Shuttle Mode set to your
desired settings?
When the desired settings are reached you may begin to Print / Press.
With the Auto Shuttle function enabled:
Position the heat platen from lower platen A or B by depressing the foot
pedal (Fig. 13.2). Position the garment and application.
Note: If your Dual Air Fusion is equiped with the Laser Alignment
System, see Laser Setup on page 16 for positioning your application.
Press the Print buttons located on the side of the Dual Air Fusion™.
The platen will lower into the press position.The timer will automatically
begin to count down, indicating the remaining time on the application.
CAUTION: With Auto Shuttle mode enabled;When the Print cycle is
complete, the top platen will return to the up position and automatically
Shuttle to the oposite platen.
If a second application is desired, repeat the previous step.
If Printing with Auto Shuttle function disabled:
After positioning your garment and application, manually slide the heat platen over the garment
until the desired platen icon on your Print Screen turns green.
Optional Pre-Press Tack Mode
With the Tack Mode enabled on your Print Screen, move the heat platen by depressing the foot
pedal and position the garment and application. Press the foot pedal again to return the platen
back over your garment and application.When you are ready to print, press and hold the print
buttons located on the side of the Dual Air Fusion.The top platen will lower into the Print
position and will remain there until you release the buttons.
CAUTION: Once the Print Buttons are released, the top platen will return to the up position.
To exit the Tack Mode, simply press the Tack Mode icon.
Fig. 13.1
Fig. 13.2

Hotronix®Air Fusion™
Parts Replacement List
18
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Part #
1-2197-1
1-2087
1-2270
1-2319
1-2266
1-2198
2-1013-1
1-2298
1-2299
1-2297
1-2293
2-1670
1-2282
1-2286
1-2264
2-1006-95
3-1341
1-2347
1-2136
2-1029-HD
1-2215
3-1336
1-2290
1-2263
2-1002-3-HW
1-2076
No part #
1-2338
1-2340
1-1331-2
1-1759
1-2305
1-2340
1-2345
1-2345
1-2345
1-2345
4-1176
1-1215
1-2332-1
No part #
1-1219
1-2341
1-2343
1-2344
1-2336
1-2336
1-2340
1-2342
1-1272-1
1-2340
1-2337
1-2340
No part #
1-2335
No part #
No part #
No part #
No part #
No part #
Qty.
1
1
1
2 each
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2 each
2 each
2
2
1
1
1
1 each
1
1
1
2
1
2
1
4 each
2
1
4
1
1
2
1
1
2 each
2 each
1
2 each
2 each
1
2 each
1
1
1
1
2 each
1
1
4 each
4 each
4 each
4 each
Part Name
Control Housing
Switch On/Off Lighted
Quick Release Button
Switch, Print, Canada
Touch Screen Controller
Control Housing Overlay
Power Cord
Print Valve
Swing Valve
Mini Regulator
E/P Regulator
Miain Swing Spindle
Flange Bushing 1”
C-Clip
Air Cylinder
Spanner Nut
Upper Casting
Press Mount
Silicone Pad 16x20, Blue
Lower Platen, 16 x20
Quick Release Pin
Adapter Plate
Guide Tube
Heat Platen Cover
Heat Platen 16x20
Thermostat
Silicone Dampener
Rodless Cylinder
Right Side Tin (Part of Tin Assembly)
Circuit Breaker, 10 amp
IEC Inlet
Foot Pedal Assembly
Access Plate (Part of Tin Assembly)
Self Leveling Stem Caster/ (Part of Leg Assembly)
End Cap (Part of Leg Assembly)
Leg Assembly
Rubber Foot (Part of Leg Assembly)
Base Casting
Air Filter
Clamp Assembly
Base Plate
Magnet, Slotted
Drive Angle
Hard Stop
Carriage Plate
Blocks (Part of Rails # 47)
Rails
Front Tin (Part of Tin Assembly)
Keeper
Probe
Back Tin (Part of Tin Assembly)
Cable Carrier
Left Side Tin (Part of Tin Assembly)
End Plate Stop
Bellow
Laser Mount Bracket (Part of Laser Light Assembly)
Diode (Part of Laser Light Assembly)
Laser Holder (Part of Laser Light Assembly)
Laser Swivel Ball Plate (Part of Laser Light Assembly)
Laser Swivel Ball (Part of Laser Light Assembly)

Hotronix®Air Fusion™
Parts Location Guide
19
8
9
10
1
4
23
6
5
11
51
54
52
55
53
35
34 36
37
39
40
41
38
42
49
47
46
48