Stahl Hotronix DUAL Air Fusion User manual

O P E R A T O R’ S M A N U A L
O P E R A T O R’ S M A N U A L

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Read all instructions.
Use heat press only for its intended use.
To reduce the risk of electric shock, do not immerse the heat press in water or other liquids.
Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.
Do not allow cord to touch hot surfaces, allow heat press to cool completely before storing.
Do not operate heat press with a damaged cord or if the equipment has been dropped or damaged.
To reduce the risk of electric shock, do not disassemble or attempt to repair the heat press. Take it to
a qualied service person for examination and repair. Incorrect assembly or repair could increase the
risk of re, electric shock, or injury to persons when the equipment is used.
This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
Close supervision is necessary for any heat press being used by or near children. Do not leave
equipment unattended while connected.
Burns can occur when touching hot metal parts.
To reduce the likelihood of circuit overload, do not operate other high voltage equipment on the same
circuit.
If an extension cord is necessary, then a 20 amperage rated cord should be used. Cords rated for
less amperage may overheat. Care should be taken to arrange the cord so that it cannot be pulled
or tripped over.
Important
The Hotronix®Air Fusion™is equipped with a Quick Release Button located on the top of the control
housing. When pressed, this button activates a quick release of the heat platen when in the print
position and automatically returns the platen to the “UP” position.
Once activated, the button can be reset by pushing it in. The press will then return to the Normal
Operating Mode.
Light on = Normal Operating Mode
Light off = Quick Release Mode
In the event of a loss in air pressure to your machine while the heat platen is in the down or print
mode, simply swing the platen out by pushing the top out into the open position.
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When using your heat press, basic precautions should always be followed,
including the following:
Safety Instructions
Product Warranty Registration
Log onto Hotronix.com/registration. You must provide the
Hotronix®heat press serial number and model information.

HOTRONIX®AIR FUSION™
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Safety Instructions
Machine View
Touch Screen Guide
Operating Instructions
Connecting the System
Start Up/Shut Down
Print Screen
Passwords
Setup Menu
Preset Setup
Date & Time Setup
Display Setup
Auto On and Off Setup
Passwords Setup
Language Setup
System Setup
Prepare to Print
Replacing Parts
Electrical Schematic
Contact
2
4
5
6-18
6
7
8-10
10
11-17
11-12
13
13-14
14-15
15
16
17
18
19-21
22
23
Table of Contents

HOTRONIX®AIR FUSION™
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Machine View
Touch
Screen
Stand
Height
Adjustment
Platen Release
Upper
Platen
Lower Platen
Caster
Quick
Release
Foot Pedal
ON/OFF
Switch
Air
Connect
Circuit Breaker
& IEC Inlet
Print
Buttons
Air
Hose
Power
Cord
Safety
Pin
Base
Stand Model Only Table Top Model Only

HOTRONIX®AIR FUSION™ HOTRONIX®AIR FUSION™
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Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
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Navigation
Most screens have a Cancel or Back button to close the current screen
without saving any changes and will return the user to the previous screen.
(Fig.1)
Touch Screen Guide
Some screens may present a list of items. When the list of items is larger
than can be displayed on a single screen a left and/or right arrow
appears on the left or right side of the screen. A user can scroll through
the list by making a sweeping gesture across the screen, either left and/or
right, as indicated by the arrows. The user must be touching the screen for
the gesture to be detected. Very fast and very slow gestures may not be
recognized. (Fig.1)
Editing
Editable elds may be displayed in an Edit Box. An Edit Box typically
overlays the screen and presents eld(s) and/or control(s). Edit Boxes
typically do not have a Back or Cancel button. The Edit Box can be closed
by touching the screen anywhere outside the Edit Box. A Save or Enter
button maybe displayed in an Edit Box. Closing the Edit Box without
pressing the Save button will result in the loss of your changes. (Fig.2)
Keyboard / Keypad Display
The Keyboard/Keypad display is used for data entry purposes. The
Keyboard/Keypad can be used to enter text or numeric data when required.
The Keyboard/Keypad provides function keys for Cancel, Enter and
Backspace/Clear (“<”) keys. Also, a mode key may be present between
the Cancel and Enter key. The mode key allows the user to switch between
upper and lower case letters and numeric and other characters that may be
entered using the Keyboard/Keypad. (Fig.4)
Typically, the current value is displayed in the Keyboard/Keypad value
display at the top of the screen. Use the Keyboard/Keypad to change the
current value. Use the Enter key to accept the change or the Cancel key to
exit without accepting the change to the current value. (Fig.4)
The Keyboard/Keypad display is also used for password entry. Password
characters will be displayed with “*” in place of the password value.
In addition to editable elds, an Up/Down icon may be provided to increase
or decrease values. The Up/Down icon (in most cases) can be held down
to automatically increase or decrease the value. (Fig.3)
Machine View
Menu Selection
The available Menu Screens are displayed as icon images on the screen.
Touch and release the icon to open the desired Menu Screen. (Fig.5)

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1.2
1.1
1.3
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Connecting the System
Connect the power cord into the IEC inlet located in the back of the Press.
Connect the opposite end of the cord into a properly grounded electrical
outlet with a sufcient amperage rating. (1.1)
To avoid burns, do not touch the heated platen during use.
Keep hands clear of the upper platen of the press during platen lock down as the pressure may cause injury.
Work area must be kept clean, tidy and free of obstructions.
Power supply cord must be disconnected before cleaning or servicing press.
Operating Instructions
The Hotronix®Air Fusion™Operating Instructions are designed with the user in mind. Carefully read and follow
the step-by-step instructions for best results.
Voltage
120 Volt - A full 20 amp grounded circuit is required for 120 volt operation.
220 Volt - A full 10 amp grounded circuit is required for 220 volt operation.
Note: If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or a similarly qualied person in order to
avoid hazard. Use SJT type rated 300 V cord for replacement.
Extension Cords
If used, extension cords should be as short as possible and not less than
12 gauge. Heavy duty cords are recommended.
Circuits
Circuits that have less than 15 amps or that have other high demand
equipment or appliances (especially more than one heat press) plugged in,
should not be used.
CAUTION Failure to follow these instructions will cause:
1. Erratic controller functions. 2. Inaccurate displays and slow heat-up. 3. The circuit breaker to disengage.
Connecting the Air Compressor
Connect the Air Hose (provided) from your air compressor into the Air
Connector located on the back of the press. (Fig. 1.2)
Note: Air compressor must be ½ hp compressor or larger, 2.3 cfm, with a
2.5 gal. tank minimum. If the compressor is not connected properly or the
pressure is turned off, the Air Fusion™ will warn you with this icon.
(Fig. 1.3)
Press the icon when air pressure is restored.
1.

HOTRONIX®AIR FUSION™ HOTRONIX®AIR FUSION™
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2.22.1
2.3 2.4
2.62.5
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To turn your Air Fusion™Press off, select the “Shut Down” button on the operation screen. (2.3)
Start Up/ Shut Down
To start your Air Fusion™ Heat Press, ip the power switch to the “On” position.
Note: When the heat platen is
above 100°F (38°C), the current
platen temperature is displayed
on an orange background as a
warning, indicating that the platen
is still hot. (2.4)
Note: The Hotronix®Air Fusion™is equipped with an Auto Sleep Mode. When the machine is not in use for a period
of four hours, it will enter an energy saving sleep mode. To restore to normal operating mode, press the start button
located on the touch screen and allow the heat press to return to the target temperature.
The power switch is located on the
top of the control housing. (2.1)
During the startup, a splash screen
is shown for approximately 3
seconds. This screen displays the
Hotronix®logo and current software
version. (2.2)
During this time, the Shutdown operation can be exited by simply pressing the start button displayed on the touch
screen (2.4). The system will exit the Shutdown screen and return to the Main Menu. (2.5)
Once the platen has cooled
below 100° F (38° C), a screen
saver will display, showing the
Stahls Hotronix®logo and START
button. (2.6)
2.

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3.1
3.2
3.5
3.4
3.3
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Print Screen
Operating Instructions
Target Settings
Your target Temperature, Time and Pressure settings are displayed as
shown. (3.4). These settings may be overridden.
To change your Temperature Settings, press the Target Temperature
display located on the right side of the print screen. A pop up menu will
be displayed. Press the blue or red temperature icons to decrease or
increase the temperature (press and hold to change values faster). (3.5)
Note: The temperature can be set from a range of 32°F (0°C) to
430° F (221°C).
The Print Screen is the rst screen displayed after the splash screen and
start up has completed. This screen provides all the printing functions.
Presets
Saved Presets are displayed at the top of the Print Screen. These are
pre-programmed heat application settings that allow you to quickly and
accurately change your print settings for specic materials. The example
shown is a preset named “Preset 1” with a rst timer of 4 seconds, a
target temperature of 320°F, and a platen pressure of 50psi. (3.1)
To select a new application setting, press the preset bar at the top of the
Print Screen. (3.1).
A pop up menu with all of the optional presets will be displayed. (3.2)
Note: if there are no Presets pre-programmed on your system, the
Preset menu will be blank.To edit, delete or create new presets, see
‘Preset Setup” on pages 11 and 12.
The system will automatically return you to the Print Screen showing your
new preset settings. (3.4)
Note: You can “Override” your current heat application settings to t any
material desired. See “Target Settings” below.
Note: when changing a Target Setting, the Preset display name at the top
of the screen will change to “Override” to indicate the Preset has been
manually changed.
Press your desired preset and select the “ACCEPT” icon to continue. (3.3)
3.

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3.6
3.9
3.7
3.8
3.10
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Print Screen Cont.
Actual Readings
The Actual Temperature and Pressure readings are displayed on the left
side of the Print screen. These are the current heat press readings. (3.8)
Target Settings Cont.
To change your Time Settings, press the Target Timer display located
on the right side of your print screen. A pop up menu will be displayed.
Press the minus or plus icons to decrease or increase the time
(Press and hold to change values faster). (3.6)
Note: The time can be set from a range of 1-999 seconds
Job Counter
The Job Counter counts the total number of complete print cycles
performed using the current Preset or Override settings. Exiting the Print
Screen or changing the Preset will reset the Job Counter to 0. Changing
an Override setting does not reset the Job Counter to 0. (3.9)
Setup
The Setup menu allows you to edit and create Presets, program the Date
and Time, change your display units (F°/C° and psi/bar), set your
Auto On/Off functions and more. A password is required to enter the Setup
menu. The system supports two levels of passwords: “User” and
“Manager”. Features of the Setup menu are limited by the password level
entered. (3.10)
Note: See “Passwords”on page 10.
To change your Pressure Settings, press the Target Pressure display
and a pop up menu will be displayed. Press the down or up arrows to
decrease or increase the pressure (Press and hold to change values
faster). (3.7)
Note: The pressure can be set from a range of 20psi (1.4bar) to
120psi (8.3bar).
Power Button
Use the Power Button to perform system shutdowns. (3.9)
Note: See “Start up / Shut Down”on page 7.

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3.11
4.44.3
4.24.1
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Tack Mode
When Tack Mode is enabled, the platen is lowered as long as both print
buttons are pressed and held. Touch the tack button to toggle the Tack
mode. A green check mark indicates the Tack Mode is enabled. A red X
indicates that Tack Mode is disabled. (3.11).
A password is required to access the Setup Menu and congure certain functions of the Hotronix®Air Fusion™. The
system supports two levels of passwords: “User” and “Manager”. The User Level password provides access only to
the Preset Setup, Date & Time, Display, and Auto On/Off Setup screens. The Manager Level password provides
access to the Preset Setup, Date & Time, Display, Auto On/Off, Password, Language and System Setup screens.
Print Screen Cont.
In the Print Screen, press the Setup
icon. (4.1)
Then press the Setup icon again.
(4.2)
Note: we will continue under a
“User Level” password.
Press Enter when complete.
If an invalid password is entered,
simply repeat the previous step.
(4.4)
Note: You can Select the Cancel button to exit the Password Entry screen and return to the previous screen at any time.
Now you will be automatically entered into the Setup Menu where you will have access to the Setup functions. (5.1)
Operating Instructions
Auto Swing Mode
With Auto Swing Mode enabled, your Air Fusion™ will automatically swing
away after heat application. Touch the auto swing button to toggle the Auto
Swing Mode. A green check mark indicates Auto Swing Mode is enabled. A red X indicates the Auto Swing Mode is
disabled. (3.11)
Passwords
A keypad will be displayed. Enter the letter “U” for a user level password or “M” for a manager level password (4.3)
Note: See “Prepare To Print” on page 18 for further details.
4.