Stanley BRANDON DRY Installation and operation manual

TO BE INSTALLED BY A TRAINED COMPETENT PERSON
Installation and Commissioning Instructions
THIS MANUAL IS TO BE LEFT WITH END USER
Brandon
Dry & DHW Gas Models

TABLE OF CONTENTS
PAGE NO.
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Cooker Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9. Reduced Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10. Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12. Chimney’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13. Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14. Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
16. Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
17. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
18. Use of Existing Chimneys and Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
19. Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
20. Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
21. Factory Made Insulated chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
22. Ventilation and Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
23. Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
24. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
25. Meters (Natural Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
26. Gas Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
27. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
28. Gas Pipes & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
29. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
30. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
31. Wiring Diagram (Digital Timer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
32. Wiring Diagram (Mechanical Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
33. Domestic Hot Water System (DHW Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
34. System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
35. Safety Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
36. Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
37. Direct Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
38. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
39. Indirect System Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
40. Pipe Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
41. Commissioning Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
42. Commissioning of Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
43. Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1

2
Introduction
Congratulations on purchasing this fine Irish made cast iron Range Cooker. It is built to exacting standards and
it will give you every satisfaction in use. We invite you to read carefully the operating and installation
instructions provided. This will enable you to familiarise yourself with this appliance.
In the interests of safety, it is the law that all gas appliances must be installed by competent persons in
accordance with the Gas Safety Installation and Use Regulations 1998 (as amended).
Please note for DHW Models the domestic hot water facility involved must fully conform to good plumbing
practices, established standards & Regulations.
As manufacturers and suppliers of cooking appliances, we take every possible care to ensure, as
reasonably practicable, that these appliances are so designed and constructed as to meet the general
safety requirements when properly used and installed.
United Kingdom
Section 10 of the Consumer Protection Act.
Gas Safety (Installation and Use) Regulations 1998 (as amended).
Gas Appliance Safety Regulations (as amended).
Health and Safety at Work Act.
Ireland
Safety Health and Welfare at Work Act 1989.
S.I. 101 of 1992 (as amended).
S.I. 150 of 1995 (as amended).
IMPORTANT NOTICE:Any alteration to this appliance that is not approved in writing by Waterford Stanley, will
render the guarantee void. The complete installation must be done in accordance with the current Standards
& Local Codes. It should be noted that the requirements and these publications may be superseded during
the life of this manual.
The complete installation must be done in accordance with current Standards and Local Codes. It should be
noted that the requirements and these publications may be superseded during the life of this manual.
IMPORTANT — Control of Substances Harmful to Health:
It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when
handling materials that could be interpreted as being injurious to health and safety.
When handling Firebricks, Fire Cement, Fuels, use disposable gloves.
Exercise caution and use disposable masks and gloves when handling glues and sealants.
When working with fibre glass, mineral wool, insulation materials, ceramic blanket/board, avoid inhalation as it
may be harmful. Avoid contact with skin, eyes, nose and throat, use disposable protection.
Installation should be carried out in a well ventilated area.
The Installation must comply with the following:
The Building Regulations: Part J England & Wales., Part F Section 5 Scotland, Part L Northern Ireland and
Part J Ireland.
B.S. 7671: Requirements for Electrical Regulations.
Safety Document 635: The Electricity at Work Regulations.
B.S. 5440: Part 1 & 2: Installations & maintenance of Flues and Ventilation.
D.M.2. Installation in Timber Framed Buildings.
Gas Safety (Installation & User) Regulations 1998. (As amended)
B.S. 6891 Gas Pipe Sizing to the Installation Requirements.
I.S. 813: Domestic Gas Installation
FOR DHW MODELS ADDITIONALLY THE INSTALLATION MUST COMPLY WITH THE FOLLOWING:
B.S. 7593: Treatment of Water in Domestic Hot Water Systems.
B.S. 7074: Parts 1 & 2: Hot Water Supply.

3
Specification
NOTE: Dimensions stated below may be subject
to a slight +/- variation.
U.K.: ALL GAS APPLIANCES MUST BY LAW BE
INSTALLED BY A COMPETENT PERSON, ONLY
USE A C.O.R.G.I REGISTERED ENGINEER.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot
working surfaces while in use or until the appliance has thoroughly cooled.
The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons
subsequent to publication.
IRELAND: ALL GAS APPLIANCES MUST BE
INSTALLED BY A COMPETENT PERSON AS
OUTLINED IN I.S. 813.
Dimensions A B C D E F G K M N P Q R
Metric (mm) 920 920 630 510 300 1047 130 1430 115 125 395 765 140
Imperial (inches) 361/4361/4243/4 201/8 113/4411/451/8 561/441/25 151/2 301/8 51/2
For DHW Models Only

FEATURE METRIC (mm) IMPERIAL (inches)
Hot Plate 550W x 323L 215/8W x 123/4L
Roasting Oven 390W x 310H x 406D 151/4W x 121/4H x 16D
Simmering Oven: 390W x 220H x 406D 151/4W x 83/4H x 16D
This appliance has been tested and approved in accordance with the Gas Appliance Directive (90/396/EEC), the
Low Voltage Directive (72/23/EEC) and the Electromagnetic Compatibility Directive (89/336/EEC) as amended.
TECHNICAL DATA
FUELS: 2nd Family, Natural Gas or 3rd Family, L.P.G.
PRODUCT IDENTIFICATION: 63AT5325
COUNTRY OF DESIGNATION: G.B., I.E., B.E., A.T., D.K., E.S., F.I., I.T., P.T., S.E. &
F.R.
GAS TYPES: N.G.: I2H, G20, 20 mbar (I.E., G.B., A.T., D.K.,
E.S., F.I., I.T., P.T., & S.E.)
L.P.G.: I3P, G31, 37mbar (I.E., G.B., B.E., F.R., E.S.,&
P.T.)
MAINS SUPPLY: 230V - 240V, 50 Hz, A.C.
SUPPLY FUSE RATING: 3 A
IONISATION CURRENT: Minimum of 7µA
I.P. PROTECTION DEGREE: IP 20
ELECTRICAL INPUT: 90 watts.
NATURAL GAS L.P.G.
MAINS GAS PRESSURE: 20 mbar (8” wg) 37 mbar (14.8” wg)
MAXIMUM FLUE RESISTANCE: 0.8 mbar (0.32” wg) 0.7mbar (0.28” wg)
GAS RATES 1.48m3/hr(52.26 ft3/hr) 0.59m3/hr (20.8 ft3/hr)
GROSS HEAT INPUT: 15.8 kW (53,909 Btu’s/hr) 15.8kW (53,909Btu’s/hr)
MANIFOLD PRESSURE - 6.4 mbar (2.56” wg) 4.6mbar (1.85” wg)
SPACE HEATING - 1.70 kW (5,800 Btu/hr) 1.7 kW (5,800 Btu’s/hr)
COOKER WEIGHT: 356 Kgs 783 lbs
MAINS GAS PIPE: Installation of gas pipe to be carried out in accordance
with BS 6891.
Whilst the primary air and gas rate on this appliance have been set, combustion tests and the gas rating must be
undertaken, during commissioning and adjusted accordingly.
NOTE: This appliance must be installed in accordance with the regulations in force and only used in a well
ventilated location. Read the technical instructions before installing this appliance. Read the user’s instructions
before lighting this appliance.
ADDITIONAL TECHNICAL DATA FOR DHW MODELS:
MANIFOLD PRESSURE: N.G.: 6.4 mbar (2.56”wg).
L.P.G.: 4.1 mbar (1.65” wg).
MAX. DHW BOILER WORKING PRESSURE: 28 p.s.i.
TEST PRESSURE IN DHW BOILER: 40 p.s.i.
OPERATING TEMPERATURE LIMIT IN DHW
BOILER: 96oC (194oF)
DHW BOILER CAPACITY: 10 Litres (2.2 gallons)
DHW BOILER MATERIAL: 3mm Stainless Steel
COOKER WEIGHT: 360 kg (790 lbs)
DHW BOILER OUTPUT: 3.8 kW (13,000 Btu’s) (Continuous Running)
4

5
SCHEMATIC
Fig 1.
1. Left-hand Hotplate
Cover.
2. 150mm (6”) 90° Bend
3. Bend Cleaning Plate
4. Hob
5. Towel Rail
6. Firedoor
7. Burner Door
8. Main Oven Door
9. Simmer Oven Door
10. Base Frame
11. Hotplate
12. Simmer and Cleaning
Plate
13. High Limit Reset
Button
14. 6” (150mm) to 5”
(125mm) Adaptor
15. Burner control box
lock out reset button.
16. Right-hand Hotplate
Cover.
NOTE: These instructions are only valid if the country symbol appears on the appliance. If the symbol does not
appear on the appliance it is necessary to refer to the technical instructions covering modifications of the
appliance to the conditions of use of the country.
0063

6
LOCATION
Prior to installation, ensure that the local distribution
conditions (nature of the gas and gas pressure) and
adjustment conditions are compatible. The
adjustment conditions for this appliance are stated
on the data badge which is fitted inside the bottom
burner door.
When choosing a location for this appliance you
must have:
(a) Sufficient room for the installation (see
clearances), a satisfactory flue, and an
adequate air supply for correct combustion and
operation (see Ventilation & Combustion Air
Requirements).
(b) Adequate space for maintenance and air
circulation.
(c) Solid floor or base of non-combustible material
which is capable of supporting the total weight.
(See Technical Data).
HEARTH CONSTRUCTION
When a non-combustible floor surface is not
available then we recommend that the cooker be
placed on a slab of pre-cast concrete 40mm (11/2”)
deep or a slab of other insulating material. This
hearth must extend 150mm (6”) to either side of the
appliance and 225mm (9”) to the front.
ELECTRICAL SUPPLY
All wiring external to the appliance must conform to
the current BS 7671, B.S. 7462, Safety Document
635 ETC: Part 1 Section 5.4.6. & the Electricity at
Work Regulations. The cooker requires a 230V -
240V, 50Hz supply. Connection of this appliance to
the mains supply must be through a moulded on
plug top (with a 3A fuse) which is fitted to the
appliance in accordance with EN 60335, Consumer
Protection: SI 1994 No. 1768 (plug and sockets etc)
Safety Regulations 1994.
WARNING: THIS SUPPLY AND COOKER MUST
BE EARTHED (Refer to B.S. 7430 : Code for
Protection of Earthing).
Where a risk of low voltage (below 190 volts) can
occur, a voltage sensitive device should be fitted to
prevent start up of the burner so as not to endanger
the installation. Primary fuse is located at rear of
control box.
Fig.3
COOKER CLEARANCES
Minimum clearances to combustible materials:
6” (150mm) to either side
2” (50mm) to rear
36” (915mm) above
48” (1220mm) to front (See figs 2 & 3)
Fig.2
Always install in accordance with current local
wiring regulations.
To isolate the appliance completely unplug from the
mains socket. Always ensure that this socket is
easily accessible and close to the appliance.
Persons in charge of this appliance should be aware
of this socket outlet position.

REDUCED CLEARANCES
Where the flue passes through a combustible
material a twin wall solid packed insulated chimney
connector must be used and must come flush with
the outer surface of the material and run all the way
to the masonry chimney or to the point of termination
of the factory made chimney (See Fig.6).
Fig. 6
7
Fig.5
If the cooker is to be installed against combustible
material (e.g. cabineting or wall panelling) a panel of
12mm (1/2”) thickness non-combustible insulation
board the size of the appliance must be fitted
between the cooker and the combustible material.
The insulation board used must not contain
asbestos or ceramic. (See Figs. 7 & 8)
The clearances for non-combustible materials can
then be observed (see Fig.4)
An optional hob filler strip can be fitted between the
Stanley and adjacent units. Refer to fig.7.
Fig.7
Fig.8
Fig.4
Minimum clearances to non-combustible
materials:
1” (25mm) to either side.
Reduced to 15mm stops at rear
36” (915mm) above
48” (1220mm) to front (see figs.4&5)

8
FLUES
The chimney and flue pipes intended for use with
this appliance should be mechanically robust,
resistant to internal and external corrosion, non-
combustible, and durable under the conditions to
which they are likely to be subjected.
Flues require a suitable external terminal which
should be designed to permit the easy exit of
combustion products whilst providing protection
against the ingress of rain, birds and other foreign
matter into the system. Flue pipes and accessories
such as clips and stays should not be made of
Fig. 10
PRE-INSTALLATIONCHECK
Before installing your cooker, check that the
chimney is clean and clear of obstructions. Cracked
brickwork and leaking joints should be made good.
IT IS RECOMMENDED TO CONNECT TO A FLUE
OR FLUE LINER OF 125MM (5”).
FLUE LINER
Note: Fill voids and area around liner with
vermiculite or a comparable approved material.
(See Fig. 11 & 12)
CHIMNEY’S
Generally the most effective chimney for gas is one
that is straight, avoid offsets and terminate with a
straight sided pot.
Fig.11
unprotected mild steel or other material which is
likely to corrode.
Where flue piping passes through a closure plate
with a sliding door, ensure that the pipe continues
up and is ultimately connected to the flue liner and
well sealed with fire cement.
Do not connect to a chimney serving another
appliance. Always ensure that the connection is to
a chimney of the same size. Chimneys wholly
constructed of single skin pipe are not
recommended under any circumstances. Due to
their inability to retain heat such chimneys will
inevitably give rise to the formation of condensation.
Fig.9

9
Flue greater than 125mm
(5”) Diameter
SEALING
This cooker and flue system operate under a
positive pressure, it is essential that all flue joints are
tightly sealed against flue gas leakage and tested
accordingly (see Fig. 11 & 12).
There is a flue pipe collar available which surrounds
the flue pipe where it meets the wall, giving a tidier
finish to a tiled background (see fig. 9). The flue
pipe collar is available as an optional extra, to order.
FLUE HEIGHT
The flue must be high enough 4.5 mts. (15ft),
minimum measured vertically from the appliance
outlet to the top of the flue terminal, to allow the flue
gases to vent into the clear air, away from the
turbulence that may be caused by roof structures,
other chimney stacks, etc.
Refer to Flue Assembly Instructions sheets. See
Fig.13)
CONNECTIONS
A cast iron 90° bend with cleaning door is supplied
with the cooker, along with a cast iron spigot for
connection to a vertical flue pipe. A vertical cast
iron outlet pipe with cleaning door is available to
order. A flexible flue adaptor is supplied, this is to
connect the cooker bend or straight pipe to the
chimney liner.
Fig.13
Note: Never connect to a chimney or flue system
serving another appliance.
Fig.14
Note: Maximum horizontal length should not be
more than 300mm (12”) where the appliance spigot
or flue pipe protrudes into the chimney, care should
be taken to ensure that it does not block the
chimney.
Fig. 12
The terminal position should be in accordance with
B.S. 5440 Part 1 & the current Building Regulations.
If it is necessary to offset the chimney the
recommended angle is 60° to the horizontal and the
statutory minimum is 45° (see fig. 14).