Stakpure OmniaPure xstouch Blueline User manual

Operating manual
OmniaPure xstouch Blueline

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OmniaPure xs
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Blueline; Version as of November 2022
Subject to technical changes

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OmniaPure xs
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Blueline; Version as of November 2022
Subject to technical changes

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OmniaPure xs
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Blueline; Version as of November 2022
Subject to technical changes
Foreword
Dear Ladies and Gentlemen,
The stakpure GmbH team thanks you for the trust you have placed in us.
By choosing this ultrapure water system from our company, you have opted for an innovative, high-
quality and durable product.
Before installing and starting up your ultrapure water system, please read the installation and
operating instructions in this operating manual carefully.
Note that only trained personnel are allowed to operate this system.
To ensure water quality, only use original accessories, spare parts and consumables from stakpure.
Please note that we as the manufacturer cannot assume any liability for any damage to the system
connected peripherals or buildings and persons in the event of improper use or improper assembly or
operation, or the use of third-party parts of any kind.
We wish you success with your new water treatment system
stakpure GmbH, September 2022.

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OmniaPure xs
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Blueline; Version as of November 2022
Subject to technical changes
Table of Contents
1 User Notes ....................................................................................................................................... 7
2 Safety instructions ........................................................................................................................... 8
3 Intended Use ................................................................................................................................. 10
Transport and packaging ............................................................................................................... 11
5 Delivery package............................................................................................................................ 12
6 Technical data................................................................................................................................ 12
7 Flow charts .................................................................................................................................... 15
7.1 Flow chart OmniaPure xs
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UV-TOC ................................................................................... 15
7.2 Flow chart OmniaPure xs
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UV-TOC/UF ............................................................................. 15
8 System description ........................................................................................................................ 16
8.1 System connections on the back ........................................................................................... 17
9 Function description ...................................................................................................................... 17
10 Assembly.................................................................................................................................... 18
10.1 Operating environment ......................................................................................................... 18
10.2 Assembly................................................................................................................................ 18
10.3 Wall mounting ....................................................................................................................... 21
11 Operating concept ..................................................................................................................... 23
11.1 Main display .......................................................................................................................... 23
11.2 Navigation ............................................................................................................................. 2
11.3 Operating concept ................................................................................................................. 25
11. Volume metered water to be withdrawed ........................................................................... 26
11.5 Client menu ........................................................................................................................... 27
11.6 Setup menu ........................................................................................................................... 28
11.7 Calibrating menu ................................................................................................................... 29
12 Commissioning .......................................................................................................................... 30
13 Maintenance.............................................................................................................................. 31
13.1 Maintenance / Care intervals ................................................................................................ 31
13.2 Changing the cartridges ......................................................................................................... 32
13.3 Disinfection ............................................................................................................................ 33
1 Decommissioning & Dismantling............................................................................................... 3
15 Spare parts................................................................................................................................. 35
16 Consumables ............................................................................................................................. 35
17 Accessories ................................................................................................................................ 35

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18 Faults / Messages ...................................................................................................................... 36
18.1 Faults table ............................................................................................................................ 36
18.2 Error messages ...................................................................................................................... 37
19 Disposal ..................................................................................................................................... 39
20 EU declaration of conformity .................................................................................................... 0

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Subject to technical changes
Symbols used
Warning notices with this symbol indicate a hazard which, if not avoided, could
result in death or serious injury.
Warning notices with this symbol indicate a hazard which, if not avoided, could
result in minor or moderate injury.
This symbol indicates a risk with possible property damage.
This symbol indicates useful information.
1 User Notes
Read this manual completely and carefully before installing and operating the OmniaPure xs system
for the first time. It is an important part of the product and contains basic information that must be
observed during installation, operation and maintenance.
The operating instructions must be available at the place of operation at all times. If you let other
people use the OmniaPure xs system, pass on also these Operating Manual.
The personnel for operation, maintenance, inspection and assembly must have the appropriate
qualifications for this type of work. The area of responsibility, competence and supervision of the staff
must be precisely regulated by the operator.
Not only the safety instructions listed in this section must be observed, but also the safety regulations
applicable to the installation site. In particular, the accident prevention regulations.

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Subject to technical changes
2 Safety instructions
The safety instructions described below are for your own safety and help to prevent possible damage
to the OmniaPure xs system. Read the instructions before installation, commissioning and
maintenance and follow them carefully.
Danger of electric shock!
Improper electrical supply of the OmniaPure xs system can lead to an electric shock!
- For the electrical supply of the OmniaPure xs system, only use the wide-range
power pack included in the scope of delivery.
- For the electrical supply of the wide-range power pack of the OmniaPure xs
system, only use a properly grounded socket that provides an AC voltage of 100-
2 0V with 50-60Hz. The power supply must be attached to the device or the wall.
- For maintenance work, the rear housing cover may only be opened when the
mains plug is unplugged.
Danger from falling!
Improper handling or attachment can cause the OmniaPure xs system to fall and
cause injury!
- Always ensure that the system is in a secure position.
- When mounting on a wall, ensure that the system is mounted in a correspondingly
stable manner.
- When handling / transporting the system, observe the system's attachment
points, which you can find in this operating manual.
Danger from slipping!
Incorrect or faulty installation or operation as well as a leak in the system can lead
to the uncontrolled escape of liquid and thus to a risk of slipping!
- Always ensure that the system is operated correctly and always use a sufficiently
large container when withdrawing water.
- Make sure the inlet and outlet lines are tight.
-
Make sure that the rinsing water is drained into a drain without pressure.

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Subject to technical changes
Danger of skin and eye injuries!
Contact with the disinfectant can lead to skin and eye irritation and or injuries!
- Always wear appropriate protective clothing (at least gloves & goggles) when
disinfecting the OmniaPure xs system to avoid contact with the disinfectant.
- Make sure that no disinfectant can escape uncontrolled from the OmniaPure
system, check the connection hoses for correct and tight fit.
- Follow the instructions that come with the disinfectant agent or disinfection kit.
Escaping UV radiation can cause skin and eye irritation or injuries!
- Only change the UV lamp of an OmniaPure xs system when it is switched off and
the mains plug is unplugged.
- When changing the UV lamp, make sure that the lamp is correctly seated in the
UV reactor.
Danger of crushing and pinching injuries!
Incorrect handling of the OmniaPure xs system can lead to crushing and pinching
injuries!
- When handling / transporting the system, observe the system's attachment
points, which you can find in this operating manual.
- When handling the movable dispenser arm, pay attention to possible pinch points
in the area of the joint on the main housing. Move the arm only by holding the
dispenser handle.
The safety instructions contained in these operating instructions, the existing national accident
prevention regulations and any internal work, operating and safety regulations of the operator must
be observed.
These operating instructions must be available at the place of operation at all times.
Installation, operation and maintenance of the system may only be carried out by trained specialist
personnel.
The CE mark loses its validity in the event of structural changes or the installation of accessories not
authorised by the manufacturer. Conversion and modification of the system are only permitted after
consultation with the manufacturer. Original spare parts and accessories authorised by the
manufacturer ensure safety.
Please note that the manufacturer is exempt from any liability for damage caused by improper use or
use that is not in accordance with the intended purpose.
Protect the system from frost. The ambient temperature at the installation site should be
at least +2°C.
Only operate the system within the range of the specified feed water pressure.
Access to the mains cable and the mains plug must always be freely accessible.
A safety device to protect against contamination of the drinking water according to DIN EN 1717 must
be used for the connection of water treatment systems.

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Subject to technical changes
Depending on the country, a safety combination consisting of a backflow preventer and a system
separator may have to be available on the building side.
A DN 50 floor drain with free drainage is to be provided in the operating room. If there is no floor drain,
we recommend using a water monitor to prevent damage to the system and equipment as well as the
building. Otherwise, the manufacturer assumes no liability for any water damage that may occur.
The base of the system must have sufficient load-bearing capacity (for weight, see technical data).
When assembling, make sure that there is enough free space for problem-free operation, maintenance
and repairs.
Maintenance work may only be carried out by trained specialists.
3 Intended Use
The systems of the OmniaPure xs series are used to treat water into ultrapure water. In order to ensure
maximum quality of the ultrapure water with the longest possible service life of the consumables, the
OmniaPure xs system must be fed with water from a pre-treatment stage. A reverse osmosis system,
a still or an ion exchanger can be used in a pre-treatment phase.
The ultrapure water produced is used as a solvent or rinsing agent in a wide variety of analytical
methods such as high-performance liquid chromatography (HPLC), ion chromatography (IC), atomic
absorption spectrometry (AAS), ultratrace analysis, etc. It is also used in a variety of chemical and
biochemical applications such as preparing reagents, cultivating cells, etc.
The treated ultrapure water is not suitable for consumption.
The system must not be used for the production of pharmaceuticals and is not a medical device.

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Subject to technical changes
Transport and packaging
The OmniaPure xs systems are carefully inspected and packaged prior to shipment, however damage
may occur in transit.
Check the packaging and the system for possible transport damage. If you find any damage, please
contact the shipping or transport company responsible for the delivery directly.
For transport, only lift the device at holding points 1, 2 and 3.
Never lift the device by the dispenser hose point or the dispenser arm point 5,
as this may damage the device.
1
3
2
5
X
X

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Subject to technical changes
5 Delivery package
The scope of delivery of the OmniaPure xs system consists of the following parts:
Position
Number
Designation
01
1
OmniaPure xs
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Blueline System
02
1
Table power supply 8V 120W
03
1
Power cord
0
1
PE hose d8 2,5m
05
1
PE hose d8 incl. input protection filter and
Water connection adapter R ¾“ – d8
06
2
Insertion angle d8
07
1
Pretreatment cartridge
08
1
Ultrapure water cartridge
09
1
Sterile filter
10
1
Operating manual
6 Technical data
Feedwater
requirements
Source
Drinking water pretreated by reverse osmosis,
deionization or distillation
Pressure [bar]
0,5
–
6
1
Temperature [°C]
2
–
35
Conductivity [µS/cm]
< 100
TOC [ppb]
< 50
1. At pressures below 0.5 bar the system will work, but the product water flow rate may be lower.
Product water ASTM I
1
OmniaPure xs
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UV
-
TOC
UV
-
TOC/UF
Conductivity [µS/cm]
at 25°C
0.055 0.055
Resistance [MΩ cm] at 25°C
18.2
18.2
TOC [ppb]
< 2
< 5
Particle > 0,2 µm [1/ml]
2
< 1
< 1
Bacteria
[KBE/ml]
2
< 0.01
< 0.01
Pyrogen (Endotoxin) [EU/ml]
3
-
< 0.001
Ribonuclease [pg/ml]
3
-
< 1
Deoxyribonuclease [pg/ml]
3
-
< 5
Proteases [µg/ml]
3
-
< 0.15
Flow [l/min]
Up to 2
Up to 2
1. The values given are typical and may vary depending on the quality of the feed water.
2. With sterile filter capsule 19100300 or bio final filter 19102100.
3. With bio final filter 19102100.

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Subject to technical changes
Water connections
Feed water inlet
Hose AD 8mm
Rinse water outlet
Hose AD 8mm
Threaded connection for sterile filter
G1/ “
Sterile filter outlet
Hose tail 6mm
Electrical connection
Voltage
100
–
2 0 VAC
Frequency
50/60Hz
Power consumption (max.)
120W
USB interface
USB socket type A
Serial interface (optional)
RS 232
Cell Constants
Conductivity measuring cell LF 1
0.
0
1 cm
-
1
Conductivity measuring cell LF 2
0.01 cm
-
1
Conductivity measuring cell LF 3
0.01 cm
-
1
Airborne noise emission
Sound pressure level
50 dB(A)
Environmental conditions
Operating area
Inside
Max. height above sea level
Up to 2000 m
Ambient temperature
min. +2°C to max. 0°C, 80% rel. LF, non
-
condensing
Mains voltage fluctuation
Max ±10% of nominal voltage
Degree of pollution
2

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OmniaPure xs
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Subject to technical changes
Dimensions and Weights
OmniaPure xs
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UV
-
TOC
UV
-
TOC
/UF
Height in mm, aprox.
530
Wide in mm, aprox.
2 0
Depth in mm, aprox.
35
Empty weight in kg approx.
1
Operating weight kg approx.
15
Materials of the components in contact with water
Solenoid valve input
POM, EPDM
Flush solenoid valve
POM, EPDM
Withdrawal solenoid valve
POM, EPDM
Pressure reducer
POM
Pump head
Nylon, glass fiber reinforced
Conductivity cell
POM, stainless steel
Hoses
PE
Hose connection
POM
Seals
EPDM
UV reactor
Stainless steel
UV
immersion tube
Quartz glass
Ultra filter housing
PC

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Subject to technical changes
7 Flow charts
7.1 Flow chart OmniaPure xstouch UV-TOC
7.2 Flow chart OmniaPure xstouch UV-TOC/UF
R+I
no.
Designation
R+I
no.
Designation
F1
Pretreatment cartridge
LF3
TIA Temperature sensor TOC
F2
Ultrapure water cartridge
LSZ1
Leakage sensor
F3
Sterile filter
P1
Circulation pump
F
Hat filter (in the connection hose)
UF
Ultrafiltration module
FI1
Flow meter
UV
UV Photooxidation
LF1
QIA Conductivity cell pretreatment
V1
Inlet solenoid valve
(in block)
LF1
TIA Temperature sensor pretreatment
V2
Rinsing solenoid valve (in block)
LF2
QIA Conductivity cell ultrapure water
V3
Pressure reducer
LF2
TIA Temperature sensor ultrapure water
V
Withdrawal solenoid valve
LF3
QIA
Conductivity cell TOC
V5
Check valve

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Subject to technical changes
8 System description
1:
Detachable OptiFill dispenser with integrated control
unit and USB port
2. Rotating dispenser arm
3: Snap closure
: Removable cover hood
5: Space for pre-treatment cartridge
(not in the picture)
6:
Ultrapure water cartridge
7: UV reactor
8: Ultrafiltration module
9: Dispenser admission
10: USB port
1
2
3
6
7
8
5
9
10

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Subject to technical changes
8.1 System connections on the back
Inlet: Feed water connection
Drain: Rinse water connection
1: Connection accessories flow
2: Connection accessories return
Power:
Power supply connection
RS232: Connection for data printer
(Option)
9 Function description
The systems of the OmniaPure xs series prepare pre-treated water into ultrapure water by using
several treatment technologies. This ultrapure water meets the respective requirements of the ASTM,
ISO, USP and CLSI standards.
For treatment, the water (feed water) that has already been pretreated by reverse osmosis, distillation
or deionization is fed into the OmniaPure xs system. The feed water first flows through the pre-
treatment cartridge, which already removes a large part of the ions and organic compounds. The
quality of the appropriately pre-treated water and thus also the condition of the pre-treatment
cartridge are continuously monitored by the first conductivity measurement (LF1). The current values
of the conductivity measurement can be shown on the display of the operating/withdrawal unit
(OptiFill Dispenser) for checking purposes.
In the next step, the water is pumped into the UV reactor, where UV radiation is used to photooxidize
organic substances. The water then flows through the ultrapure water cartridge, which removes the
remaining ions. Finally, to remove a maximum of non-ionized compounds, the water is filtered through
an ultrafiltration module (only at OmniaPure xs UV-TOC/UF).
Before the water is dispensed through the OptiFill dispenser, the quality of the ultrapure water and
the condition of the consumables are monitored using a temperature-compensated conductivity
measurement (LF2). The conductivity values measured and the temperature are shown on the display
of the OptiFill dispenser.
As a final treatment stage, the ultrapure water runs through a sterile filter immediately before it is
withdrawn. In order to permanently ensure high ultrapure water quality, the ultrapure water
periodically circulates through the ion exchange cartridge (F2), the UV reactor and the ultrafiltration
module (only with OmniaPure xs UV-TOC/UF).

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Subject to technical changes
10 Assembly
10.1 Operating environment
When selecting the installation location, observe the following requirements:
- The pressure of the feed water must be between 0.5 and 6 bar.
- The standing surface must be level.
- A suitable protective contact socket must be available for the electrical supply of the OmniaPure
xs system (see technical data).
- There must be sufficient free workspace for problem-free operation, maintenance and repairs.
- There must be sufficient space to operate the system.
- An on-site, lockable feed water connection with R¾" external thread is required.
The system is only intended for operation within an industrial environment. In other
environments, electromagnetic immunity cannot be guaranteed.
Temperatures below +2°C can damage the device due to frost!
The feed water pressure must be less than 6 bar, otherwise the system can be damaged!
If necessary, use a pressure reducer.
Make sure a free drain is available to avoid water damage!
A free outlet, primarily a funnel siphon DN 50, is to be provided for the rinsing water of
the OmniaPure xs system in the immediate vicinity of the location. The upper edge of the
outlet must not exceed a height of 300 mm above the level of the appliance in order to
ensure free outlet and thus flawless functionality of the drain. It must be ensured that the
flushing water line is neither closed nor throttled.
A DN 50 floor drain with free drainage is to be provided in the operating room. If there is
no floor drain, we recommend using a water monitor to prevent damage to the system
and equipment as well as the building.
10.2 Assembly
Set up the OmniaPure xs system at the operating site and make sure that the system is
standing securely. When transporting the system, never lift it by the dispenser arm, only
by the rear wall, bottom or side walls of the main body.
Water can escape through leaks. Therefore, always make sure that the floor in the area
of the work surface is dry to avoid accidents caused by slipping.

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Subject to technical changes
Use the connection accessories to connect the OmniaPure xs system to the feed water connection and
to the free drain. Observe the requirements for the feed water (see technical data). Connect the
connection hose with integrated hat filter with its R3/ " internal thread to the house feed water
connection. Now plug the free end of the 8mm hose into the 8mm quick connector labelled "Inlet" on
the back of the system (see System Connections). Then connect the second 8mm hose to the "Drain"
device connection and guide the free end of the hose into a drain, through which the rinsing water can
drain without pressure.
In order to protect the power pack from moisture, it must not be operated lying on the
table next to the device. Attach the power pack to the device using the bracket included
in the scope of delivery (e.g. to the rear wall, see figure) or to a suitable wall near the
device.
Plug the -pin connector of the power supply into the "Power" port of the OmniaPure xs system. Make
sure that the mains connection cable is connected to the table power supply and then insert the safety
plug into a suitable safety socket (see technical data).
Holder
Table power supply

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Subject to technical changes
Finally, open the shut-off valve on the building's feed water connection. Check the hose connections
for leaks.
Remove the cover of the OmniaPure xs system and place the pretreatment cartridge in the right slot
and the ultrapure water cartridge in the left slot. Connect the cartridges with the quick-release
couplings by pushing them on. The quick-release fasteners must audibly click into place.
See the illustration:
Screw the sterile filter with its R1/ " thread
into the outlet of the OptiFill dispenser (see figure).
Ultrapure water
cartridge
Pretreatment
cartridge