Stanley FT10 Installation and operation manual

Waterford Stanley Ltd.
Bilberry, Waterford Ireland.
Tel: [phone] Fax: [phone]
FT10 FAN FLUE FOR
BRANDON DRY/DHW & DONARD OIL & GAS COOKERS
INSTALLATION & COMMISSIONING INSTRUCTIONS

EXPLODED VIEW CONTENTS OF KIT:
1. FT10 Fan flue terminal Complete
with Cover.
2. Twin wall adjustable section of flue.
3. Burner Connection Cable.
4. Primary air inlet spigot.
5. Air Inlet Duct.
6. Air Inlet terminal.
7. Jubilee Clips.
8. Self tapping screws.
9. Installation Manual.
TABLE OF CONTENTS
PAGE NO.
1. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Position in FT10 Powered Flue for Gas Fired Cookers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. FT10 Dry Power Flue Kit Assembly & Installation with Brandon Dry & DHW Cookers . . . . . . . . 3
4. FT10 FAn Flue Kit Assembly & Installation with Donard Gas Cookers . . . . . . . . . . . . . . . . . . . . 4
5. Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Brandon Dry Gas FT10 Power Flue Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Donard 60K Gas FT10 Power Flue Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fig.1
2

POSITION OF FT 10 POWER FLUE FOR GAS FIRED COOKERS
Refer to Part J of the Building Regulations, England & Wales, Irish Building Regulations. B.S. 5440 Part 2 and
Part F of the Building Standards (Scotland) Regulations.
GAS FIRED COOKERS - MINIMUM DISTANCES TO TERMINALS ARE
AS FOLLOWS:
A. Directly below an opening, air brick, window etc. 300
B. Below a gutter, eaves or balcony with protection. 75
C. Below a gutter or a balcony without protection. 200
D. Below balconies or car port roof. 200
E. From vertical drain and sanitary pipe work. 75
F. From an internal or external corner. 300
G. Above ground or balcony level. 300
H. From a surface or boundary facing the terminal. 600
I. From a terminal facing a terminal. 1200
J. Horizontally to an opening, air brick, window etc. 1200
K. Vertically from a terminal on the same wall. 1500
L. Horizontally from a terminal on the same wall. 300
Car port (open sides)
3

OIL FIRED COOKERS
ADirectly below an opening, air brick, window etc.. 600
BHorizontally to an opening, air brick, window etc.. 600
CBelow a gutter, eaves or balcony with protection 75
DBelow a gutter or a balcony without protection 600
E From vertical sanitary pipework 300
FFrom an internal or external corner 300
GAbove ground or balcony level 300
HFrom a surface or boundary facing the terminal 600
JFrom a terminal facing the terminal 1200
K Vertically from a terminal on the same wall 1500
LHorizontally from a terminal on the same wall 750
Refer to part of the Building Regulations England and Wales, Irish Building Regulations. B.S. 5410 Part 1, and
Part F of the Building Standards (Scotland) Regulations.
POSITION OF FT 10 POWER FLUE FOR OIL FIRED COOKERS
4

INSTALLATION
STEP 1.
(a) Remove the air inlet plate on
the bottom right hand corner on
the front of the cooker.
(b) Remove the blanking plate on
the bottom right hand corner on
the rear of the cooker.
(c) Fix the blanking plate to the
front of the cooker. The bottom
left hand corner on the front of
the cooker is to remain open at
all times. (See Fig. 2 & 3).
STEP 2.
(a) Fit the primary air spigot (item
4) to the back of the cooker.
(b) Make two openings through the
wall, one a 150mm (6”) and
one 250mm (10”) diameter,
where the cooker is to be locat-
ed. The 150mm (6”) opening is
for the primary air inlet duct.
The 250mm (10”) is for the
telescopic section of flue con-
nector. See (Fig.4) for fixing
centres.
STEP 3.
(a) Position cooker against wall
allowing for the minimum clear-
ance. (See cooker clearances
in instruction manual).
(b) Cut the air inlet duct (item 5) to
the required length, allowing for
the connection to the cooker,
the cooker wall clearance and
air inlet terminal. (item 6)
(c) Push on Air inlet duct (item 5)
over the primary air spigot (item
4) and secure using one of the
jubilee clips provided. (item 7)
STEP 4.
(a) Fit cast iron bend to the cooker.
(b) Connect the telescopic section
of flue connector to the cast iron
bend by passing it through the
wall.
(c) Compress the connector until
it is the correct length for the
installation.
5
FT 10 DRY POWER FLUE KIT ASSEMBLY AND INSTALLATION WITH BRANDON
DRY & DHW COOKERS
SEE EXPLODED VIEW (FIG 8) WHEN ITEM NUMBERS ARE REFERRED TO:
STEP 5
(a) Remove the fan cover by
unscrewing the two corner
screws as shown in fig.5. This
will allow the cover to swing
down from the top as shown in
Fig. 6.
(b) With the cover hinged down as
shown in Fig.6 push towards the
wall until the cover pins are at
the end of the main frame slots
and lift off.
(c) Connect the fan to the
adjustable flue section and fix to
the wall as per Fig.8.
STEP 7.
(a) Connect the air inlet terminal
(item 6) to the flexible duct
(item 5) and tighten using the
remaining jubilee clip (item 7).
Fig.5
Fig.6
C = 1047mm
B = 78mm
A = 803mm
D = 130mm
Fig.4
Fig.2
Fig.7
Fig.8
Fig.3
Note: Seal around the joints where
the fan interfaces with the horizon-
tal flue section.
Telescopic
pipe

STEP 1.
(a) Remove the cover plate from
the Air inlet back panel by
removing the fixing screws
(fig. 9).
(b) Fix the cover plate over the air
vents on the lower right hand
side of the cooker, using the
original fixing screws. (fig.10).
(c) Remove insulation from inside
of primary air inlet opening
ensuring that the orifice is
completely clear (fig.11).
STEP 2.
(a) Fit the primary air spigot (item
4.) over the opening with the
self tapping screws provided.
(item 9.).
(b) Cut the air inlet duct (item 5.)
to the required length, allowing
for the connection to the
cooker, the cooker wall clear-
ance and air inlet terminal.
(item 6.).
(c) Push on Air inlet duct (item 5.)
over the primary air spigot
(item 4) and secure using one
of the jubilee clips. (item 7.)
STEP 3.
(a) Make two openings through
the wall, one a 150mm (6”)
and one 250mm (10”) diame-
ter, where the cooker is to be
located. The 150mm (6”)
opening is for the primary air
inlet duct. The 250mm (10”) is
for the telescopic section of flue
connector. See (fig.12) for fix-
ing centres.
STEP 4.
(a) Position cooker against wall
allowing for the minimum
clearance. (See cooker
clearances in instruction
manual).
STEP 5.
(a) Fit cast iron bend to the cooker.
(b) Connect the telescopic section
of flue connector to the cast
iron bend by passing it through
the wall.
(c) Compress the connector until
it is the correct length for the
installation.
(a) Remove the fan cover by
unscrewing the two corner
screws as shown in Fig.5. This
will allow the cover to swing
down from the top as shown in
Fig. 6.
(b) With the cover hinged down as
shown in Fig.6 push towards
the wall until the cover pins are
at the end of the main frame
slots and lift off.
STEP 6.
(a) Connect the air inlet terminal
(item 6.) to the flexible duct
(item 5.) and secure using
remaining jubilee clip (item 7).
(b) Screw the 4 terminal guard
fixing brackets to the wall and
bolt terminal wire guard (item
3.) to the brackets.
STEP 7.
(a) Remove the cooker bottom
grill panel (item 14. and fig 5.)
by un-screwing four screws.
(see A, Fig.13).
(b) Dis-assemble the bottom grill
panel (item14.) from casting
by removing two screws (see
B) taking care not to chip the
enamelling (see figs. 13 & 14).
(c) Re-assemble in reverse order
using the panel supplied.
(see fig. 14).
Fig.9
Fig.10
Fig.11
FT10 FAN FLUE KIT ASSEMBLY AND INSTALLATION WITH
DONARD OIL & GAS COOKER
SEE EXPLODED VIEW (FIG 1.) WHEN ITEM NUMBERS ARE REFERRED TO:
Fig.12
Fig.13
14
C = 1047mm
B = 325mm
A = 390mm
D = 130mm
6

ELECTRICAL CONNECTION
All electrical connections should be
carried out by qualified electricians.
STEP 1.
Isolate the mains supply to the
cooker.
STEP 2.
Feed the wiring loom through the air
inlet terminal (item 6) until it can
reach both the burner control box
and the fan flue terminals.
STEP 3.
Connect the wires in the loom to the
fan flue in the following order.
Terminal 1- Brown
2 - Blue
3 - Red
4 - White
The earth wire is to be connected to
the crimp connector.
STEP 4.
(a) Connect the other end of the
wiring loom to the cooker as
follows:
On Donard Cookers connect
the brown wire to the fuse termi-
nal ensuring it is connected in
with existing brown wire on the
cooker side of the fuse.
On Brandon Dry & DHW
Cookers connect the brown wire
on to terminal 32 in the control
box.
7
along with the two existing
brown wires that are there.
(b) Connect the blue wire to the
neutral and the yellow/green
wire to the earth.
STEP 5.
Remove the wire from terminal 12
(Landis & gyr) and join it to the red
wire in the fan flue loom using a
strip connector. Now connect the
white wire to terminal 12.
STEP 6.
Replace the control box, ensuring
that no wires are trapped.
Reinstate the electrical supply and
test.
COMMISSIONING
Note: The FT10 Fan Flue comes
set up for use with Brandon Dry &
DHW Cookers. If it is intended for
use on a Donard Cooker the
exhaust plate must be removed.
Unscrew the two screws beside
the exhaust and slide the plate out.
This adjustment is to allow for a
larger volume of flue gases.
STEP1.
(a) Start the appliance and allow it
to run for 5 minutes.
STEP 2.
(a) Measure the flue pressure at
the cleaning door fitted to the
bend using a cleaning door
with a 3/8” hole drilled in the
centre.
STEP 3.
(a) Measure the CO2level at the
test point and compare to the
required level in table 2.
TABLE 2
Fig.15
STEP 4.
(a) The speed controller on the
fan flue (See Fig.15) and the
air adjuster can be adjusted to
vary the level of CO2&
draught
NOTE:
•An increase in fan speed
causes an increase in
draught and a reduction in
CO2level.
•Closing the burner air shutter
will cause an increase in
draught and an increase in
CO2level.
STEP 5.
(a) Make the necessary adjust-
ments to the burner air
adjuster and the fan speed
controller.
STEP 6.
(a) Repeat Step 4 and Step 5 until
the correct draught and the
correct CO2level are
obtained.
NOTE: It is essential that the
draught be correctly set as it can
effect the input rate of the appli-
ance.
IMPORTANT: Air inlets to the
appliance and FT10 must NOT
be obstructed.
Fig.14
14
CO2 (%) FLUE DRAUGHT GAS RATE
“ wg L/MIN
Brandon Dry & DHW
Natural Gas 8.0 .04 24 - 25
Brandon Dry & DHW
LPG 10.2 .04 -
Donard 8.0 .04 37 - 40

8
BRANDON DRY GAS FT 10 POWER FLUE WIRING DIAGRAM

9
DONARD 60K GAS FT 10 POWER FLUE WIRING DIAGRAM

BRANDON DRY & DHW OIL FT 10 POWER FLUE WIRING DIAGRAM
10

Waterford Stanley
Bilberry, Waterford, Ireland.
Telephone: [phone]
Facsimile: [phone]
Rev:001 DP000217
DONARD 60K OIL FT 10 POWER FLUE WIRING DIAGRAM